CN105158009B - One kind winding climbing detection sampling car - Google Patents
One kind winding climbing detection sampling car Download PDFInfo
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- CN105158009B CN105158009B CN201510700155.0A CN201510700155A CN105158009B CN 105158009 B CN105158009 B CN 105158009B CN 201510700155 A CN201510700155 A CN 201510700155A CN 105158009 B CN105158009 B CN 105158009B
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- compartment
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Abstract
One kind winding climbing detection sampling car, including driving compartment, detection compartment and winding compartment, driving compartment, detection compartment and winding car bottom are provided with climbing roller and are concatenated into strip car body, driving compartment is arranged in the middle part of car body and provided with wheel driving machine, compartment is detected provided with illumination probe, camera probe and detection bin, compartment is wound provided with more piece between driving compartment and detection compartment, drawstring wrapping machine is designed with the two ends of driving car bottom.The present embodiment winds along pipeline and support and climbs operation into the adverse circumstances such as high temperature, dust, poisonous, maintenance worker passes through the tool detection device damage situations such as illumination probe, camera probe, detection sampling, adverse circumstances need not be entered, with regard to maintenance solution and safeguard procedures can be formulated, both the repair time is saved, will not be injured again by environment and other objects.Therefore, winding climbing detection sampling car is rational in infrastructure, it is simple to manipulate.
Description
Technical field
Detection sampling work is carried out into adverse circumstances the invention belongs to one kind detection sampler, more particularly to a kind of climbing
Winding climbing detection sampling car.
Background technology
In industrial production on-site, some equipment is arranged in the environment of high temperature (such as：Economizer, preheater, in burner hearth)
Operation, some equipment is arranged in the more environment of dust (such as：In deduster) operation, some equipment is installed in mephitical ring
In border (such as：In polymerisation factory building), the eminence operation that some equipment is set up, these equipment being arranged in adverse circumstances occur
, it is necessary to which longer time and more material are handled (such as external environment condition during damage：Cooling, dedusting, air are replaced and taken
If scaffold etc.), maintenance worker could enter device damage scene and be checked, then formulate maintenance side according to the situation of inspection
Case, places under repair, also, maintenance worker works into above-mentioned adverse circumstances, it is easy to injured by environment and other objects.
The content of the invention
In order to solve prior art maintenance worker into adverse circumstances work time-consuming and it is easily injured the problem of, the present invention
A kind of winding climbing detection sampling car is aimed to provide, the detection sampling car includes driving compartment, detection compartment and winding compartment, energy
Pipeline and the climbing of support outer ring are wrapped in, is entered instead of maintenance worker in adverse circumstances, device damage inspection is carried out and material takes
The work such as sample, can save the repair time, can prevent maintenance worker from being injured by environment and other objects again.
In order to achieve the above object, the present invention is adopted the following technical scheme that：One kind winding climbing detection sampling car, including drive
Motor-car railway carriage or compartment, detection compartment and winding compartment, it is characterized in that：The driving compartment, detection compartment and winding car bottom are provided with and climbed
Climb wheel and be concatenated into strip car body, the driving compartment is arranged in the middle part of car body and provided with wheel driving machine, the wheel
Driving machine two ends are designed with drive shaft, are designed with detecting compartment at car body two ends, the detection compartment is provided with illumination probe, taken the photograph
As popping one's head in and detecting bin, compartment, the detection compartment and winding are wound provided with more piece between driving compartment and detection compartment
Compartment be provided with tandem axlesd, between drive shaft and tandem axlesd and tandem axlesd each other be provided with Flexible Transmission
Bar, transmission mechanism is provided between the tandem axlesd and climbing wheel, and being designed with drawstring at the two ends of driving car bottom twines
Around machine, the drawstring wrapping machine is provided with two secondary drawstring reels and is separately positioned on driving compartment both sides, and the drawstring reel is provided with
Compartment drawstring, the compartment drawstring end is connected with detection compartment and connects winding car string-of-cages.
This preferred embodiment also has following technical characteristic：
The winding climbing detection sampling car is provided with signal transceiver and Digiplex.
It is designed with climbing wheel in driving compartment, detection compartment and winding compartment both sides, in climbing wheel outer ring provided with soft
Matter wheel rim.
The driving compartment, detection compartment and winding compartment are provided with power supply bin, and portable power source is provided with power storehouse room.
