CN105356535B - A kind of battery management system total voltage processing method based on functional safety - Google Patents

A kind of battery management system total voltage processing method based on functional safety Download PDF

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Publication number
CN105356535B
CN105356535B CN201510765043.3A CN201510765043A CN105356535B CN 105356535 B CN105356535 B CN 105356535B CN 201510765043 A CN201510765043 A CN 201510765043A CN 105356535 B CN105356535 B CN 105356535B
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voltage
monomer
total voltage
management system
battery management
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CN105356535A (en
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陕亮亮
郭长寿
余胜
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Chengdu Yajun New Energy Technology Co.,Ltd.
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Chengdu Yajun New Energy Automobile Technology Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • G01R31/387Determining ampere-hour charge capacity or SoC
    • G01R31/388Determining ampere-hour charge capacity or SoC involving voltage measurements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • H01M10/441Methods for charging or discharging for several batteries or cells simultaneously or sequentially
    • H02J7/0021
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses a kind of battery management system total voltage processing methods based on functional safety.Including step:S1, total voltage and each monomer voltage are acquired in real time to control unit;Simultaneously by the data transfer of electricity storage under last time battery management system to control unit;S2, judge whether total voltage acquisition fails, if not failing, perform S3, S4 is performed if failure;The total voltage that S3, output acquire in real time;S4, judge whether monomer voltage acquisition function is normal, if abnormal, perform step S5, if normally, performing step S6;The valid data of electricity storage under S5, output last time battery management system;S6, judge whether monomer voltage acquisition fails, if not failing or only partial failure, perform step S7;If all failures, perform step S8;The total voltage that S7, output monomer voltage are added up and obtained;The valid data of electricity storage under S8, output last time battery management system.The present invention can guarantee that battery charge state accurately corrects estimation.

Description

A kind of battery management system total voltage processing method based on functional safety
Technical field
The present invention relates to a kind of battery management system total voltage processing method based on functional safety, belong to battery detection with Management domain.
Background technology
As electronic technology penetrates into automotive field, automotive circuit diagram degree increasingly improves, in addition hybrid vehicle and pure Electric vehicle increases power battery and high voltage control circuit system on the basis of orthodox car, and passes through battery management system Controlled and estimated battery charge state.
The system estimation battery capacity of Vehicular dynamic battery management at present, mainly joins according to the current basic status of battery Number, such as electric current, voltage, temperature etc., wherein electric current carry out electricity estimation by accumulative ampere-hour integration, and since current integration is led Cumulative errors is caused to become larger, are usually required for being modified, most important corrected parameter is power battery voltage and battery charge shape The linear relationship of state carries out amendment of tabling look-up.Outrange since voltage acquisition will appear under vehicle operating status, data acquisition is lost The problems such as effect, leads to not correctly be corrected.
There is total electricity in the process of moving, in vibrations, high temperature, heavy current impact, overvoltage impact in pure electric vehicle The failure of removal such as pressure sampling harness loosening or hardware Acquisition Circuit open circuit, cause total voltage to fail, and then influence battery charge shape State is estimated, needs that technical staff is waited for carry out fault diagnosis investigation to scene, time-consuming and laborious, increases after-sales service cost.Battery There are two types of situations for management system treatment measures:The first, does not process, after total voltage acquisition is higher or relatively low, battery charge State is modified respectively to 100 and 0, and being corrected to 100 causes mistake to be corrected to 0 using battery and led to not stop using vehicle Only;Second, total voltage is not used to be modified, battery charge state is increasing with electric current scores accumulated error, causes The unreasonable use of battery.
Consequence is exactly caused by the above situation:(1) the unreasonable use of battery causes cell degradation to aggravate, and vehicle can not meet Quality guarantee period;(2) vehicle abends, and personnel after sale is caused frequently to arrive Solve on site problem.
Problems described above is that this is not carried out more with the safety-related signal of whole vehicle functions to total voltage after all Effectively to diagnose and handling.
