CN104843976A - 3D Curved ultrathin glass bending and forming device and manufacturing method - Google Patents
3D Curved ultrathin glass bending and forming device and manufacturing method Download PDFInfo
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- CN104843976A CN104843976A CN201510150714.5A CN201510150714A CN104843976A CN 104843976 A CN104843976 A CN 104843976A CN 201510150714 A CN201510150714 A CN 201510150714A CN 104843976 A CN104843976 A CN 104843976A
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- 239000011521 glass Substances 0.000 title claims abstract description 114
- 238000005452 bending Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 20
- 238000000465 moulding Methods 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 239000006096 absorbing agent Substances 0.000 claims description 3
- 239000002419 bulk glass Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 238000007688 edging Methods 0.000 description 5
- 238000013003 hot bending Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 241001300078 Vitrea Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
Abstract
The invention discloses a 3D curved ultrathin glass bending and forming device and a manufacturing method. The device comprises a rotor disc, concave dies, a convex die, a cylinder, a glass transfer mechanism, a tunnel furnace, a vacuum system and an electric control operating system, and a plurality of concave dies are arranged on the rotor disc. By adopting the device, the concave dies and the convex die are quickly heated in different stages; the ultrathin glass is sequentially placed on the concave dies of the rotor disc and is subjected to preheating; when the ultrathin glass rotates and reaches the corresponding work station on the convex die, the convex die is pressed, and a far infrared lamp tube is utilized to quickly heat to the glass softening point; in addition, the ultrathin glass on the concave dies is sucked and the convex die is pressurized by virtue of the vacuum system, so that the ultrathin glass is bended; the ultrathin glass is transferred to the tunnel furnace to be cooled by virtue of the glass transfer mechanism, so that the 3D curved ultrathin glass can be manufactured.
Description
Technical field
The present invention relates to a kind of 3D curved surface ultra-thin glass bend molding apparatus and manufacture method, particularly a kind of bend molding apparatus of the 3D curved surface ultra-thin glass for camber display screen protective membrane and batch fabrication method.
Background technology
Recently, camber display screen technology is increasingly mature and started to apply in display field, mobile phone display screen as apple, Samsung and LG has started to adopt camber display screen technology, the application of camber display screen technology, the degree of freedom of design of LED can be improved greatly, also be the trend of the display screen individualized developments such as following mobile phone, namely the apple Iphone6 mobile phone released recently as apple have employed four reclinate arc limit, edge, limit technology simultaneously.Therefore, for the protective membrane being applied to camber display screen also in the urgent need to a kind of technology to realize the bending of ultra-thin glass, to adapt to the demand of current and following camber display screen protective membrane.
If current glass curved major adopts thermal bending mode to realize, be generally put into metal die by after sheet glass cutting, edging, be then heated to softening temperature, shape on demand, free bend or press-bending form.But current patent of invention is mainly in windshield or condensor, as patent CN101720308A, CN1856451A, CN103402934A etc., all that the glass being greater than 1 mm for thickness bends, and the ultra-thin glass thickness being applied to screen protection is generally at 0.1-0.4 mm, shaped device, mould form, stress control, the parameters such as Temperature Field Control are very crucial in ultra-thin glass hot bending process, with traditional thick glass bending, there is larger difference, the bending apparatus of traditional thick glass and method are difficult to the hot bending requirement meeting ultra-thin glass, particularly, in hot bending process, glass adds the cracking that gentle cooling may cause ultra-thin glass, fracture, the optically mass defect such as distortion and bending deterioration in accuracy, the qualification rate of process of producing product is caused to reduce, increase cost simultaneously.Therefore; for the 3D curved surface ultra-thin glass brake forming technology for camber display screen protective membrane; need to be improved from device, hot-bending method on the basis of conventional art; and the practical application of bonded products, provide and realize the accurately bending of ultra-thin glass and the device and method being able to batch high efficiency manufacture.
Summary of the invention
The object of the present invention is to provide a kind of 3D curved surface ultra-thin glass bend molding apparatus and manufacture method that are applied to camber display screen protective membrane; the 3D curved surface that these apparatus and method can realize ultra-thin glass accurately bends, and the 3D curved surface ultra-thin glass processed has that visible light transmissivity is high, yield rate is high, surface cleaning and can the advantage that manufactures of industrial mass streamline.
