CN104914823A - Operation and maintenance time efficiency management method facing sewage plant - Google Patents
Operation and maintenance time efficiency management method facing sewage plant Download PDFInfo
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- CN104914823A CN104914823A CN201510186440.5A CN201510186440A CN104914823A CN 104914823 A CN104914823 A CN 104914823A CN 201510186440 A CN201510186440 A CN 201510186440A CN 104914823 A CN104914823 A CN 104914823A
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- 239000010865 sewage Substances 0.000 title claims abstract description 40
- 238000007726 management method Methods 0.000 title claims abstract description 34
- 238000012423 maintenance Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000032683 aging Effects 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 7
- 238000011156 evaluation Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 230000035800 maturation Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 10
- 238000011112 process operation Methods 0.000 abstract description 3
- 238000004891 communication Methods 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract description 2
- 230000002452 interceptive effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to an operation and maintenance time efficiency management method facing a sewage plant. All equipment records of the sewage plant are put into a system to achieve interactive sharing, and the system acquires a parameter set by equipment, a usage state and repairing and maintenance states in real time; and a management method of a contingency plan is increased on the basis of conventional routing inspection, remote distribution of an emergency work order is achieved, recording and feedback are performed on an equipment fault, a time efficiency system can satisfy a requirement for timely and effective communication between personnel, who maintain and handle the equipment fault and a data abnormity, and a monitoring system, and an unmanned management method of the process operation monitoring process of the sewage plant is achieved. The method saves labor cost, improves working efficiency, and enables monitoring work to be performed in a more standard and orderly manner.
Description
Technical field
The present invention relates to a kind of device management method, particularly a kind of method of the prescriptive jurisdiction be applicable in sewage treatment plant's equipment control and operation maintenance process.
Background technology
Sewage treatment plant is by automatically-monitored software monitors production run, according to Central Control Room instruction, the equipment such as inlet pumping station, fan blower, dehydration machine room are controlled, and the parameters in equipment running process and historical data are reached in server by fieldbus.The production of Sewage Plant, machinery, electrically, instrument, PLC device be of a great variety, requires higher to the maintenance of equipment and maintenance, the various kinds of equipment of effective management Sewage Plant to the normal operation ensureing sewage treatment plant, important effect of increasing work efficiency.
Under normal circumstances, sewage treatment plant can according to the needs of actual motion, inevitable needs are transformed local, so most Sewage Plant exists the history upgrading and transform, the equipment simultaneously run there will be the problems such as fault after there is longer, the long-time use of life cycle.For ensureing the normal operation of equipment, most Sewage Plant carries out patrolling and examining and management of equipment by artificial mode, technician needs to carry out maintenance by working experience and to the account of the history understanding of equipment to equipment, fix a breakdown, the hidden danger that may exist during equipment oepration at full load is processed in time simultaneously, this work also has higher requirement to the staff in post, but the social mobility of personnel is relatively large at present, also brings adverse influence to equipment routing inspection and management etc.
Summary of the invention
The present invention be directed to sewage treatment plant's device category various, safeguard and maintenance require high problem, propose a kind of towards Sewage Plant O&M aging management method, system is supervised by information-based means are auxiliary, realizes unmanned management and the maintenance of the equipment situation of Sewage Plant.
Technical scheme of the present invention is: a kind of towards Sewage Plant O&M aging management method, specifically comprises the steps:
1) system of being put into by Sewage Plant all devices record realizes mutual sharing, the parameter that system Real-time Collection equipment sets, using state, maintenance and maintaining state;
2) system is carried out routine and is patrolled and examined, and carries out conventional operation and data registration according to the testing requirement of each equipment;
3) break down report to the police or collect abnormal data time, carry out emergency treatment as accident, call emergency preplan management, facility information is judged, information is sent to the personnel of administering and maintaining, according to occur processing scheme carry out accident process.
Described emergency preplan supervisory packet is reported to the police containing unit exception, device analysis is evaluated, initiate emergency plan database,
Unit exception alarm criteria equipment situation is carried out classification and is stored, manages, programming count warning quantity, supervises staff's state and the equipment obstacle management situation of receiving a crime report simultaneously;
Device analysis evaluation is after device failure alert, according to concrete equipment and trouble spot situation, the impact of the sewage treatment process that analytical equipment fault is brought, make equipment failure grade in time to judge, high-grade fault directly can be sent to the upper management department of Sewage Plant, ordinary failures information is sent to patrol officer in time, and initiate emergency plan instructs patrol officer's very first time remover apparatus fault, prevents the generation of below standard sewage discharge situation;
Emergency preplan database is that the fault that may occur for equipment pre-establishes countermeasure and preparedness plan, implementing measure displays by the form of emergency preplan with digital file in infosystem, database is worked out with reference to typical unit exception data processing scheme, by the scheme write into Databasce of maturation according to the situation of fault.
