Equipment alarm intelligent management system and method
Technical field
The present invention relates to equipment management system, particularly a kind of equipment alarm intelligent management system and method.
Background technology
Existing equipment is all configured with alarm monitoring system mostly, once equipment sends alerting signal, can see what warning message which equipment sends in alarm monitoring system.But the relevant information of equipment cannot be automatically associated to by warning message, also cannot record the particular content to this alerting signal process, as: whether arrange people in time and remove checkout facility, equipment done to what process and result as how information.Because the use record of device-dependent message and equipment is in another set of management system, namely equipment management system.It is an organism that present equipment management system cannot be melted with equipment alarm surveillance, and the two is the autonomous system that two covers do not come and go mutually.
After equipment sends alerting signal, except can understanding what warning message which equipment sends, also need the relevant information understanding equipment in detail, such as: the basic parameter of equipment, setup parameter, operation instructions, service manual, electric installation drawing, operating standard, maintenance procedure, safety regulations, logout, the information such as maintenance record and record of examination, but present situation is these information is be under the jurisdiction of equipment management system, these information cannot be obtained in alarm monitoring system, certainly also just cannot by warning message together with equipment control relevant information auto-associating, also the relevant information of corresponding device cannot be retrieved by warning message.And the relevant information of equipment is very important for equipment user, maintainer and relevant managerial personnel.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of equipment alarm intelligent management system and method are provided, solving warning message cannot the problem of auto-associating device-dependent message, realize equipment alarm information and device-dependent message auto-associating, for plant maintenance and maintenance provide reference frame.
The object of the invention is to be achieved through the following technical solutions: equipment alarm intelligent management system, it comprises device signal acquiring unit, virtual inference machine, warning monitor unit, alarm configuration message unit, alarm history storehouse, device-dependent message record cell, the input end of described device signal acquiring unit connects on-the-spot Devices to test, the output terminal of device signal acquiring unit is connected with virtual inference machine, an output terminal of described virtual inference machine is connected with warning monitor unit, another output terminal is connected with alarm configuration message unit, the output terminal of described alarm configuration message unit connects warning monitor unit, alarm configuration message unit is also connected with device-dependent message record cell, alarm history storehouse is all connected with warning monitor unit with device-dependent message record cell,
Device signal acquiring unit is for obtaining the equipment running status data of at least two on-the-spot Devices to tests; Virtual inference machine is used for processing equipment running status data, and generates equipment alarm signal, and real-time Transmission is to monitor unit of reporting to the police; Alarm configuration message unit is used for each equipment alarm signal definition alert and if alarm content, and specifies this equipment alarm signal to be subordinate to which equipment; Warning monitor unit is used for the equipment alarm signal that real-time reception carrys out self-virtualizing inference machine, the alarm configuration information exported in conjunction with alarm configuration message unit identifies currently whether occur alarm condition, auto-associating alarm configuration information and device-dependent message, carry out warning filing, form alarm history record, and display alarm information in real time in table form; Device-dependent message record cell is used for the dynamic attribute of the title of recording unit, the static attribute of equipment and equipment.
The all right recording device of described warning monitor unit runs, safeguards and overhaul content, forms operation, safeguards and maintenance knowledge base, the defect of recording device, forming device defect record storehouse.
Described static attribute comprises the safety regulations of manufacturer, business contacts information, plant maintenance technology support information, equipment correlation parameter, equipment operating manual, plant maintenance handbook, electric installation drawing, equipment use unit and maintainer's information, operating standard, maintenance procedure and correspondence.
Described dynamic attribute comprises logout, maintenance record, record of examination and defect record.
The management method of equipment alarm intelligent management system, it comprises the following steps:
S1, device signal acquiring unit obtain the equipment running status data of on-the-spot Devices to test, and pass to virtual inference machine in real time and process;
S2, virtual inference machine process equipment running status data, and generate equipment alarm signal, real-time Transmission, to monitor unit of reporting to the police, is transferred to alarm configuration message unit simultaneously;
S3, alarm configuration message unit are configured warning message, to each equipment alarm signal definition alert and if alarm content, and specify which equipment that this equipment alarm signal is subordinate to;
Alarm configuration information is exported to warning monitor unit by S4, alarm configuration message unit;
S5, warning monitor unit receive the equipment alarm signal in self-virtualizing inference machine, the alarm configuration information exported in conjunction with alarm configuration message unit identifies currently whether occur alarm condition, once there be alarm condition to occur, then auto-associating alarm configuration information and device-dependent message, and carry out warning message filing and form alarm history record, display alarm information in real time in table form simultaneously; Simultaneously recording device runs, safeguards and maintenance content, is formed to run, safeguard and maintenance knowledge base; The defect of recording device, forming device defect record storehouse;
S6, retrieval warning message, retrieve the equipment deficiency record in the equipment operation in maintenance knowledge base, maintenance and maintenance content and equipment deficiency record storehouse;
S7, alarm analysis: according to static attribute and the dynamic attribute of each equipment of device-dependent message recording unit records, and analyzing and processing is carried out to equipment dynamic attribute; In conjunction with the warning message in retrieval alarm history storehouse, obtain the alarm times of each equipment, the frequency that each alerting signal occurs, for plant maintenance and maintenance provide full and accurate data;
S8, according to Realtime Alerts signal and alarm history data, carry out equipment Maintenance and Repair management.