In order to achieve the above object, the present invention is achieved in that
A kind of 3D curved surface ultra-thin glass bend molding apparatus, comprises rotating disk, die, punch, cylinder, glass transfer device, continuous tunnel furnace, vacuum system and electrical control operating system.
Described die is evenly located at the surrounding of rotating disk; Described punch is located at the corresponding top of the die of rotating disk station, and the top of punch arranges cylinder; Described rotating disk, glass transfer device are connected successively with continuous tunnel furnace; Described electrical control operating system is located at the side of device; Described vacuum system is located in the housing of shaped device.
Described 3D curved surface is that four limits of glass bend simultaneously, or any both sides on glass four limit or bending, or bulk glass is, and cambered surface bends.
Described ultra-thin glass, its thickness is 0.1-0.4 mm, and softening temperature is 500-800 DEG C.
Described rotating disk is made up of silica glass, in the housing of shaped device corresponding to rotating disk, arrange rotating mechanism; Described rotating disk is evenly provided with multiple dies that silica glass material makes, be provided with the far infrared rapid heating fluorescent tube of independent temperature control and the pipeline of vacuum suction or inflation in the below of each die, each die face is provided with some apertures.
The material of described punch is silica glass, and being provided with in punch can the far infrared rapid heating fluorescent tube of temperature control separately; Described punch is driven up and down by cylinder and pressurizes, and the scope of pressurization is 0.1-0.3 Pa.
Described glass transfer device is arranged between rotating disk and continuous tunnel furnace, and be made up of rotary electric machine, vacuum absorber and valve tube, valve tube is connected with the pipeline of vacuum suction below die or inflation.
Described continuous tunnel furnace arranges far infrared rapid heating fluorescent tube, and is divided into three heating regions controlled separately.
The heating temperature range of all far infrared rapid heating fluorescent tubes is 50-1000 DEG C, and rate of heating is 10-100 DEG C/min.
The present invention also provides a kind of manufacture method of 3D curved surface ultra-thin glass, specifically comprises the following steps:
1) automatically controlled by temperature controller, by heat-up rate rapid heating die and the punch stage by stage of 10-100 DEG C/min.
2) ultra-thin glass to be formed is positioned on the die of rotating disk successively, and unlocking turntable rotates.
3) when the die on rotating disk rotates to the station corresponding with punch, pressure punch, arrive after ultra-thin glass softening temperature until temperature, be evacuated down to-0.1-0.2 Pa, negative pressure is utilized to carry out premolding 5-10 second to ultra-thin glass, on punch, apply the pressure of 0.1-0.3 Pa subsequently and pressurize 3-8 is filled with air vacuum breaker after second, lift punch.
4) ultra-thin glass is transferred to continuous tunnel furnace by the mode utilizing glass transfer device to inhale sheet by vacuum, is cooled to less than 80 DEG C, realizes the 3D brake forming of ultra-thin glass by the speed of 5-30 DEG C/min.
Tool of the present invention has the following advantages and positively effect:
(1) adopt silica glass as the material of rotating disk die and punch, quartz is very little with the thermal expansion coefficient difference of glass on the one hand, and smooth surface is smooth, significantly can reduce the stress of glass bending process, effectively prevent upper/lower die from remaining Vitrea vestige, light transmission and the cleanliness factor of curved glass can be guaranteed; On the other hand, quartz material and far-infrared lamp duct ligation close, and can realize, to the rapid heating of mould, significantly improve production efficiency.
(2) employing rotating disc type material loading is shaping lowers the temperature with continuous tunnel furnace ladder, and in conjunction with the forming method that negative pressure of vacuum suction and punch exert a force, effectively improve the precision that 3D ultra-thin glass is bending, and can reduce or avoid bending, cracking in process of cooling, cracked etc. generation.
(3) before placing ultra-thin glass to be formed, automatically controlled by temperature controller, by heat-up rate rapid heating die and the punch stage by stage of 10-100 DEG C/min, the temperature of die and punch is raised rapidly, shorten the heat-up time of ultra-thin glass, save the working hour, enhance productivity.
(4) the 3D curved surface processed is that four limits of glass bend simultaneously; or any both sides on glass four limit or while bending; or bulk glass is, and cambered surface bends; the glass processed has that visible light transmissivity is high, yield rate is high, surface cleaning and can the advantage that manufactures of industrial mass streamline, is particularly suitable for preparing the screen toughened glass protective membrane of various camber display screen as consumption electronic products such as mobile phone, wearable device, panel computers.
