CN104593995B - Washing machine hits barrel detection control apparatus and method - Google Patents

Washing machine hits barrel detection control apparatus and method Download PDF

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Publication number
CN104593995B
CN104593995B CN201310533156.1A CN201310533156A CN104593995B CN 104593995 B CN104593995 B CN 104593995B CN 201310533156 A CN201310533156 A CN 201310533156A CN 104593995 B CN104593995 B CN 104593995B
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controller
interior bucket
bucket
washing machine
acceleration
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CN104593995A (en
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吕佩师
高秋英
徐杰
方大丰
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Hefei Haier Washer Co., Ltd.
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HEFEI HAIER WASHER CO Ltd
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    • D06F37/203
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/42Safety arrangements, e.g. for stopping rotation of the receptacle upon opening of the casing door
    • D06F2202/12
    • D06F2204/06

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Control Of Washing Machine And Dryer (AREA)

Abstract

The invention discloses a kind of washing machines to hit barrel detection control apparatus and method, and detection device includes:Be arranged in casing of washing machine to detect interior bucket rotation when radial acceleration acc acceleration transducer, and to detect the speed probe of interior bucket rotating speed rpm, the acceleration transducer and speed probe are connected with controller, the controller obtains the eccentricity value Dt of interior bucket rotation according to following formula, Dt=acc*M/rpm^2, wherein M is preset proportionality constant, and when Dt is more than preset value D0, bucket is hit in controller judgement.As long as interior bucket rotation shifts, detection device will detect and be calculated by controller the offset of interior bucket, compare the maximum allowable offset of setting, judge whether that bucket can be hit, it shifts and causes to hit bucket the case where can't detect there is no staving, accuracy is high.

