CN104698004A - Intelligent appearance quality detector and operation method thereof - Google Patents
Intelligent appearance quality detector and operation method thereof Download PDFInfo
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- CN104698004A CN104698004A CN201510062762.9A CN201510062762A CN104698004A CN 104698004 A CN104698004 A CN 104698004A CN 201510062762 A CN201510062762 A CN 201510062762A CN 104698004 A CN104698004 A CN 104698004A
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Abstract
The invention discloses an intelligent appearance quality detector and an operation method thereof. The intelligent appearance quality detector comprises an infrared ray shooting machine, a controller, a conveying table and a recorder, wherein the infrared ray shooting machine is arranged above the conveying table; the controller is arranged below the conveying table; the infrared ray shooting machine is connected with the controller; the controller is composed of a single chip microcomputer processor and a sorter; the single chip microcomputer processor is composed of an input end, a memory, a central processor, a comparison unit and an output end. According to the intelligent appearance quality detector, the infrared ray shooting machine shoots a product at 360 degrees in an angle turning mode; then the comparison unit in the single chip microcomputer processor is used for processing the product data; then the sorter is used for sorting the quality of a product, so that the automatic quality detection is realized, the quality inspection efficiency of enterprises is improved effectively, and the production capacity of enterprises is improved; meanwhile, the intelligent appearance quality detector can be used for well solving the defects of manual quality inspection.
Description
Technical field
The present invention relates to a kind of detection field, specifically a kind of intelligent appearance quality detection instrument for outward appearance detection and method of work thereof.
Background technology
Quality inspection is a kind of important elements in quality system, even if in modern management, quality inspection also plays a very important role.The activity in production of enterprise is the complex process that about one operation is closely connected.The formation of product quality is due to the impact by subjective and objective factors such as personnel, machine, material, method, environment, and product quality generation fluctuation is inevitable, and therefore at links and each procedure of production run, all must carry out quality inspection.
Quality inspection is necessary in production run and normal operation, and enterprise-quality inspection is the important means of the internal outer quality assurance of enterprise, is one of quality system in enterprise key element, mainly plays the effect of following 4 aspects.
1, role of evaluation, enterprise-quality inspection is tested according to regulations and technical standard, and by testing result and Comparison of standards, makes the judgement of acceptance or rejection, or product quality level is evaluated, with Instructing manufacture, commodity exchange and enterprise economic activity.
2, the effect of checking on, reviewer passes through starting material, half-finished inspection, discriminating, sorting, rejecting unacceptable product, and determines whether this product receives clearance, strictly holds the gate of the quality monitoring of each link, accomplishes: underproof product does not dispatch from the factory, sells; Personation, low-quality goods do not come into the market to sell.Simultaneously through inspection, signing and issuing work certificate to certified products, is also a kind of quality assurance of internally (starting material and semi-manufacture) and external (finished product).
3, prevention effect, by incoming test, first item inspection, touring inspection and pick test, finds early and gets rid of unacceptable product in starting material, outsourcing piece, cooperation part, semi-manufacture, to prevent unacceptable product to flow into next procedure, results in greater loss.Meanwhile, by quality inspection in production run, grasp penetration quality dynamic, for quality control provides foundation, Timeliness coverage quality problems, to prevent and to reduce the generation of unacceptable product, prevent the quality accident that the large quantities of products are scrapped.
4, information feed back effect, by quality inspection, gather data, find that non-compliant quality problems and quality in site fluctuate situation, make a record in time, carry out adding up, analysis and inspection notify company manager at once, feed back to the functional departments such as production, technique, design, to take corresponding measure, improve product quality.
But at present in each large enterprises, great majority are all by setting up quality testing department, manually carried out the quality testing of product by personnel, the material resources of a large amount of manpower so not only expended, simultaneously can not be real complete problematic product complete inspection not out.
Summary of the invention
Goal of the invention: the object of the invention is to solve the deficiencies in the prior art, provides a kind of intelligent appearance quality detection instrument and method of work thereof.
Technical scheme: in order to realize above object, the intelligent appearance quality detection instrument of one of the present invention, comprise: infrared ray device for shooting, controller, Transport Desk and register, described infrared ray device for shooting is located at the top of Transport Desk, the below of Transport Desk is located at by described controller, described infrared ray device for shooting is connected with controller, and described controller is made up of processor of single chip computer and sorter; Described processor of single chip computer is made up of input end, storer, central processing unit, contrast unit and output terminal, described input end, storer, contrast unit are all connected with central processing unit with output terminal, described input end is located at infrared ray device for shooting and is connected with memory input, the two ends of described contrast unit are connected with the output terminal of storer and the input end of output terminal respectively, and the output terminal of described output terminal is connected with sorter and register.The intelligent appearance quality detection instrument of one of the present invention, by infrared ray device for shooting, 360 degree of shootings are carried out to product, then by the contrast unit in single-chip microcomputer process, data relevant with specification product for the data of shooting are contrasted, distinguish underproof product, and be transported to defective district by sorter on underproof product sorting to defective Transport Desk, allow it realize Aulomatizeted Detect completely, improve the production efficiency of enterprise's quality inspection efficiency and enterprise.Meanwhile, in the process run, not only ensure that the accuracy of detection, decrease the input of enterprise to quality inspection simultaneously.