Accompanying drawing explanation
Fig. 1: the bend molding apparatus schematic diagram of a kind of 3D curved surface of the present invention ultra-thin glass;
Fig. 2: vacuum suck apparatus vacuum pad structural representation in glass transfer device.
Accompanying drawing identifies:
1-rotating disk, 2-die, 3-punch, 4-cylinder, 5-glass transfer device, 6-ultra-thin glass, 7-continuous tunnel furnace, 8-vacuum system, 9-electrical control operating system, 10-sucker, 11-valve tube.
Embodiment
In order to understand the present invention better, below in conjunction with drawings and Examples, the present invention is described further.
embodiment 1
The invention provides a kind of 3D curved surface ultra-thin glass bend molding apparatus as shown in Figure 1, comprise rotating disk 1, die 2, punch 3, cylinder 4, glass transfer device 5, continuous tunnel furnace 7, vacuum system 8 and electrical control operating system 9.
Described die 2 is evenly located at the surrounding of rotating disk 1; Described punch 3 is located at the corresponding top of the die 2 of rotating disk 1 station, and the top of punch 3 arranges cylinder 4; Described rotating disk 1, glass transfer device 5 are connected successively with continuous tunnel furnace 7; Described electrical control operating system 9 is located at the side of device; Described vacuum system 8 is located in the housing of shaped device.
Described rotating disk 1 is made up of silica glass, in the housing of the shaped device of rotating disk 1 correspondence, arrange rotating mechanism; Described rotating disk 1 is evenly provided with 6 dies 2 that silica glass material makes, be provided with the far infrared rapid heating fluorescent tube of independent temperature control and the pipeline of vacuum suction or inflation in the below of each die 2, each die 2 is provided with some apertures.
The material of described punch 3 is silica glass, and being provided with in punch 3 can the far infrared rapid heating fluorescent tube of temperature control separately; Described punch 3 is driven by cylinder about 4 and pressurizes, and the scope of pressurization is 0.1-0.3 Pa.
Described glass transfer device 5 arranges between rotating disk 1 and continuous tunnel furnace 7, is made up of rotary electric machine, vacuum absorber and valve tube 11, and valve tube 11 is connected with the pipeline of vacuum suction below die 2 or inflation.
Described continuous tunnel furnace 7 arranges far infrared rapid heating fluorescent tube, and is divided into three heating regions controlled separately.
The heating temperature range of above-mentioned all far infrared rapid heating fluorescent tubes is 50-1000 DEG C, and rate of heating is 10-100 DEG C/min.
embodiment 2
Based on the device of embodiment 1, a kind of manufacture method of 3D curved surface ultra-thin glass is as follows:
(1) automatically controlled by temperature controller, die 2 is raised to 450 DEG C by the heat-up rate of 30 DEG C/min, then is raised to 650 DEG C by the heat-up rate of 50 DEG C/min, and punch 3 is raised to 650 DEG C by the heat-up rate of 50 DEG C/min.
(2) be that the ultra-thin glass 6 of 0.3 mm cuts into the size that length and width are 154.6 × 74.8 mm by thickness, and through numerically-controlled machine edging and chamfering, then successively ultra-thin glass 6 is positioned over inside 2.6 mm in four limits to bend on the die 2 of 3.2 °, and unlocking turntable 1 rotates clockwise.
(3) when the die 2 on rotating disk 1 rotates to the station corresponding with punch 3, pressure punch 3, arrive after ultra-thin glass softening temperature 650 DEG C until temperature, be evacuated down to-0.15 Pa, negative pressure is utilized to carry out premolding 10 seconds to ultra-thin glass 6, on punch 3, apply the pressure of 0.2 Pa subsequently and pressurize was filled with air vacuum breaker after 5 seconds, lift punch 3.
(4) ultra-thin glass 6 is transferred to continuous tunnel furnace 7 by the mode utilizing glass transfer device 5 to inhale sheet by vacuum, is cooled to 70 DEG C, realizes the 3D brake forming of ultra-thin glass 6 by the speed of 30 DEG C/min.
embodiment 3
Based on the device of embodiment 1, a kind of manufacture method of 3D curved surface ultra-thin glass is as follows:
(1) automatically controlled by temperature controller, die 2 is raised to 500 DEG C by the heat-up rate of 10 DEG C/min, then is raised to 680 DEG C by the heat-up rate of 100 DEG C/min, and punch 3 is raised to 680 DEG C by the heat-up rate of 100 DEG C/min.
