A kind of preparation method of the sorbent material refined for liquid glucose
Technical field
The present invention relates to a kind of preparation method of anionite-exchange resin, particularly a kind of preparation method of the sorbent material refined for liquid glucose.
Background technology
Wood sugar is a kind of non-caloric sweetener, and because its metabolism in vivo and Regular Insulin have nothing to do, do not cause carious tooth, the utilization ratio of metabolism is low, is widely used in the departments such as food, chemical industry, medicine.With the waste plant fiber such as corn cob, bagasse for raw material, through hydrolysis, decolouring, filter, produce from operations such as friendship, concentrated, crystallizations.Corn cob is in hydrolytic process, except generation wood sugar, also produce the materials such as assorted sugar, pigment, colloid, nitrogenous thing, ash content, mineral acid, activated carbon decolorizing is adopted to remove partial pigment, colloid, other foreign ion and partial pigment are removed not fall, and are mainly the protein in Xylose, phenolic compound, iron and furfural, for thoroughly removing foreign ion and pigment, Xylose generally adopts macropore weak basic anion exchange resin (as D301) to carry out primary ions exchange.
Softening, the desalination of a CN1760376 beet liquid glucose, dealkalize, decolouring and refining device.The rare liquid glucose of beet is made after beet raw sugar liquid being carried out the larger organism of pre-treatment removing molecular weight, then the rare liquid glucose of beet enters storng-acid cation exchange resin, and the positively charged ion in the rare liquid glucose of beet is carried out exchange adsorption by storng-acid cation exchange resin and completes softening; Filtration beet liquid glucose is made to enter H
+formula weakly acidic cation-exchange resin can remove residual positively charged ion (Na
+, K
+) and amino nitrogen compound after complete dealkalize; Complete decolouring after can removing pigment, ash and the residual organism in liquid glucose after making beet liquid glucose enter OH formula weak base anion-exchange resin afterwards, then can make beet refinery liquor.
CN102031315 discloses a kind of renovation process of decolouring decalcification resin of refining sugar, and comprises the steps: the decolouring of (1) syrup or clear juice, obtains decolorizing resin and decolour syrup or clear juice; (2) regeneration of decolorizing resin, obtains the decolorizing resin after regenerating and decolorizing resin regeneration waste liquid I; (3) decalcification of sugar juice processed, obtains decalcification resin and the clear juice of decalcification; (4) regeneration of decalcification resin, regenerates decalcification resin with regeneration waste liquid I, obtains the decalcification resin after regenerating and decalcification acid-basic regenerated waste liquids in water II.The invention also discloses the reuse method of regeneration waste liquid II, namely for the preparation of the rich calcichrome with anti-oxidant activity.The present invention is applicable to the peace and quiet or clarifying process of the syrup (juice) of beet or cane sugar factory, be particularly suitable for decolouring and the decalcification of sugar juice processed and syrup, principal feature is processing technology safety, reduces regenerant consumption and evaporating pot fouling, non-environmental-pollution, saving evaporating pot evaporation energy, has recycled the non-sugars such as pigment in syrup (juice) and calcium.
CN101249424 provides a kind of solidify tannin large hole adsorption resin, and it contains the vegatable tannin of 0.25 ~ 1% amount.Additionally provide the preparation method of solidify tannin large hole adsorption resin simultaneously, adopt mannich reaction, vegatable tannin is fixed on styrene-divinylbenzene copolymer, prepares a kind of new curing tannin large hole adsorption resin.Solidify tannin large hole adsorption resin of the present invention shows good absorption property to the aldehydes matter in the aqueous solution, easy zeolite regeneration, reuses effective, and enriching and recovering reality being contained to aldehydes matter waste water all obtains gratifying result.But also the toxic chemical substance of synthetic resins can be overcome.
Above prior art process flow is long, and yield is low, and cost is high, and the problem that after life-time service, mechanical strength of resin reduces, and have impact on the result of use in full scale plant.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of preparation method of the sorbent material refined for liquid glucose.