Infrared ray device for shooting of the present invention is 360 degree of corner shootings, can accurately product details be taken out, improve the accuracy that it detects.
Transport Desk of the present invention is in " people " font, described infrared ray device for shooting is located at the top of the cross section of " people " font, the below of " people " font cross section is located at by described sorter, realizes separately depositing of specification product and substandard product, and then effectively raises the efficiency of work.
Processor of single chip computer of the present invention adopts programmable single chip computer, it can be allowed according to the feature of enterprise self product, write the correlation parameter of specification product, thus expands its scope used.
The intelligent appearance quality detection instrument of one of the present invention and method of work thereof, described specific works method is as follows:
(A), first when product is located on Transport Desk, infrared ray device for shooting carries out 360 degree of corner shootings to this product;
(B), after infrared ray device for shooting has been taken, can send the data of shooting to storer by input end immediately, now storer will store data and send contrast unit to;
(C) after contrast unit receives the contrast order that central processing unit assigns, the photographed data of this product and the related data of specification product are contrasted;
(D), in Data Comparison process, if data are not abnormal, so this product can pass through Transport Desk normally; One when there are abnormal data in comparison process, central processing unit will at once order sorter this product sorting to underproof Transport Desk side, by Transport Desk, substandard product is transported to defective region;
(E) last central processing unit will send register to the detection data of product and carries out filing by order output terminal.
Beneficial effect: the intelligent appearance quality detection instrument of one of the present invention and method of work thereof, have the following advantages:
The intelligent appearance quality detection instrument of one of the present invention and method of work thereof, by infrared ray device for shooting, 360 degree of corner shootings are carried out to product, then processed by the data of contrast unit to product in processor of single chip computer, recycling sorter carries out the sorting of certified products and unacceptable product to the product after processor of single chip computer process, thus achieve the quality testing of intellectuality, robotization, effectively can improve the efficiency of enterprise's quality inspection, and then effectively shorten the production time of whole product, improve the productive capacity of enterprise.Meanwhile, this intelligent appearance quality detection instrument, well solves the drawback existing for artificial quality inspection, thus ensure that the quality of Product checking, and then also improves the competitive power of product in market to a certain extent.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the electrical connection schematic diagram in the present invention.
In figure: infrared ray device for shooting-1, controller-2, Transport Desk-3, processor of single chip computer-4, sorter-5,
Processor of single chip computer 4 comprises: by input end-41, storer-42, central processing unit-43, contrast list
Unit-44, output terminal-45.
Embodiment
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims limited range.
Embodiment
One intelligence appearance quality detection instrument as depicted in figs. 1 and 2 and method of work thereof, comprise: infrared ray device for shooting 1, controller 2, Transport Desk 3 and register, described controller 2 is made up of processor of single chip computer 4 and sorter 5, and described processor of single chip computer 4 is made up of input end 41, storer 42, central processing unit 43, contrast unit 44 and output terminal 45.
The relation of above-mentioned each parts is as follows:
Described infrared ray device for shooting 1 is 360 degree of corner shootings, it is located at the top of Transport Desk, the below of Transport Desk 3 is located at by described controller 2, described infrared ray device for shooting 1 is connected with controller 2, described processor of single chip computer 4 adopts programmable single chip computer, described processor of single chip computer 4 is by input end 41, storer 42, central processing unit 43, contrast unit 44 and output terminal 45 are formed, described input end 41, storer 42, contrast unit 44 is all connected with central processing unit 43 with output terminal 45, described input end 41 is located at infrared ray device for shooting 1 and is connected with storer 42 input end, the two ends of described contrast unit 44 are connected with the output terminal of storer 43 and the input end of output terminal 45 respectively, the output terminal of described output terminal 45 is connected with sorter 5 and register.
Transport Desk 3 described in the present embodiment is in " people " font, and described infrared ray device for shooting 1 is located at the top of the cross section of " people " font, and the below of " people " font cross section is located at by described sorter 5.