Be provided with channels in series in the middle part of detection compartment and winding compartment, the tandem axlesd be sleeved in channels in series and
Its two ends is designed with rotating shaft base, provided with gear is axially promoted in the middle part of tandem axlesd, is set in the middle part of the wheel shaft of climbing wheel
There is conversion travelling gear, it is described axially to promote gear to be meshed with conversion travelling gear.
The Flexible Transmission bar is arranged on one end of wheel driving machine and tandem axlesd, is passed in wheel driving machine and series connection
The other end of moving axis is provided with active connecting base, and the series winding joint matched with active connecting base is provided with Flexible Transmission boom end,
The active connecting base is provided with spiral shell type latch, and the series winding joint is provided with positioning jack.
Pull rope sling is provided with the both sides of winding car bottom, the compartment drawstring is set in pull rope sling, in detection
The both sides of car bottom are provided with end deck, and the compartment drawstring is firmly connected with end deck, is provided with the middle part of compartment drawstring
Drawstring guide wheel.
The present embodiment winds along pipeline and support and climbs operation into the adverse circumstances such as high temperature, dust, poisonous, maintenance
Workman passes through the tool detection device damage situations such as illumination probe, camera probe, detection sampling, it is not necessary to enter adverse circumstances,
Maintenance solution and safeguard procedures just can be formulated, the repair time is both saved, will not be injured again by environment and other objects.Cause
This, winding climbing detection sampling car is rational in infrastructure, manipulation is simple, and maintenance worker can be replaced to enter and worked in adverse circumstances.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the assembling structure schematic diagram of one embodiment of the invention.
Fig. 2 is the structural representation in driving compartment 10 in Fig. 1.
Fig. 3 is the structural representation in detection compartment 20 in Fig. 1.
Fig. 4 is the structural representation in winding compartment 30 in Fig. 1.
Fig. 5 is Flexible Transmission bar 32 and the structural representation of the assembling of active connecting base 33 in Fig. 1,2,3,4.
Fig. 6 is the structural representation of climbing wheel 11 in Fig. 1,2,3,4.
Sequence number is represented respectively in figure：10. compartment is driven, 11. climbing wheels, 12. wheel driving machines, 13. drawstring wrapping machines,
130. drawstring reel, 131. compartment drawstrings, 132. drawstring guide wheels, 14. power supply bins, 20. detection compartments, 21. illumination probes,
22. camera probe, 23. detection bins, 24. channels in series, 25. end decks, 30. winding compartments, 31. tandem axlesds,
310. rotating shaft bases, 311. axial direction promotion gears, 312. conversion travelling gears, 32. Flexible Transmission bars, 320. series winding joints,
321. positioning jacks, 33. active connecting bases, 330. spiral shell type latches, 34. pull rope slings.
Embodiment
Referring to Fig. 1 and combine Fig. 2,3,4,5,6, the present embodiment winding climbing detection sampling car include driving compartment 10,
Compartment 20 and winding compartment 30 are detected, the driving compartment 10, detection compartment 20 and the winding bottom of compartment 30 are provided with climbing wheel
11 and strip car body is concatenated into, the driving compartment 10 is arranged in the middle part of car body and provided with wheel driving machine 12, the wheel
The two ends of driving machine 12 are designed with drive shaft, are designed with detecting compartment 20 at car body two ends, the detection compartment 20 is provided with illumination
Probe 21, camera probe 22 and detection bin 23, compartment 30 is wound between driving compartment 10 and detection compartment 20 provided with more piece,
The detection compartment 20 and winding compartment 30 are provided with tandem axlesd 31, between drive shaft and tandem axlesd 31 and connect
Power transmission shaft 31 is provided with Flexible Transmission bar 32 each other, and driver is provided between the tandem axlesd 31 and climbing wheel 11
Structure, drawstring wrapping machine 13 is designed with the two ends of the driving bottom of compartment 10, the drawstring wrapping machine 13 is provided with two secondary drawstring reels
130 and be separately positioned on driving the both sides of compartment 10, the drawstring reel 130 be provided with compartment drawstring 131, the compartment drawstring 131
End is connected with detection compartment 20 and winding compartment 30 is contacted.