For a preparation method for the sorbent material that liquid glucose is refined, grafting tertiary amine groups [-N (CH on the SDEB styrene diethylenebenzene interpolymer of employing macroporous structure
3)
2] ion exchange resin be raw material, add swelling agent, water, p-trifluoromethyl benzaldehyde C
8h
3f
3o, tannin C
76h
52o
46by condensation reaction with by the method for grafting, tannin resin is fixed on amine resin, p-trifluoromethyl benzaldehyde plays vital effect in Mannich reaction system, by the chain bridge effect to three ylmethyl phenyl aldehydes, tannin just can be fixed on amine resin, there is a large amount of phenolic hydroxyl groups on solidify tannin large hole adsorption resin surface, phenolic hydroxyl group be hydrogen bond give body, also be the acceptor of hydrogen bond, can with the phenolic compound in stronger Hyarogen-bonding absorption Xylose, the impurity such as iron and alditol, thus improve the refining effect of liquid glucose.
For the anionite-exchange resin that liquid glucose is refining, by the condenses of poly styrene polymer graft curing p-trifluoromethyl benzaldehyde and tannin, structural representation is as follows:
The integer of m, n=1-3000; R=C
70h
44o
41
For the anionite-exchange resin that liquid glucose is refining, comprise the following steps:
Grafting tertiary amine groups [-N (CH on the SDEB styrene diethylenebenzene interpolymer of macroporous structure
3)
2] ion exchange resin ball body swell in ion exchange resin ball body percent 10-50 (wt%) dimethyl sulfoxide (DMSO), be optimized for percent 20 (wt%), add ion exchange resin ball body percent 100-500 (wt%) water, be optimized for 300 (wt%) (weight ratio); Add the p-trifluoromethyl benzaldehyde of ion exchange resin ball body percent 10-50 (wt%), add the tannin of ion exchange resin ball body percent 2-10 (wt%), in 80 DEG C-120 DEG C (being optimized for 100 DEG C) stirring reaction 5-10h, (being optimized for 8h), reaction terminates obtained this patent product.
Grafting tertiary amine groups [-N (CH on the SDEB styrene diethylenebenzene interpolymer of described macroporous structure
3)
2] ion exchange resin ball body can use commercially available prod, as the D301 macroreticular weakly base styrene series anion exchange resin that Anhui Samsung resin Science and Technology Ltd. produces, the U.S. produces AmberliteIRA-93 anionite-exchange resin, West Germany produces LewacitMP-64 anionite-exchange resin etc., preferred D301 macroreticular weakly base styrene series anion exchange resin.
Described tannin molecular formula: C
76h
52o
46, commercially available prod.
Described p-trifluoromethyl benzaldehyde molecular formula is: C
8h
5f
3o, commercially available prod.
Beneficial effect of the present invention:
1) grafting tertiary amine groups [-N (CH on the SDEB styrene diethylenebenzene interpolymer of macroporous structure
3)
2] ion exchange resin to the impurity in liquid glucose, there is certain adsorption, for further strengthening this effect, on resin matrix, the tannin condenses of phenolic hydroxyl group is rich in grafting, p-trifluoromethyl benzaldehyde plays vital effect in Mannich reaction system, by the chain bridge effect of p-trifluoromethyl benzaldehyde, tannin just can be fixed on amine resin. and there is a large amount of phenolic hydroxyl groups on solidify tannin large hole adsorption resin surface, phenolic hydroxyl group be hydrogen bond give body, also be the acceptor of hydrogen bond, can with the phenolic compound in stronger Hyarogen-bonding absorption Xylose, the impurity such as iron and furfural, thus improve the refining effect of liquid glucose.
2) p-trifluoromethyl benzaldehyde participates in the fluoropolymer that condensation is formed, and due to the introducing of fluorine, rise significantly with the consistency in non-polar solvent and aromatic series kind solvent, the ability of the adsorbing contaminant in liquid glucose is also improved.The ability of resin absorption liquid glucose is improved.
Embodiment
Following examples are only further illustrate the present invention, are not restriction the scope of protection of the invention.
Embodiment 1
In 500L reactor, add 100KgD301 macroreticular weakly base styrene series anion exchange resin, swell in 20Kg dimethyl sulfoxide (DMSO), add 300Kg water, add 20Kg to three ylmethyl phenyl aldehydes, add the tannin of 5Kg, in 100 DEG C of stirring reaction 8h, reaction terminates obtained this patent product.Products obtained therefrom sucking is SX-1.