Invention content
The purpose of the present invention is to provide a kind of battery management system total voltage processing method based on functional safety, mainly Solve that existing this does not carry out asking for more efficiently diagnosis and processing with the safety-related signal of whole vehicle functions to total voltage Topic.The present invention, by diagnosing accordingly and treatment measures, is estimated using the signals such as total voltage, monomer voltage of power battery acquisition Rational power battery charged state amendment total voltage is calculated, and then ensures that battery charge state accurately corrects estimation.
To achieve these goals, the technical solution adopted by the present invention is as follows:
A kind of battery management system total voltage processing method based on functional safety, includes the following steps:
S1, the in real time monomer voltage of acquisition total voltage and each single battery are to control unit;Simultaneously by last time cell tube The data transfer of electricity storage is to control unit under reason system;
S2, judge whether total voltage acquisition fails, if not failing, perform S3, S4 is performed if failure;
The total voltage that S3, output acquire in real time;
S4, judge whether monomer voltage acquisition function is normal, if abnormal, perform step S5, if normally, performing step Rapid S6;
The valid data of electricity storage under S5, output last time battery management system;
S6, judge whether whole monomer voltages acquisitions fail, if not failing or only partial failure, perform step S7;If all failures, perform step S8;
The total voltage that S7, output monomer voltage are added up and obtained;
The valid data of electricity storage under S8, output last time battery management system.
Specifically, the step S2, the judgment principle whether total voltage acquisition fails are:If the total voltage of acquisition is more than to adopt Collect range or total voltage sampling line open fault, then fail.
Further, the step S4, the judgment principle whether monomer voltage acquisition fails are:To each single battery Monomer voltage is judged whether to fail successively, when judging, is adopted if the monomer voltage of acquisition is more than acquisition range or monomer voltage Line-transect open fault, then monomer voltage failure, continues to judge next monomer voltage, finally obtains and does not fail or partly lose Effect or all failure.
Further, do not fail or during only partial failure in monomer voltage, in step S7, monomer voltage add up and The computational methods for obtaining total voltage are:Sum to all effective monomer voltages, obtain effective monomer voltage accumulation and, so It averages afterwards to effective monomer voltage, is effective monomer average voltage by the cell voltage value processing of failure, finally Add up to monomer voltage and, i.e. total voltage.
Still further, in step S1, the data of electricity storage include under last time battery management system:Total voltage, maximum have Effect monomer voltage, minimum effective monomer voltage, effective monomer average voltage, monomer voltage adds up and battery charge state, and And every time after acquisition output, the data update by electricity storage under last time is this data.
Still further, in step S5 and step S8, electricity storage is effective under the output last time battery management system Data are total voltage value.
In addition, before step S5 and step S8 is performed, it is intended to judge to store whether data fail, the amount of exports if failure Fixed total voltage value, and be current time collection value by currently stored data update.
Compared with prior art, the invention has the advantages that:
The present invention is on existing battery management system basis, by making full use of software and hardware resources and being pacified by function Complete analysis handles battery management system key signal, and the different total voltage gathered data of two-way is mutually verified and located Reason, after any gathered data all the way breaks down, battery management system can carry out dynamic corrections processing, electric under last time by storing Total voltage related data carrying out checking treatment after the power is turned on next time, battery charge state can use total voltage processing module to working as Preceding system can carry out arbitration process to ensure that other algoritic modules using rational total voltage, fully ensure that it rationally with total voltage Property, the safety of battery management system and reliability higher;Battery management system has ensured the normal of vehicle after going wrong Traveling, makes personnel after sale no longer frequently investigate problem;It has ensured the accurate use of battery, can fully extend service life.
Description of the drawings
Fig. 1 is that the hardware of the present invention-embodiment acquires block diagram.
Fig. 2 is the software systems block diagram of the present invention-embodiment.
Fig. 3 is the present invention-embodiment total voltage acquisition processing module flow chart.
Fig. 4 is the present invention-embodiment total voltage crash handling module flow diagram.
Fig. 5 is the present invention-embodiment monomer voltage acquisition processing module flow chart.
Fig. 6 is the present invention-embodiment monomer voltage crash handling module flow diagram.