The winding climbing detection sampling car of the present embodiment is wrapped in the outer ring of pipeline and support, is climbed along pipeline and support
Operation is into high temperature, dust and the adverse circumstances such as poisonous, and the equipment to damage carries out the work such as detection inspection and material sampling, inspection
The situation that workman obtains according to winding climbing detection sampling car is repaiied, maintenance solution is formulated and needs which safeguard procedures taken, so
After enter back into Overhaul site work, both save the repair time, will not be injured again by environment and other objects.
The winding climbing detection sampling car is provided with signal transceiver and Digiplex.
The field condition that illumination probe 21, camera probe 22 and detection sampling instrument are detected is transferred to by signal transceiver
Digiplex, Digiplex is provided with control button and video system, and maintenance worker damages according to video system facilities for observation
The situation at scene, control signal is sent by control button, and the signal that signal transceiver is sent according to Digiplex controls car
Wheel driving motivation 12, drawstring wrapping machine 13, illumination probe 21, camera probe 22 and detection sampling instrument operation.
It is designed with climbing wheel 11 in driving compartment 10, detection compartment 20 and the winding both sides of compartment 30, in climbing wheel 11
Outer ring is provided with soft wheel rim.
It is designed with climbing wheel 11 in driving compartment 10, detection compartment 20 and the winding both sides of compartment 30, makes winding climbing spy
Measure the outer ring for being wrapped in pipeline and support of sample car energy balance and stability.
Frictional force between soft wheel rim increase climbing wheel 11 and tube wall, support outer wall, makes driving compartment 10, probe vehicles
Railway carriage or compartment 20 and winding compartment 30 can firmly be wrapped in the outer ring of pipeline and support, and can easily be run along pipeline and support.
The driving compartment 10, detection compartment 20 and winding compartment 30 are provided with power supply bin 14, are set in power supply bin 14
There is portable power source.
Portable power source makes the winding of the present embodiment climb detection sampling car during mobile operation, can also obtain stabilization
Sufficient electric power.When it is implemented, the time for needing to run according to winding climbing detection sampling car, to determine to install portable power source
Quantity, only needed to when run time is shorter driving compartment 10, detection compartment 20 or winding compartment 30 on portable power source is installed,
The quantity of corresponding increase portable power source when run time is longer.
When it is implemented, being determined to install the works such as detection probe, material sampler in detection bin 23 according to field condition
Tool.
Channels in series 24 is provided with detection compartment 20 and the middle part of winding compartment 30, the tandem axlesd 31 is sleeved on series connection
Passage 24 is interior and its two ends is designed with rotating shaft base 310, at the middle part of tandem axlesd 31 provided with gear 311 is axially promoted, is climbing
Climb provided with conversion travelling gear 312 in the middle part of the wheel shaft of wheel 11, it is described axially to promote gear 311 and the conversion phase of travelling gear 312
Engagement.
Tandem axlesd 31 is sleeved in channels in series 24 by rotating shaft base 310 and can easily rotated, and passes through axial direction
Gear 311 is promoted to drive conversion travelling gear 312 to rotate, conversion travelling gear 312 will drive climbing wheel 11 to rotate, and make spy
Measuring car railway carriage or compartment 20 and winding compartment 30 are run forward or backward.
The Flexible Transmission bar 32 is arranged on one end of wheel driving machine 12 and tandem axlesd 31, in wheel driving machine 12
Active connecting base 33 is provided with the other end of tandem axlesd 31, is provided with and the phase of active connecting base 33 in the end of Flexible Transmission bar 32
Supporting series winding joint 320, the active connecting base 33 is provided with spiral shell type latch 330, and the series winding joint 320 is provided with positioning jack
321。
Flexible Transmission bar 32 has preferable flexibility, universal can bend, and has preferable Flexible Reset again, and will driving
The revolving force of rotating shaft is entirely delivered to tandem axlesd 31, wheel driving machine 12 is driven and is controlled to climb wheel 11
Operation.
Driving compartment 10 is concatenated into strip car body by Flexible Transmission bar 32 with detection compartment 20, winding compartment 30, both
Pipeline and support outer ring can be wrapped in, and detection compartment 20 and winding compartment 30 can be driven to be run along pipeline and support outer wall.