Embodiment 2
In 500L reactor, add 100KgD301 macroreticular weakly base styrene series anion exchange resin, swell in 10Kg methyl-sulphoxide, add 500Kg water, add the p-trifluoromethyl benzaldehyde of 20Kg, add the tannin of 5Kg, in 80 DEG C of stirring reaction 10h, reaction terminates obtained this patent product.Products obtained therefrom is numbered SX-2.
Embodiment 3
In 500L reactor, add 100KgD301 macroreticular weakly base styrene series anion exchange resin, swell in 50Kg methyl-sulphoxide, add 300Kg water, add the p-trifluoromethyl benzaldehyde of 20Kg, add the tannin of 5Kg, in 120 DEG C of stirring reaction 5h, reaction terminates obtained this patent product.Products obtained therefrom is numbered SX-3.
Embodiment 4
Add the p-trifluoromethyl benzaldehyde of 50Kg, the other the same as in Example 1.Products obtained therefrom is numbered SX-4.
Embodiment 5
Add the p-trifluoromethyl benzaldehyde of 10Kg, the other the same as in Example 1.Products obtained therefrom is numbered SX-5.
Embodiment 6
Add the tannin of 2Kg, the other the same as in Example 1.Products obtained therefrom is numbered SX-6.
Embodiment 7
Add the tannin of 2Kg, the other the same as in Example 2.Products obtained therefrom is numbered SX-7.
Embodiment 8
Add the tannin of 2Kg, the other the same as in Example 3.Products obtained therefrom is numbered SX-8.
Embodiment 9
Add the tannin of 10Kg, the other the same as in Example 1, products obtained therefrom is numbered SX-9
Embodiment 10
Add the tannin of 10Kg, the other the same as in Example 2, products obtained therefrom is numbered SX-10
Embodiment 11
Add the tannin of 10Kg, the other the same as in Example 3, products obtained therefrom is numbered SX-11
Comparative example 1
Do not add p-trifluoromethyl benzaldehyde, the other the same as in Example 1.Products obtained therefrom is numbered SX-12.
Comparative example 2
Do not add tannin, the other the same as in Example 1, products obtained therefrom is numbered SX-13.
Comparative example 3
The tannin do not added, other is with comparative example 1, and products obtained therefrom is numbered SX-14.
Comparative example 4
Use D301 macroreticular weakly base styrene series anion exchange resin to decolour, be numbered SX-15.
By Fourier transform infrared spectrometer, pressing potassium bromide troche does Infrared spectroscopy to synthesized each resin.Infrared spectra from reaction product: SX1-SX14 is at 1370cm
-1near there is C-N stretching vibration absorption peak, at 1640cm
-1near there is N-H symmetric vibration absorption peak, illustrate and introduce tertiary amine group in the skeleton of polystyrene resin; At 1720cm in the collection of illustrative plates of SX1-SX11 sample
-1near have the carbonyl peak of Weibull, 1320cm
-1near have the polyphenol hydroxyl absorption peak of Weibull, 760cm
-1near have the phenyl ring peak of Weibull; At 1235cm in the collection of illustrative plates of SX1-SX11, SX13 sample
-1near have CF
2, CF
3stretching vibration peak, at 2750cm
-1near have the stretching vibration peak of aldehyde radical C-H, illustrated that trifluoromethylated benzaldehyde exists, so can determine that this patent product generates the condenses by macroreticular weakly base styrene series anion exchange resin graft curing p-trifluoromethyl benzaldehyde and tannin.
Embodiment 12
Get the product of 200ml embodiment 1-9 and comparative example 1-2, put into 1000ml glass exchange column, 20L xylo-oligosaccharide liquid is crossed post with 200ml/h flow velocity, by the measure and calculation Sugarcane juice decolorization rate of B/T12496.9-1999 caramel decolorization rate.
Production code member |
Sugarcane juice decolorization rate % |
SX-1 |
94 |
SX-2 |
96 |
SX-3 |
94 |
SX-4 |
98 |
SX-5 |
91 |
SX-6 |
89 |
SX-7 |
87 |
SX-8 |
86 |
SX-9 |
93 |
SX-10 |
94 |
SX-11 |
98 |
SX-12 |
77 |
SX-13 |
78 |
SX-14 |
71 |