A kind of intelligent appearance quality detection instrument and method of work thereof in the present embodiment, described specific works method is as follows:
(A), first when product is located on Transport Desk 3, infrared ray device for shooting 1 carries out 360 degree of corner shootings to this product;
(B), after infrared ray device for shooting 1 has been taken, can send the data of shooting to storer 42 immediately by input end 41, now storer 42 will store data and send contrast unit 44 to;
(C) after contrast unit 44 receives the contrast order that central processing unit 43 assigns, the photographed data of this product and the related data of specification product are contrasted;
(D), in Data Comparison process, if data are not abnormal, so this product can pass through Transport Desk 3 normally; One when there are abnormal data in comparison process, central processing unit 43 will at once order sorter 5 this product sorting to underproof Transport Desk side, by Transport Desk 3, substandard product is transported to defective region;
(E) last central processing unit 43 will send register to the detection data of product and carries out filing by order output terminal 45.
Claims (5)
1. an intelligent appearance quality detection instrument, it is characterized in that: comprising: infrared ray device for shooting (1), controller (2), Transport Desk (3) and register, described infrared ray device for shooting (1) is located at the top of Transport Desk, the below of Transport Desk (3) is located at by described controller (2), described infrared ray device for shooting (1) is connected with controller (2), and described controller (2) is made up of processor of single chip computer (4) and sorter (5);
Described processor of single chip computer (4) is by input end (41), storer (42), central processing unit (43), contrast unit (44) and output terminal (45) are formed, described input end (41), storer (42), contrast unit (44) is all connected with central processing unit (43) with output terminal (45), described input end (41) is located at infrared ray device for shooting (1) and is connected with storer (42) input end, the two ends of described contrast unit (44) are connected with the output terminal of storer (42) and the input end of output terminal (45) respectively, the output terminal of described output terminal (45) is connected with sorter (5) and register.
2. the intelligent appearance quality detection instrument of one according to claim 1, is characterized in that: described infrared ray device for shooting (1) is 360 degree of corner shootings.
3. the intelligent appearance quality detection instrument of one according to claim 1, it is characterized in that: described Transport Desk (3) is in " people " font, described infrared ray device for shooting (1) is located at the top of the cross section of " people " font, and the below of " people " font cross section is located at by described sorter (5).
4. the intelligent appearance quality detection instrument of one according to claim 1, is characterized in that: described processor of single chip computer (4) adopts programmable single chip computer.
5. intelligent appearance quality detection instrument and a method of work thereof, is characterized in that, described specific works method is as follows:
(A), first when product is located on Transport Desk (3), infrared ray device for shooting (1) carries out 360 degree of corners shootings to this product;
(B), after infrared ray device for shooting (1) has been taken, can send the data of shooting to storer (42) immediately by input end (41), now storer (42) will store data and send contrast unit (44) to;
(C) after contrast unit (44) receives the contrast order that central processing unit (43) assigns, the photographed data of this product and the related data of specification product are contrasted;
(D), in Data Comparison process, if data are not abnormal, so this product can pass through Transport Desk (3) normally; One when there are abnormal data in comparison process, central processing unit (43) will at once order sorter (5) this product sorting to underproof Transport Desk side, by Transport Desk (3), substandard product is transported to defective region;
(E) last central processing unit (43) will send register to the detection data of product and carries out filing by order output terminal (45).
Priority Applications (1)
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| CN201510062762.9A CN104698004A (en) | 2015-02-06 | 2015-02-06 | Intelligent appearance quality detector and operation method thereof |
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| CN201510062762.9A CN104698004A (en) | 2015-02-06 | 2015-02-06 | Intelligent appearance quality detector and operation method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105548206A (en) * | 2016-01-27 | 2016-05-04 | 安徽宝昱电子科技有限公司 | Auxiliary device in plastic product inspection |
| CN106586131A (en) * | 2016-11-23 | 2017-04-26 | 河池学院 | Fruit packaging assembly line quality-inspection robot |
| CN106697435A (en) * | 2016-11-23 | 2017-05-24 | 河池学院 | Quality inspection robot for carton production line |
| CN108745942A (en) * | 2018-04-27 | 2018-11-06 | 成都西纬科技有限公司 | A kind of detection method and device for product appearance |
| CN109632810A (en) * | 2019-01-03 | 2019-04-16 | 京东方科技集团股份有限公司 | Display panel crack detecting method and system |
| CN112387623A (en) * | 2020-11-26 | 2021-02-23 | 沈阳海关技术中心 | Infrared food safety inspection equipment |
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| CN109632810A (en) * | 2019-01-03 | 2019-04-16 | 京东方科技集团股份有限公司 | Display panel crack detecting method and system |
| CN112387623A (en) * | 2020-11-26 | 2021-02-23 | 沈阳海关技术中心 | Infrared food safety inspection equipment |
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Address after: 215400, Beijing East Road, Taicang, Jiangsu Development Zone, No. 88, B Applicant after: Suzhou Tian Jianheng electronic information technologies company limited Address before: 215400, Beijing East Road, Taicang, Jiangsu Development Zone, No. 88, B Applicant before: Granary Tian Heng Electronic Science and Technology Co., Ltd. |
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