Fig. 7 stores data failure processing module flow chart for the present invention-embodiment.
Fig. 8 can use total voltage processing module flow chart for the present invention-embodiment battery charge state.
Specific embodiment
With reference to embodiment and attached drawing, the invention will be further described, and embodiments of the present invention include but not limited to The following example.
Embodiment
As shown in Figure 1, a kind of battery management system total voltage processing system based on functional safety, hardware components include total Voltage acquisition module, monomer voltage acquisition module, control unit, data memory module, total voltage acquisition module and monomer voltage The output terminal of acquisition module is connect with control unit, and data memory module is connect with control unit.
As shown in Fig. 2, software section includes:
1) total voltage acquisition processing module:Acquisition total voltage be original total voltage, it is filtered filtered after total voltage.
2) total voltage crash handling module:It is more than acquisition range or total voltage sampling line open circuit event to judge the total voltage acquired Barrier then exports the voltage value of electricity storage under last time battery management system.
3) monomer voltage acquisition processing module:Monomer voltage original value is acquired, asks maximum effective monomer voltage, minimum effectively Monomer voltage, average effective monomer voltage, monomer voltage add up and.
4) monomer voltage crash handling module:If control unit, which powers on, can not acquire monomer voltage or monomer voltage all loses Effect, then using the maximum effective monomer voltage of electricity storage, minimum effective monomer voltage and effective monomer electricity under control unit last time Flatten mean value;The monomer voltage of acquisition is more than that range or monomer voltage sampling line open circuit judge failure, then to corresponding invalid single The processing of bulk voltage value is effective monomer average voltage.
5) data processing module is stored:The total voltage of electricity storage, maximum effective monomer voltage, minimum under last time is effectively single Bulk voltage, effective monomer average voltage, monomer voltage adds up and battery charge state;Lower electricity storage is updated to current every time The total voltage of processing, maximum effective monomer voltage, minimum effective monomer voltage, effective monomer average voltage, monomer voltage tire out It sums it up, battery charge state.
6) data failure processing module is stored:Data failure is stored, then current time acquisition is updated to current stored value Value, at this point, battery charge state can be then specified total voltage with total voltage.
Battery charge state can use total voltage processing procedure:Judge whether acquired original total voltage fails, if total voltage is adopted Collection, which does not fail, then uses total voltage;Otherwise judge whether monomer voltage acquisition function is effective, if in vain, using last time cell tube Under reason system electricity storage voltage value, otherwise judge whether monomer voltage fails, fail, using monomer voltage add up with, if All failures, then using the total voltage value of electricity storage under last time battery management system;It is electric in the case where using last time battery management system During the total voltage value of storage, also to judge to store whether data fail, specified total voltage value be exported if failure, and will be current Storage data update is current time collection value.
A kind of battery management system total voltage processing method based on functional safety, includes the following steps:
1) as shown in figure 3, the total voltage of acquired original is BatU0, it is after being filtered to the total voltage of acquired original BatU1。
2) as shown in figure 4, whether the total voltage BatU0 for judging acquired original is more than acquisition upper limit BatUMax or lower limit BatUMin, total voltage sampling line open fault flag bit BatULineOpen are 1, above-mentioned 3 conditions any one set up (i.e. Total voltage acquisition failure) total voltage BatU2 is then assigned a value of to the total voltage of electricity storage under upper deuterzooid battery management system low pressure CellBatU0, above-mentioned 3 conditions all invalid (i.e. total voltage acquisition is effective) are then assigned a value of filtered total voltage BatU1, right BatU2 is filtered to obtain BatU3.
3) as shown in figure 5, the monomer voltage CellU0 [n] of acquired original, wherein n, which are present battery, manages system acquisition Monomer number carries out CellU0 [n] whether each monomer voltage CellU [i] of n times cycle criterion is more than the acquisition upper limit CellUMax or lower limit CellUMin, monomer voltage sampling line open fault flag bit CellULineOpen [i] are 1, above-mentioned 3 Any one establishment of a condition then carries out m to add 1, and above three condition is all invalid, sums, obtains to CellU [i] Effective monomer voltage accumulation and CellBatU;Seeking effective monomer average voltage, i.e. AverCellU0 is CellBatU/ (n-m), Monomer voltage add up sum total voltage CellBatU0 be AverCellU0*n;The n-m monomer not failed is asked using bubbling method Obtain maximum effective monomer voltage MaxCellU0, minimum effective monomer voltage MinCellU0.