(2) be that the ultra-thin glass 6 of 0.2 mm cuts into the size that length and width are 154.6 × 74.8 mm by thickness, and through numerically-controlled machine edging and chamfering, then successively ultra-thin glass 6 is positioned over two inside 2.6 mm in long limit to bend on the die 2 of 5 °, and unlocking turntable 1 rotates clockwise.
(3) when the die 2 on rotating disk 1 rotates to the station corresponding with punch 3, pressure punch 3, arrive after ultra-thin glass softening temperature 680 DEG C until temperature, be evacuated down to-0.1 Pa, negative pressure is utilized to carry out premolding 8 seconds to ultra-thin glass 6, on punch 3, apply the pressure of 0.15 Pa subsequently and pressurize was filled with air vacuum breaker after 3 seconds, lift punch 3.
(4) ultra-thin glass 6 is transferred to continuous tunnel furnace 7 by the mode utilizing glass transfer device 5 to inhale sheet by vacuum, is cooled to 60 DEG C, realizes the 3D brake forming of ultra-thin glass 6 by the speed of 50 DEG C/min.
embodiment 4
Based on the device of embodiment 1, a kind of manufacture method of 3D curved surface ultra-thin glass is as follows:
(1) automatically controlled by temperature controller, die 2 is raised to 400 DEG C by the heat-up rate of 40 DEG C/min, then is raised to 500 DEG C by the heat-up rate of 60 DEG C/min, and punch 3 is raised to 500 DEG C by the heat-up rate of 40 DEG C/min.
(2) be that the ultra-thin glass 6 of 0.1 mm cuts into the size that length and width are 135.2 × 135.2 mm by thickness, and through numerically-controlled machine edging and chamfering, then successively ultra-thin glass 6 is positioned on the die 2 by short side direction integrally bending 25 °, and unlocking turntable 1 rotates clockwise.
(3) when the die 2 on rotating disk 1 rotates to the station corresponding with punch 3, pressure punch 3, arrive after ultra-thin glass softening temperature 500 DEG C until temperature, be evacuated down to-0.1 Pa, negative pressure is utilized to carry out premolding 5 seconds to ultra-thin glass 6, on punch 3, apply the pressure of 0.1 Pa subsequently and pressurize was filled with air vacuum breaker after 6 seconds, lift punch 3.
(4) ultra-thin glass 6 is transferred to continuous tunnel furnace 7 by the mode utilizing glass transfer device 5 to inhale sheet by vacuum, is cooled to 50 DEG C, realizes the 3D brake forming of ultra-thin glass 6 by the speed of 10 DEG C/min.
embodiment 5
Based on the device of embodiment 1, a kind of manufacture method of 3D curved surface ultra-thin glass is as follows:
(1) automatically controlled by temperature controller, die 2 is raised to 500 DEG C by the heat-up rate of 100 DEG C/min, then is raised to 800 DEG C by the heat-up rate of 50 DEG C/min, and punch 3 is raised to 800 DEG C by the heat-up rate of 100 DEG C/min.
(2) be that the ultra-thin glass 6 of 0.4 mm cuts into the size that length and width are 154.6 × 74.8 mm by thickness, and through numerically-controlled machine edging, punching and chamfering, then successively ultra-thin glass 6 is positioned over inside 2.6 mm in four limits to bend on the die 2 of 3.2 °, and unlocking turntable 1 rotates clockwise.
(3) when the die 2 on rotating disk 1 rotates to the station corresponding with punch 3, pressure punch 3, arrive after ultra-thin glass softening temperature 800 DEG C until temperature, be evacuated down to-0.2 Pa, negative pressure is utilized to carry out premolding 10 seconds to ultra-thin glass 6, on punch 3, apply the pressure of 0.3 Pa subsequently and pressurize was filled with air vacuum breaker after 8 seconds, lift punch 3.
(4) ultra-thin glass 6 is transferred to continuous tunnel furnace 7 by the mode utilizing glass transfer device 5 to inhale sheet by vacuum, is cooled to 40 DEG C, realizes the 3D brake forming of ultra-thin glass 6 by the speed of 50 DEG C/min.