Beneficial effect of the present invention is: the present invention is towards Sewage Plant O&M aging management method, the basis that routine is patrolled and examined increases the management method of emergency preplan, realization is met an urgent need, and work order is long-range to be distributed, equipment failure is recorded and feeds back, aging system can meet the demand of equipment failure and data exception overhaul plan personnel and the timely and effective communication of supervisory system, realize the unmanned management method of Sewage Plant process operation monitor procedure, the method saves human cost, increase work efficiency, make the carrying out that monitoring work is more standardized and orderly.
Embodiment
For realizing the unmanned prescriptive jurisdiction pattern in device management process, first carry out perfect to centralized control system, the various kinds of equipment information of sewage treatment plant is recorded in system and realizes mutual sharing, and to the parameter situation of equipment, using state, maintenance and maintaining monitoring state and analysis.On perfect device systems basis, implement on-the-spot personal management system, give full play to the effect of prescriptive jurisdiction method.
Conventional system of patrolling and examining formulates the plan of plant maintenance work order when Sewage Plant carries out information system management according to the situation of each equipment, feature and working time, failure condition and maintenance regulation usually, staff carries out routine according to work order execution information guiding and patrols and examines and equipment operating, the way to manage of work order does not need staff to carry out real-time monitoring to operation state, optimizes the personnel depaly of sewage treatment plant.
When accident, the emergency preplan management mode of KXG is triggered, Emergency system comprises reception and the transmission of the warning message of abnormal conditions, and abnormal data information is managed, the information such as when receiving device failure alert information, the database by emergency preplan is made a response rapidly, the kind of foundation equipment judge, information is sent to related management and patrol officer, in the putting on record of experts database, chooses the situation of suitable solution reply burst.
Emergency preplan management mainly comprises unit exception warning, device analysis evaluation, initiate emergency plan database.
Unit exception is reported to the police and be can be implemented in each alarm procedure, carries out classification and stores, manages, programming count warning quantity, supervise staff's state and the equipment obstacle management situation of receiving a crime report simultaneously according to equipment situation.
After device analysis evaluation can be implemented in device failure alert, according to concrete equipment and trouble spot situation, the impact of the sewage treatment process that analytical equipment fault is brought, make equipment failure grade in time to judge, high-grade fault directly can be sent to the upper management department of Sewage Plant, ordinary failures information is sent to patrol officer in time, and initiate emergency plan instructs patrol officer's very first time remover apparatus fault, prevents the generation of the situations such as below standard sewage discharge.
Emergency preplan database is that the fault that may occur for equipment pre-establishes countermeasure and preparedness plan, implementing measure displays by the form of emergency preplan with digital file in infosystem, database is worked out with reference to typical unit exception data processing scheme, by the scheme write into Databasce of maturation according to the situation of fault.When fault occurs, system call emergency preplan database, is directly sent to patrol officer on duty by failure condition and processing scheme and processes.
Can be optimized the process operation process of supervision of sewage treatment plant by the enforcement of the program, general headquarters managerial personnel can see the real-time working condition of equipment by supervisory system.The management of Sewage Plant layer coordinates emergency preplan to manage monitoring by patrolling and examining of routine, and each Sewage Plant only need be equipped with 1-2 name staff and patrol and examine, and substantially accomplishes the unmanned operation of sewage treatment plant, and optimizing personnel depaly is that human resources effectively utilize.
In the performance evaluation of personnel, the true operation situation of each Sewage Plant can be grasped in time by the monitoring of infosystem.Operation personnel's work of patrolling and examining is instructed, remote monitoring patrol officer performance with the form distributing work order; When there is the equipment failure of burst, unit exception is reported to the police to put on record and can be understood the efficiency of equipment failure situation and abnormal conditions process in time.Process of work and the efficiency of foundation operation personnel can carry out performance evaluation accurately to it.
At the beginning of 2015, this system is implementing 5 months in the new creek in Shanghai Songyuan south of the River portion, calm lakelet port, leaf pavilion three factory, and implementation result is obvious.After system monitoring method changes, the operation management personnel of this factory are changed 2 current people into by 8 original people and are patrolled and examined and failture evacuation.The enforcement of simultaneity factor effectively raises emergency response capability and the treatment effeciency of equipment catastrophic failure, reduces the personal management of full factory and runs the cost of supervision, substantially realizing the aging management method of wtp layer.
Claims (2)
1., towards a Sewage Plant O&M aging management method, it is characterized in that, specifically comprise the steps:
1) system of being put into by Sewage Plant all devices record realizes mutual sharing, the parameter that system Real-time Collection equipment sets, using state, maintenance and maintaining state;
2) system is carried out routine and is patrolled and examined, and carries out conventional operation and data registration according to the testing requirement of each equipment;
3) break down report to the police or collect abnormal data time, carry out emergency treatment as accident, call emergency preplan management, facility information is judged, information is sent to the personnel of administering and maintaining, according to occur processing scheme carry out accident process.