4) as shown in fig. 6, first determine whether failure monomer number that monomer voltage acquisition processing module in Fig. 5 calculates whether be N, i.e., it is then electricity under battery management system last time to monomer voltage CellU1 [i] processing that whole monomer voltages, which fail or can not acquire, The effective monomer average voltage AverCellUNVM1 of storage, maximum effective monomer voltage MaxCellU1 were in order to control under unit last time The maximum effective monomer voltage MaxCellUNVM1 of electricity storage, minimum effective monomer voltage MinCellU1 are electricity storage under last time Minimum effective monomer voltage MinCellUNVM1, effective monomer average voltage AverCellU1 be last time under electricity storage have Imitate monomer voltage average value AverCellUNVM1;Otherwise maximum effective monomer voltage, minimum effective monomer voltage, effective monomer Average voltage uses the value that Fig. 5 monomer voltages acquisition processing module calculates, and the monomer voltage of failure is assigned a value of effective monomer Average voltage AverCellU0.
5) it is effective that the effective monomer average voltage AverCellUNVM0 of electricity storage, maximum under control unit last time are read Monomer voltage MaxCellUNVM0, minimum effective monomer voltage MinCellUNVM0, total voltage BatUNVM0, battery charge state SOCNVM0。
6) as shown in fig. 7, the non-failure state NVMSt of storage data then exports storage value, otherwise judge monomer not equal to 1 Whether voltage all fails, that is, whether the monomer number m that judges to fail is equal to monomer populations n, to effective monomer voltage if setting up Average value AverCellUNVM1 is assigned a value of Fig. 6 collection values AverCellU1, maximum effective monomer voltage MaxCellUNVM1 assignment Fig. 6 collection values MinCellU1, total electricity are assigned a value of for Fig. 6 collection values MaxCellU1, minimum effective monomer voltage MinCellNVM1 BatUNVM1 is assigned a value of collection value CellBatU0 to pressure, battery charge state SOCNVM1 is assigned a value of Fig. 6 collection values SOCNVM0;If Judge the data failure of all storages, MaxCellUNVM1, MinCellNVM1, AverCellU1 are set as specified monomer voltage Value, BatUNVM1 are set as specified total voltage value, battery charge state SOCNVM1 assignment appearance setting values.
7) as shown in figure 8, whether the total voltage BatU0 for judging acquired original is more than acquisition upper limit BatUMax or lower limit BatUMin, total voltage sampling line open fault flag bit BatULineOpen are 1, and above-mentioned 3 condition does not all set up then battery charge State can be assigned a value of BatU3 with total voltage BatUHld;Otherwise judge whether monomer voltage acquisition function is normal, if abnormal, Judging whether storage state fails, battery charge state can be assigned a value of BatUNVM with total voltage BatUHld if not failing, if Then battery charge state can be assigned a value of specified total voltage value with total voltage BatUHld for failure.
If normal, judge whether whole monomer voltage acquisitions fail, that is, whether the monomer number m that fails is equal to total monomer Number n, if non-dead battery state-of-charge can be assigned a value of CellBatU0 with total voltage BatUHld;Otherwise whether judge storage state Failure, battery charge state can be assigned a value of BatUNVM with total voltage BatUHld if not failing, if dead battery state-of-charge Specified total voltage value can be assigned a value of with total voltage BatUHld.
If monomer voltage average value, maximum value, minimum value, that is, total voltage storage value are respectively stored in hardware different memory areas Domain, in the case where total voltage and monomer voltage all fail, battery charge state can have 4 spare total electricity respectively with total voltage Pressure, i.e.,:Monomer voltage mean value storage value is multiplied by monomer number, monomer voltage maximum value storage value is multiplied by monomer number, monomer electricity Pressure minimum value storage value is multiplied by monomer number, total voltage storage value.