The invention has the beneficial effects as follows: the invention solves warning message cannot the problem of auto-associating device-dependent message, achieves equipment alarm information and device-dependent message auto-associating, for plant maintenance and maintenance provide reference frame; Meanwhile, also there is following beneficial effect: it is integrated with management process that (1) realizes production run, be called for short " control integration "; (2) equipment operating standard, maintenance procedure and safety regulations is utilized to carry out the behavior of specification related personnel; (3) utilize operation knowledge base, maintenance knowledge storehouse and maintenance knowledge base and defect record storehouse, the professional skill of related personnel can be improved, simultaneously also for the examination of related personnel provides full and accurate data; (4) be that key word can occur that within a period of time which is reported to the police and each frequency occurred of reporting to the police by equipment with equipment, be convenient to equipment control, maintenance and maintenance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is method flow diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is described in further detail, but protection scope of the present invention is not limited to the following stated.
As shown in Figure 1, equipment alarm intelligent management system, it comprises device signal acquiring unit, virtual inference machine, warning monitor unit, alarm configuration message unit, alarm history storehouse, device-dependent message record cell, the input end of described device signal acquiring unit connects on-the-spot Devices to test, the output terminal of device signal acquiring unit is connected with virtual inference machine, an output terminal of described virtual inference machine is connected with warning monitor unit, another output terminal is connected with alarm configuration message unit, the output terminal of described alarm configuration message unit connects warning monitor unit, alarm configuration message unit is also connected with device-dependent message record cell, alarm history storehouse is all connected with warning monitor unit with device-dependent message record cell,
Device signal acquiring unit is used for the equipment running status data being obtained at least two on-the-spot Devices to tests by OLE technology, specific installation specific drivers or distributed data acquisition system; Virtual inference machine is used for processing equipment running status data, and generates equipment alarm signal, and real-time Transmission is to monitor unit of reporting to the police; Alarm configuration message unit is used for each equipment alarm signal definition alert and if alarm content, and specifies this equipment alarm signal to be subordinate to which equipment; Warning monitor unit is used for the equipment alarm signal that real-time reception carrys out self-virtualizing inference machine, the alarm configuration information exported in conjunction with alarm configuration message unit identifies currently whether occur alarm condition, auto-associating alarm configuration information and device-dependent message, carry out warning filing, form alarm history record, and display alarm information in real time in table form; In this form, select a warning message, just can retrieve the relevant information of corresponding device; Typing can also run, safeguard and the content such as defect record of equipment simultaneously, thus the corresponding knowledge base of forming device.Operations staff easily can obtain the information such as the parameter of this equipment, operation instructions, electric installation drawing, operating standard, Maintenance and Repair code and corresponding safety regulations, process equipment being sent to alerting signal is accomplished to have regulations to abide by, the various alerting signals that specification handles equipment sends; By the knowledge base of equipment, all operations personnel can share all information run in knowledge base, of great advantage to the raising of the professional skill of operations staff;
Device-dependent message record cell is used for the dynamic attribute of the title of recording unit, the static attribute of equipment and equipment.Described static attribute comprises the safety regulations of manufacturer, business contacts information, plant maintenance technology support information, equipment correlation parameter, equipment operating manual, plant maintenance handbook, electric installation drawing, equipment use unit and maintainer's information, operating standard, maintenance procedure and correspondence.Described dynamic attribute comprises logout, maintenance record, record of examination and defect record.
As shown in Figure 2, the management method of equipment alarm intelligent management system, it comprises the following steps:
S1, device signal acquiring unit obtain the equipment running status data of on-the-spot Devices to test, and pass to virtual inference machine in real time and process;
S2, virtual inference machine process equipment running status data, and generate equipment alarm signal, real-time Transmission, to monitor unit of reporting to the police, is transferred to alarm configuration message unit simultaneously;
S3, alarm configuration message unit are configured warning message, to each equipment alarm signal definition alert and if alarm content, and specify which equipment that this equipment alarm signal is subordinate to;
Alarm configuration information is exported to warning monitor unit by S4, alarm configuration message unit;
S5, warning monitor unit receive the equipment alarm signal in self-virtualizing inference machine, the alarm configuration information exported in conjunction with alarm configuration message unit identifies currently whether occur alarm condition, once there be alarm condition to occur, then auto-associating alarm configuration information and device-dependent message, and carry out warning message filing and form alarm history record, display alarm information in real time in table form simultaneously; Simultaneously recording device runs, safeguards and maintenance content, is formed to run, safeguard and maintenance knowledge base; The defect of recording device, forming device defect record storehouse;
S6, retrieval warning message, retrieve the equipment deficiency record in the equipment operation in maintenance knowledge base, maintenance and maintenance content and equipment deficiency record storehouse;
S7, alarm analysis: according to static attribute and the dynamic attribute of each equipment of device-dependent message recording unit records, and analyzing and processing is carried out to equipment dynamic attribute; In conjunction with the warning message in retrieval alarm history storehouse, obtain the alarm times of each equipment, the frequency that each alerting signal occurs, for plant maintenance and maintenance provide full and accurate data;
S8, according to Realtime Alerts signal and alarm history data, carry out equipment Maintenance and Repair management.Operations staff can consult Realtime Alerts information and alarm history data, can typing maintenance information and consult former maintenance record by every bar warning message; Also the relevant information of warning message corresponding device can be obtained; Can typing service information; The typing of equipment deficiency can also be realized.