2. according to claim 1 towards Sewage Plant O&M prescriptive jurisdiction method, it is characterized in that, described emergency preplan supervisory packet reported to the police containing unit exception, device analysis is evaluated, initiate emergency plan database,
Unit exception alarm criteria equipment situation is carried out classification and is stored, manages, programming count warning quantity, supervises staff's state and the equipment obstacle management situation of receiving a crime report simultaneously;
Device analysis evaluation is after device failure alert, according to concrete equipment and trouble spot situation, the impact of the sewage treatment process that analytical equipment fault is brought, make equipment failure grade in time to judge, high-grade fault directly can be sent to the upper management department of Sewage Plant, ordinary failures information is sent to patrol officer in time, and initiate emergency plan instructs patrol officer's very first time remover apparatus fault, prevents the generation of below standard sewage discharge situation;
Emergency preplan database is that the fault that may occur for equipment pre-establishes countermeasure and preparedness plan, implementing measure displays by the form of emergency preplan with digital file in infosystem, database is worked out with reference to typical unit exception data processing scheme, by the scheme write into Databasce of maturation according to the situation of fault.
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CN201510186440.5A CN104914823A (en) | 2015-04-20 | 2015-04-20 | Operation and maintenance time efficiency management method facing sewage plant |
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CN201510186440.5A CN104914823A (en) | 2015-04-20 | 2015-04-20 | Operation and maintenance time efficiency management method facing sewage plant |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108614510A (en) * | 2018-05-30 | 2018-10-02 | 青岛城投双元水务有限公司 | sewage plant operation management method and system |
CN109709919A (en) * | 2018-12-27 | 2019-05-03 | 上海城投污水处理有限公司曲阳污水处理厂 | A kind of sewage plant area operation management system |
CN109976270A (en) * | 2019-02-28 | 2019-07-05 | 重庆工商大学 | Municipal sewage treatment cloud management platform |
CN111533290A (en) * | 2020-04-30 | 2020-08-14 | 重庆市水务资产经营有限公司 | Method for generating optimal operation plan library of sewage treatment process and applying complex scene |
CN111813012A (en) * | 2020-05-26 | 2020-10-23 | 广西益江环保科技股份有限公司 | Rural sewage intelligence fortune dimension management system |
CN111830871A (en) * | 2020-07-14 | 2020-10-27 | 上海威派格智慧水务股份有限公司 | Equipment abnormity automatic diagnosis system |
CN112015128A (en) * | 2019-05-30 | 2020-12-01 | 上海顺樊环保科技有限公司 | Waste water purification handles uses thing networking cloud platform |
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CN101182069A (en) * | 2007-11-13 | 2008-05-21 | 清华大学 | Oxidation ditch intelligent control system based on change of water entry |
US20100228586A1 (en) * | 2009-03-03 | 2010-09-09 | Lloyd Frank Hay | System and method of monitoring private utilities |
CN103546536A (en) * | 2013-08-28 | 2014-01-29 | 北京清控人居环境研究院有限公司 | Internet of things system of sewage treatment plant |
US20140214891A1 (en) * | 2013-01-28 | 2014-07-31 | Hadronex, Inc. | Hierarchical user interface and functional apparatus |
US20140325331A1 (en) * | 2011-03-05 | 2014-10-30 | Kapaleeswar Madireddi | Form-based user-configurable process information system and method |
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2015
- 2015-04-20 CN CN201510186440.5A patent/CN104914823A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101182069A (en) * | 2007-11-13 | 2008-05-21 | 清华大学 | Oxidation ditch intelligent control system based on change of water entry |
US20100228586A1 (en) * | 2009-03-03 | 2010-09-09 | Lloyd Frank Hay | System and method of monitoring private utilities |
US20140325331A1 (en) * | 2011-03-05 | 2014-10-30 | Kapaleeswar Madireddi | Form-based user-configurable process information system and method |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108614510A (en) * | 2018-05-30 | 2018-10-02 | 青岛城投双元水务有限公司 | sewage plant operation management method and system |
CN109709919A (en) * | 2018-12-27 | 2019-05-03 | 上海城投污水处理有限公司曲阳污水处理厂 | A kind of sewage plant area operation management system |
CN109976270A (en) * | 2019-02-28 | 2019-07-05 | 重庆工商大学 | Municipal sewage treatment cloud management platform |
CN112015128A (en) * | 2019-05-30 | 2020-12-01 | 上海顺樊环保科技有限公司 | Waste water purification handles uses thing networking cloud platform |
CN111533290A (en) * | 2020-04-30 | 2020-08-14 | 重庆市水务资产经营有限公司 | Method for generating optimal operation plan library of sewage treatment process and applying complex scene |
CN111813012A (en) * | 2020-05-26 | 2020-10-23 | 广西益江环保科技股份有限公司 | Rural sewage intelligence fortune dimension management system |
CN111830871A (en) * | 2020-07-14 | 2020-10-27 | 上海威派格智慧水务股份有限公司 | Equipment abnormity automatic diagnosis system |
CN111830871B (en) * | 2020-07-14 | 2024-04-05 | 上海威派格智慧水务股份有限公司 | Automatic equipment abnormality diagnosis system |
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Application publication date: 20150916 |