According to above-described embodiment, the present invention can be realized well.What deserves to be explained is before based on said structure design It puts, to solve the technical issues of similary, even if some made in the present invention are used without substantive change or polishing Technical solution essence still as the present invention, therefore it should also be as within the scope of the present invention.

Claims (5)

1. a kind of battery management system total voltage processing method based on functional safety, which is characterized in that include the following steps:
S1, the in real time monomer voltage of acquisition total voltage and each single battery are to control unit;Simultaneously by last time battery management system System descends the data transfer that electricity stores to control unit;
S2, judge whether total voltage acquisition fails, if not failing, perform S3, S4 is performed if failure;
The total voltage that S3, output acquire in real time;
S4, judge whether monomer voltage acquisition function is normal, if abnormal, perform step S5, if normally, performing step S6;
The valid data of electricity storage under S5, output last time battery management system;
S6, judge whether whole monomer voltages acquisitions fail, if not failing or only partial failure, perform step S7;If All failures, then perform step S8;
The total voltage that S7, output monomer voltage are added up and obtained;
The valid data of electricity storage under S8, output last time battery management system;
The step S2, the judgment principle whether total voltage acquisition fails are:If the total voltage of acquisition is more than to acquire range or total Voltage sample line open fault, then fail;
The step S6, the judgment principle whether monomer voltage acquisition fails are:The monomer voltage of each single battery is carried out Judge whether to fail successively, when judging, if the monomer voltage of acquisition is more than acquisition range or monomer voltage sampling line open fault, Then the monomer voltage fail, continue to judge next monomer voltage, finally obtain do not fail partial failure or all failure.
2. a kind of battery management system total voltage processing method based on functional safety according to claim 1, feature It is, when monomer voltage does not have failure or only partial failure, in step S7, monomer voltage adds up and obtain the meter of total voltage Calculation method is:Sum to all effective monomer voltages, obtain effective monomer voltage accumulation and, then to effective monomer Voltage is averaged, and is effective monomer average voltage by the cell voltage value processing of failure, is finally obtained monomer voltage and add up With i.e. total voltage.
3. a kind of battery management system total voltage processing method based on functional safety according to claim 1, feature It is, in step S1, the data of electricity storage include under last time battery management system:Total voltage, maximum effective monomer voltage, minimum Effective monomer voltage, effective monomer average voltage, monomer voltage adds up and battery charge state, and acquisition output every time Afterwards, it is this data by the data update of electricity storage under last time.
4. a kind of battery management system total voltage processing method based on functional safety according to claim 3, feature It is, in step S5 and step S8, the valid data of electricity storage are total voltage value under the output last time battery management system.
5. a kind of battery management system total voltage processing method based on functional safety according to claim 4, feature It is, before step S5 and step S8 is performed, also judges to store whether data fail, specified total electricity is exported if failure Pressure value, and be current time collection value by currently stored data update.
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CN105911481B (en) * 2016-04-22 2019-03-26 成都雅骏新能源汽车科技股份有限公司 A kind of battery charge state initial value evaluation method
CN106154175B (en) * 2016-06-29 2018-11-06 成都雅骏新能源汽车科技股份有限公司 Rechargeable battery state-of-charge estimating system based on dynamic differential pressure and workflow
CN106405314A (en) * 2016-11-28 2017-02-15 成都雅骏新能源汽车科技股份有限公司 Portable intelligent battery pack sampling wiring harness test system
CN109541481A (en) * 2017-09-22 2019-03-29 郑州宇通客车股份有限公司 A kind of voltage estimate, management method and the system of used in new energy vehicles battery pack
CN111273176B (en) * 2018-12-05 2022-03-25 宁德时代新能源科技股份有限公司 Fault diagnosis optimization method, device, system and storage medium
CN111487542A (en) * 2020-04-27 2020-08-04 力高(山东)新能源技术有限公司 Method for calculating SOC (State of Charge) of battery management system of new energy automobile

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