Description

Washing machine hits barrel detection control apparatus and method
Technical field
The present invention relates to washing machine fields more particularly to a kind of washing machine to hit barrel detection control apparatus and method.
Background technology
When laundry machine dehydration or rinsing, because load is unevenly distributed within the inner barrel, the centre-of gravity shift of interior bucket is caused, when dehydration Interior bucket rotation is unstable, left-right and front-back and will produce offset up and down, if offset, which crosses conference, leads to outer barrel and casing of washing machine It collides, that is, hits bucket.It when hitting barrel, can cause clothes dewatering that can not be normally carried out, waste time and the energy.Cause This, needs to detect the generation for hitting bucket in time, to take countermeasure.
A barrel method is hit in existing detection is:Safety switch is added on the one of angle of disk seat on washing machine, when interior bucket is revolved When transduction causes outer barrel to generate offset, safety switch can be touched, the action of safety switch stress connects circuit, to judge that bucket is hit Babinet occurs, and alarms.
The above-mentioned prior art can effectively detect the generation for hitting bucket although detection method is simple.But it determines when to hit Bucket occurs, the sensitivity for depending on switch and the position set by it.The method is only in outer entire body offset collisions to safety open Can just judge when pass, if outer barrel offset is touched and cannot be judged less than safety switch, or even will appear hit bucket and touch less than The phenomenon that safety switch.
In view of the above problems, there is an urgent need for a kind of new washing machines to hit barrel detection control apparatus and method, provide than existing skill Art preferably detects control effect.
Invention content
The purpose of the present invention is to provide a kind of washing machines to hit a barrel detection control apparatus, and detection device can detect interior bucket Acceleration signal when rotation and rotating speed, and the offset distance of interior bucket is calculated, by comparing the maximum allowable offset of setting, To judge whether to hit bucket, accuracy height.
It is another object of the present invention to provide a kind of washing machines to hit bucket detection control method, detection method application In apparatus above, it can preferably detect whether to hit bucket.
For this purpose, the present invention uses following technical scheme:
A kind of washing machine hits a barrel detection control apparatus, and detection device includes being arranged in casing of washing machine detecting The acceleration transducer of radial acceleration acc when washing machine inner tub rotates, further includes the rotating speed for detecting interior bucket rotating speed rpm Sensor, the acceleration transducer and speed probe are connected with controller, and the controller is obtained according to following formula Eccentricity value Dt, the Dt=acc*M/rpm^2 of interior bucket rotation, wherein M is preset proportionality constant, when Dt is more than preset value D0, control Bucket is hit in device judgement processed.
Preferably, the acceleration transducer is for detecting X-axis in positive coordinate system, Y-axis, three directions of Z axis it is arbitrary Radial acceleration when the interior bucket rotation in one direction, any two direction or three directions.
Preferably, the value of the proportionality constant M is calculated by the following formula to obtain, M=(3600*g)/(S*4* π ^2), Wherein g is acceleration of gravity, and S is the sensitivity of acceleration transducer.
Preferably, its control device includes the motor and warning device being connected with the controller, motor is used for band Dynamic interior bucket rotation, when controller judgement is hit barrel, control warning device sends out alarm signal, and controls motor and reduce turn Speed, until Dt is less than or equal to the preset value D0.
Preferably, the acceleration transducer is set on sunpender, interior bucket or motor.
A kind of washing machine hits bucket detection control method, and detection process includes step:
The radial acceleration acc in some direction when S10, acceleration transducer detection washing machine inner tub rotation, and should Radial acceleration acc passes to controller;
The rotating speed rpm of S20, speed probe detection interior bucket, and the rotating speed rpm of interior bucket is passed into controller;
S30, the controller calculate eccentricity value Dt, the Dt=acc*M/rpm^2, wherein M of interior bucket rotation according to following formula For preset proportionality constant, when Dt is more than preset value D0, bucket is hit in controller judgement.
Preferably, in step slo,
Acceleration transducer detects X-axis in positive coordinate system, Y-axis, any one direction in three directions of Z axis, any two The radial acceleration when rotation of the interior bucket in direction or three directions.
Preferably, in step s 30,
It is calculated by the following formula to obtain the value of proportionality constant M, M=(3600*g)/(S*4* π ^2), wherein g adds for gravity Speed, S are the sensitivity of acceleration transducer.
Preferably, control process includes the following steps:
S40, when controller judgement is hit barrel, controller controls warning device and sends out alarm signal, and controls motor Rotating speed is reduced, until Dt is less than or equal to the preset value D0.
Beneficial effects of the present invention are:A kind of washing machine of present invention offer hits barrel detection control apparatus and method, by adding Velocity sensor detects acceleration signal, detects interior bucket rotating speed rpm by speed probe, interior bucket is calculated by controller Offset compares the maximum allowable offset of setting, to judge that interior bucket drives whether outer barrel can bump against babinet, is protected to play The purpose of shield.As long as interior bucket rotation shifts, acceleration transducer will detect acceleration signal, carry out at calculating Reason, the case where shifting and can't detect there is no staving, accuracy is high.