Contact joint 320 and the cutting ferrule of active connecting base 33 coordinates, and enables drive shaft quickly firmly and tandem axlesd
31 are linked into an integrated entity, and drive its synchronous rotary, and driving compartment 10 can easily be just connected with detection compartment 20, winding compartment 30
Growth bar shaped car body, and control winding climbing to detect the length of sampling car by increasing or decreasing the joint number in winding compartment 30
Degree.When it is implemented, determining the length of winding climbing detection sampling car according to the external diameter of pipeline and support.
Pull rope sling 34 is provided with the both sides of the winding bottom of compartment 30, the compartment drawstring 131 is set on pull rope sling 34
It is interior, end deck 25 is provided with the both sides of the detection bottom of compartment 20, the compartment drawstring 131 is firmly connected with end deck 25,
In compartment, the middle part of drawstring 131 is provided with drawstring guide wheel 132.
Flexible Transmission bar 32 is arranged on driving compartment 10, detection compartment 20 and the middle part for winding compartment 30, its Flexible Reset
Power makes to keep vertical bar shaped state under driving compartment 10 and detection compartment 20, the car body that connects into of winding compartment 30, normality, only by
To the pulling force of compartment drawstring 131, it can just be bent to vehicle bottom, and be wrapped on pipeline and support.
Drawstring wrapping machine 13 drives two secondary drawstring reels 130 while when tensing compartment drawstring 131, detecting compartment 20 and winding
Compartment 30 will be bent to vehicle bottom, and be wound along pipeline and support, winding climbing detection sampling car is firmly wound
In the outer ring of pipeline and support, when two secondary drawstring reels 130 loosen compartment drawstring 131 simultaneously, detection compartment 20 and winding compartment
30 in the presence of Flexible Transmission bar 32, recovers to vertical bar shaped state.
When drawstring wrapping machine 13 drives single secondary drawstring reel 130 to tense or loosen compartment drawstring 131, with regard to probe vehicles can be driven
Railway carriage or compartment 20 is swung to the left or to the right, to control the traffic direction of winding climbing detection sampling car.The driving two ends of compartment 10 are designed with drawing
No matter rope wrapping machine 13, wind climbing detection sampling car and run forward or backward, can easily control traffic direction.
In summary：The present embodiment solve prior art maintenance worker into adverse circumstances work time-consuming and easily by
The problem of hindering carries out device damage inspection and the winding of material sampling work climbing detection there is provided a kind of adverse circumstances that can enter
Sampling car.
Claims (7)
1. one kind winding climbing detection sampling car, including driving compartment, detection compartment and winding compartment, it is characterized in that：It is described to drive
Motor-car railway carriage or compartment (10), detection compartment (20) and winding compartment (30) bottom are provided with climbing wheel (11) and are concatenated into strip car body,
The driving compartment (10) is arranged in the middle part of car body and provided with wheel driving machine (12), and wheel driving machine (12) two ends are all set
There is drive shaft, be designed with detecting compartment (20) at car body two ends, the detection compartment (20) is provided with illumination probe (21), shooting
Pop one's head in (22) and detection bin (23), provided with more piece winding compartment (30) between driving compartment (10) and detection compartment (20),
The detection compartment (20) and winding compartment (30) are provided with tandem axlesd (31), drive shaft and tandem axlesd (31) it
Between and tandem axlesd (31) each other be provided with Flexible Transmission bar (32), the tandem axlesd (31) with climbing wheel (11)
Between be provided with transmission mechanism, driving compartment (10) bottom two ends be designed with drawstring wrapping machine (13), the drawstring wrapping machine
(13) two secondary drawstring reels (130) are provided with and driving compartment (10) both sides are separately positioned on, the drawstring reel (130) is provided with car
Railway carriage or compartment drawstring (131), compartment drawstring (131) end is connected with detection compartment (20) and will winding compartment (30) series winding.
2. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：The winding climbing detection sampling
Car is provided with signal transceiver and Digiplex.
3. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：In driving compartment (10), detection
Compartment (20) and winding compartment (30) both sides are designed with climbing wheel (11), and soft wheel rim is provided with climbing wheel (11) outer ring.
4. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：The driving compartment (10), spy
Measuring car railway carriage or compartment (20) and winding compartment (30) are provided with power supply bin (14), and portable power source is provided with power supply bin (14).
5. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：In detection compartment (20) and winding
Be provided with channels in series (24) in the middle part of compartment (30), the tandem axlesd (31) be sleeved in channels in series (24) and its two ends all
Provided with rotating shaft base (310), provided with gear (311) is axially promoted in the middle part of tandem axlesd (31), in climbing wheel (11)
It is described axially to promote gear (311) to be meshed with conversion travelling gear (312) provided with conversion travelling gear (312) in the middle part of wheel shaft.
6. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：The Flexible Transmission bar (32) sets
One end in wheel driving machine (12) and tandem axlesd (31) is put, in the another of wheel driving machine (12) and tandem axlesd (31)
One end is provided with active connecting base (33), and the series winding matched with active connecting base (33) is provided with Flexible Transmission bar (32) end and is connect
Head (320), the active connecting base (33) is provided with spiral shell type latch (330), and the series winding joint (320) is provided with positioning jack
(321)。
7. a kind of winding climbing detection sampling car according to claim 1, it is characterized in that：In winding compartment (30) bottom
Both sides are provided with pull rope sling (34), and the compartment drawstring (131) is set in pull rope sling (34), in detection compartment (20) bottom
Both sides be provided with end deck (25), the compartment drawstring (131) is firmly connected with end deck (25), in compartment drawstring
(131) middle part is provided with drawstring guide wheel (132).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510700155.0A CN105158009B (en) | 2015-10-25 | 2015-10-25 | One kind winding climbing detection sampling car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510700155.0A CN105158009B (en) | 2015-10-25 | 2015-10-25 | One kind winding climbing detection sampling car |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105158009A CN105158009A (en) | 2015-12-16 |
| CN105158009B true CN105158009B (en) | 2017-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510700155.0A Active CN105158009B (en) | 2015-10-25 | 2015-10-25 | One kind winding climbing detection sampling car |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105994198B (en) * | 2016-07-07 | 2022-08-16 | 衢州乐创节能科技有限公司 | Underwater creeping and moving capture machine |
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|---|---|---|---|---|
| EP0105418A1 (en) * | 1982-10-06 | 1984-04-18 | Rainer Hitzel | Tube manipulator for traversing conduits |
| CN201427125Y (en) * | 2009-03-31 | 2010-03-24 | 王成军 | Pipe scale removal robot |
| CN103727351A (en) * | 2013-12-10 | 2014-04-16 | 大连春光科技发展有限公司 | Pipeline crawling trolley |
| CN103968187A (en) * | 2014-04-04 | 2014-08-06 | 中国石油大学(华东) | Minitype pipeline robot |
| CN203989855U (en) * | 2014-06-30 | 2014-12-10 | 重庆晶缔科技有限公司 | A kind of little vehicle steering mechanism |
| CN205038062U (en) * | 2015-10-25 | 2016-02-17 | 衢州图艺工业设计有限公司 | Sample car is surveyed in winding climbing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2249599T3 (en) * | 2001-03-07 | 2006-04-01 | Carnegie Mellon University | ROBOTIZED SYSTEM TO INSPECT GAS DRIVES. |
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2015
- 2015-10-25 CN CN201510700155.0A patent/CN105158009B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0105418A1 (en) * | 1982-10-06 | 1984-04-18 | Rainer Hitzel | Tube manipulator for traversing conduits |
| CN201427125Y (en) * | 2009-03-31 | 2010-03-24 | 王成军 | Pipe scale removal robot |
| CN103727351A (en) * | 2013-12-10 | 2014-04-16 | 大连春光科技发展有限公司 | Pipeline crawling trolley |
| CN103968187A (en) * | 2014-04-04 | 2014-08-06 | 中国石油大学(华东) | Minitype pipeline robot |
| CN203989855U (en) * | 2014-06-30 | 2014-12-10 | 重庆晶缔科技有限公司 | A kind of little vehicle steering mechanism |
| CN205038062U (en) * | 2015-10-25 | 2016-02-17 | 衢州图艺工业设计有限公司 | Sample car is surveyed in winding climbing |
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| Publication number | Publication date |
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| CN105158009A (en) | 2015-12-16 |
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Effective date of registration: 20201118 Address after: 221311 Tushan Street, Tushan Town, Pizhou City, Xuzhou City, Jiangsu Province Patentee after: Pizhou Huiteng Jingfa Construction Co.,Ltd. Address before: 324000, Zhejiang, Quzhou green industrial agglomeration, new new street triumph village, No. 70 Patentee before: QUZHOU TUYI INDUSTRIAL DESIGN Co.,Ltd. |
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