Above-described embodiment is intended to illustrate thinking of the present invention.The enforcement of the present invention, is not limited to the mode disclosed in above embodiment, allly relates to thinking based on above-mentioned, carries out simply deducing and replacing, and the concrete 3D curved surface ultra-thin glass obtained, all belongs to enforcement of the present invention.
Claims (9)
1. a 3D curved surface ultra-thin glass bend molding apparatus, is characterized in that: arrange and comprise rotating disk (1), die (2), punch (3), cylinder (4), glass transfer device (5), continuous tunnel furnace (7), vacuum system (8) and electrical control operating system (9); Described die (2) is evenly located at the surrounding of rotating disk (1); Described punch (3) is located at the corresponding top of the die (2) of rotating disk (1) station, and the top of punch (3) arranges cylinder (4); Described rotating disk (1), glass transfer device (5) are connected successively with continuous tunnel furnace (7); Described electrical control operating system (9) is located at the side of device; Described vacuum system (8) is located in the housing of shaped device.
2. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, is characterized in that: described 3D curved surface is that four limits of glass bend simultaneously, or any both sides on glass four limit or bending, or bulk glass is, and cambered surface bends.
3. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, it is characterized in that: described ultra-thin glass, its thickness is 0.1-0.4 mm, and softening temperature is 500-800 DEG C.
4. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, is characterized in that: described rotating disk (1) is made up of silica glass, in the housing of the shaped device of rotating disk (1) correspondence, arrange rotating mechanism; Described rotating disk (1) is evenly provided with multiple dies (2) that silica glass material makes, be provided with the far infrared rapid heating fluorescent tube of independent temperature control and the pipeline of vacuum suction or inflation in the below of each die (2), each die (2) face is provided with some apertures.
5. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, is characterized in that: the material of described punch (3) is silica glass, and being provided with in punch (3) can the far infrared rapid heating fluorescent tube of temperature control separately; Described punch (3) is driven up and down by cylinder (4) and is pressurizeed, and the scope of pressurization is 0.1-0.3 Pa.
6. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, it is characterized in that: described glass transfer device (5) arranges and is positioned between rotating disk (1) and continuous tunnel furnace (7), be made up of rotary electric machine, vacuum absorber and valve tube (11), valve tube (11) is connected with the pipeline of die (2) below vacuum suction or inflation.
7. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, is characterized in that: described continuous tunnel furnace (7) arranges far infrared rapid heating fluorescent tube, and is divided into three heating regions controlled separately.
8. a kind of 3D curved surface ultra-thin glass bend molding apparatus according to claim 1, is characterized in that: the heating temperature range of above-mentioned all far infrared rapid heating fluorescent tubes is 50-1000 DEG C, and rate of heating is 10-100 DEG C/min.
9. the manufacture method of a kind of 3D curved surface ultra-thin glass according to claim 1, is characterized in that, comprise the following steps:
1) automatically controlled by temperature controller, by heat-up rate rapid heating die (2) and the punch (3) stage by stage of 10-100 DEG C/min;
2) ultra-thin glass (6) to be formed is positioned on the die (2) of rotating disk (1) successively, and unlocking turntable (1) rotates;
3) when the die (2) on rotating disk (1) rotates to the station corresponding with punch (3), pressure punch (3), arrive after ultra-thin glass softening temperature until temperature, be evacuated down to-0.1-0.2 Pa, negative pressure is utilized to carry out premolding 5-10 second to ultra-thin glass (6), apply the pressure of 0.1-0.3 Pa and pressurize 3-8 is filled with air vacuum breaker after second punch (3) is upper subsequently, lift punch (3);
4) ultra-thin glass (6) is transferred to continuous tunnel furnace (7) by the mode utilizing glass transfer device (5) to inhale sheet by vacuum, is cooled to less than 80 DEG C, realizes the 3D brake forming of ultra-thin glass (6) by the speed of 5-30 DEG C/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510150714.5A CN104843976B (en) | 2015-04-01 | 2015-04-01 | A kind of 3D curved surfaces ultra-thin glass bend molding apparatus and manufacture method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510150714.5A CN104843976B (en) | 2015-04-01 | 2015-04-01 | A kind of 3D curved surfaces ultra-thin glass bend molding apparatus and manufacture method |
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| CN104843976A true CN104843976A (en) | 2015-08-19 |
| CN104843976B CN104843976B (en) | 2018-02-27 |
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