Description of the drawings
Fig. 1 is the hardware composed structure schematic diagram for the tub-impact detector that the specific embodiment of the invention provides;
Fig. 2 is the hardware composed structure schematic diagram for hitting barrel detection control apparatus that the specific embodiment of the invention provides;
Fig. 3 is the structural schematic diagram for the washing machine that the specific embodiment of the invention provides;
Fig. 4 is the flow chart for hitting barrel detection method that the specific embodiment of the invention provides;
Fig. 5 is the flow chart for hitting bucket detection control method that the specific embodiment of the invention provides.
Wherein:
1:Acceleration transducer;2:Speed probe;3:Controller;4:Motor;5:Interior bucket;6:Babinet;7:Warning device.
Specific implementation mode
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the hardware composed structure schematic diagram for the tub-impact detector that the specific embodiment of the invention provides.Such as Fig. 1 institutes Show, detection device includes the acceleration transducer 1 being arranged in casing of washing machine 6, to detect radial direction when interior bucket 5 rotates The unit of acceleration acc, acc are meter per second2, further include the speed probe 2 for detecting 5 rotating speed rpm of interior bucket, the unit of rpm For rev/min, the acceleration transducer 1 and speed probe 2 are connected with controller 3, and the controller 3 is according to following formula The unit for obtaining the eccentricity value Dt, Dt=acc*M/rpm^2, Dt of the rotation of interior bucket 5 is rice, and wherein M is preset proportionality constant, when When Dt is more than preset value D0, bucket is hit in the judgement of controller 3.
Due in washing machine structure, including interior bucket, outside, inner barrel and outer barrel forms staving to outer barrel, between inner barrel and outer barrel Relative position fix, outer barrel is deviated and is deviated after being laid particular stress on interior bucket, and inner barrel and outer barrel displacement can regard the same as 's.So the eccentricity value Dt that the interior bucket 5 that controller 3 is obtained according to formula rotates can also regard the eccentricity value of outer barrel as.Work as Dt When more than preset value D0, it that is to say that the eccentricity value of outer barrel is more than preset value, then bucket is hit in the judgement of controller 3.
Wherein, the value of proportionality constant M is according to the type, model and acceleration of gravity of used acceleration transducer 1 Deng determination.Using the acceleration transducer of different type and model, the value of the proportionality constant M is different.
Specifically, the device detects acceleration signal by acceleration transducer, detecting interior bucket by speed probe turns Fast rpm calculates the offset of interior bucket by controller, the maximum allowable offset of setting is compared, whether to judge outer barrel Babinet can be bumped against, to play the purpose of protection.
In this present embodiment, used acceleration transducer is preferably with U.S. new accelerometer, i.e. MXC6202XMP.With For lower MXC6202XMP, calculating process is described in detail.
It derives as follows:
Actual acceleration a=(acc/S) * g, wherein S is U.S. new accelerometer(MXC6202XMP)Sensitivity, value is big Small is 512;G=9.8 are acceleration of gravity.So actual acceleration a=(acc/512) * g.
w=2*π*f=2*π*(rpm/60)
Assuming that the offset of interior bucket is Dt, then have,
Dt=a/w^2=acc*g/S(2*π*(rpm/60))^2=(acc/rpm^2)*((3600*g)/(S*4*π^2))=M* (acc/rpm^2),
Wherein, M is as proportionality constant, and M=(3600*g)/(S*4* π ^2), wherein g are acceleration of gravity, and S is to accelerate Spend the sensitivity of sensor.
In this present embodiment, since the value size of the sensitivity S of MXC6202XMP is 512, so,
Dt=1.75* (acc/rpm^2),
So theoretically acc/rpm^2 be multiplied by 1.75 obtain be exactly interior bucket offset Dt(Unit:Rice).Interior bucket it is inclined Shifting amount Dt is also equal to the offset of outer barrel.
When normal dehydration or rinsing, the distance between outer barrel and babinet are in a certain range.Offset is generated when interior bucket rotates Afterwards, close situation when the distance between outer barrel and babinet will be remote when occurring, when the distance between outer barrel and babinet are more than preset value Afterwards, interior bucket rotation drives entire staving to hit babinet.Therefore the maximum allowable offset that interior bucket rotation can be set, when offset is small When maximum allowable offset, then judge to work well.Otherwise, then judge exception occur, i.e., there is a phenomenon where hit staving.
Setting:
When static, shortest distance D=0.020m of staving and babinet.
The offset of maximum allowable staving is set by actual experiment as 0.016m, i.e. preset value D0=0.016m.
At a time t,
If offset Dt≤D0, judges that the displacement of staving is acceptable, continue to run with;
If offset Dt > D0, judge that the displacement of staving is unacceptable, can cause tub-impact phenomenon.
Such as:
If the acc values that the t1 moment detects are that 57.15, rpm values are 100, the value that can calculate offset Dt is acc/rpm^2*1.75=57.14/(100*100)=0.01m, because of Dt<D0, so being judged as that offset is acceptable, after reforwarding Row.
If it is 100 that the acc values that the t2 moment detects, which are 102.86, rpm values,
The value for calculating offset Dt is acc/rpm^2*1.75=102.86/(100*100)=0.018m.
Because of Dt>D0, so being judged as that offset is unacceptable, then the device takes measures, and avoids staving from hitting babinet existing As occurring.
In this present embodiment, the acceleration transducer is not limited to select MXC6202XMP, can also be other dresses It sets, as long as being that by detection acceleration value.
In this present embodiment, the present apparatus can detect X-axis, Y-axis, any one direction in three directions of Z axis, any two The displacement in direction either three directions can be by setting any one direction, any two direction or three directions Displacement is as criterion.That is, the acceleration transducer 1 is for detecting X-axis in positive coordinate system, Y-axis, Z axis three Radial acceleration when the interior bucket rotation in any one direction in direction, any two direction or three directions.
Specifically, assuming that X-direction is left and right directions, Y-direction is front-rear direction, and Z-direction is upper and lower directions.Bucket shakes in space When dynamic, what these three directions were all offset, it is calculated according to radial acceleration, when any two of the interior bucket in three directions When the offset Dt in direction or three directions is unacceptable, then the device takes measures, and avoids tub-impact phenomenon.
Fig. 2 is the hardware composed structure schematic diagram for hitting barrel detection control apparatus that the specific embodiment of the invention provides;Fig. 3 It is the structural schematic diagram for the washing machine that the specific embodiment of the invention provides.As shown in Fig. 2, this kind of washing machine hits bucket detection control Device includes not only above-described washing machine tub-impact detector, further includes control device, the control device includes and control The motor 4 and warning device 7 that device 3 processed is connected, motor 4 is for driving interior bucket 5 to rotate, when the judgement of controller 3 is hit barrel, Control warning device 7 sends out alarm signal, and controls the reduction rotating speed of motor 5, until Dt is less than or equal to the preset value D0, to Avoid tub-impact phenomenon.
In this present embodiment, final purpose is that detection washing machine bias avoids tub-impact phenomenon, and acceleration transducer is examined The acceleration signal data of survey can finally calculate the offset of interior bucket 5 according to the practical conversion and processing for carrying out distinct methods Measure Dt.
In this present embodiment, preferably, the acceleration transducer 1 can be set on washing machine sunpender, Can be arranged on washing machine inner tub 5, or can also be arranged on motor for washer 4 and it is any may be implemented acceleration inspection The position of brake.
Fig. 4 is the flow chart for hitting barrel detection method that the specific embodiment of the invention provides.As shown in figure 4, detection process Including step:
The radial acceleration acc in some direction when S10, acceleration transducer detection washing machine inner tub rotation, and should Radial acceleration acc passes to controller.Wherein the unit of acc is meter per second2
S20, speed probe detection interior bucket the unit of rotating speed rpm, rpm be rev/min and to pass the rotating speed rpm of interior bucket Pass controller.
S30, the controller calculate eccentricity value Dt, the Dt=acc*M/rpm^2 of interior bucket rotation according to following formula, Dt's Unit is rice, and wherein M is preset proportionality constant, and when Dt is more than preset value D0, bucket is hit in controller judgement.
In this present embodiment, preferably, in step slo,
Acceleration transducer detects X-axis in positive coordinate system, Y-axis, any one direction in three directions of Z axis, any two The radial acceleration when rotation of the interior bucket in direction or three directions.
In this present embodiment, preferably, in step s 30,
It is calculated by the following formula to obtain the value of proportionality constant M, M=(3600*g)/(S*4* π ^2), wherein g adds for gravity Speed, S are the sensitivity of acceleration transducer.
Fig. 5 is the flow chart for hitting bucket detection control method that the specific embodiment of the invention provides.As shown in figure 5, this kind Bucket detection control method is hit to include the following steps:
The radial acceleration acc in some direction when S10, acceleration transducer detection washing machine inner tub rotation, and should Radial acceleration acc passes to controller.Wherein the unit of acc is meter per second2
S20, speed probe detection interior bucket the unit of rotating speed rpm, rpm be rev/min and to pass the rotating speed rpm of interior bucket Pass controller.
S30, the controller calculate eccentricity value Dt, the Dt=acc*M/rpm^2 of interior bucket rotation according to following formula, Dt's Unit is rice, and wherein M is preset proportionality constant.
S40, controller judge whether the eccentricity value Dt of interior bucket rotation is more than preset value D0, as the eccentricity value Dt of interior bucket rotation When more than preset value D0, then bucket is hit in controller judgement, executes step S50;Otherwise, S10 is returned to step.
S50, controller control warning device send out alarm signal, and control motor reduction rotating speed, until Dt is less than or equal to The preset value D0.
Above step S50 processes in order to control.First it is detected using detection method, when controller judgement is hit barrel, Then execute control process, i.e. step S50.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's Principle, and it cannot be construed to limiting the scope of the invention in any way.Based on the explanation herein, the technology of this field Personnel would not require any inventive effort the other specific implementation modes that can associate the present invention, these modes are fallen within Within protection scope of the present invention.

Claims (7)

1. a kind of washing machine hits a barrel detection control apparatus, it is characterised in that:Its detection device includes being arranged in casing of washing machine(6) It is interior detecting interior bucket(5)The acceleration transducer of radial acceleration acc when rotation(1), further include detecting interior bucket (5)The speed probe of rotating speed rpm(2), the acceleration transducer(1)And speed probe(2)And controller(3)Phase Even, the controller(3)Eccentricity value Dt, the Dt=acc*M/rpm^2 of interior bucket rotation are obtained according to following formula, wherein M is default Proportionality constant, when Dt is more than preset value D0, controller judgement hit bucket;
The value of the proportionality constant M is calculated by the following formula to obtain, and M=(3600*g)/(S * 4* π ^2), wherein g are gravity Acceleration, S are the sensitivity of acceleration transducer.
2. washing machine according to claim 1 hits a barrel detection control apparatus, which is characterized in that the acceleration transducer (1)For detecting X-axis in positive coordinate system, Y-axis, any one direction, any two direction or three sides in three directions of Z axis To interior bucket rotate when radial acceleration.
3. washing machine according to claim 1 hits a barrel detection control apparatus, it is characterised in that:Its control device includes and institute State controller(3)The motor being connected(4)And warning device(7), motor(4)For driving interior bucket to rotate, work as controller(3)Sentence It is disconnected when hitting barrel, control warning device(7)Alarm signal is sent out, and controls motor(4)Rotating speed is reduced, until Dt is less than or equal to The preset value D0.
4. washing machine according to claim 1 hits a barrel detection control apparatus, which is characterized in that the acceleration transducer (1)It is set on sunpender, interior bucket or motor.
5. a kind of washing machine hits bucket detection control method, which is characterized in that detection process includes step:
The radial acceleration acc in some direction when S10, acceleration transducer detection washing machine inner tub rotation, and by the radial direction Acceleration acc passes to controller;
The rotating speed rpm of S20, speed probe detection interior bucket, and the rotating speed rpm of interior bucket is passed into controller;
S30, the controller calculate eccentricity value Dt, the Dt=acc*M/rpm^2 of interior bucket rotation according to following formula, and wherein M is pre- If proportionality constant, when Dt is more than preset value D0, controller judgement hit bucket;
The value of the proportionality constant M is calculated by the following formula to obtain, and M=(3600*g)/(S * 4* π ^2), wherein g are gravity Acceleration, S are the sensitivity of acceleration transducer.
6. washing machine according to claim 5 hits bucket detection control method, which is characterized in that in step slo,
Acceleration transducer detects X-axis in positive coordinate system, Y-axis, any one direction, any two direction in three directions of Z axis Or three directions interior bucket rotation when radial acceleration.
7. washing machine according to claim 5 hits bucket detection control method, which is characterized in that control process includes following step Suddenly:
When controller judgement is hit barrel, controller control warning device sends out alarm signal, and controls motor reduction rotating speed, Until Dt is less than or equal to the preset value D0.
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