CN104444468A - Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof - Google Patents
Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof Download PDFInfo
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- CN104444468A CN104444468A CN201410698242.2A CN201410698242A CN104444468A CN 104444468 A CN104444468 A CN 104444468A CN 201410698242 A CN201410698242 A CN 201410698242A CN 104444468 A CN104444468 A CN 104444468A
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Abstract
The invention discloses a precise-positioning plate feeding assembly used for a melamine plate hot press. The precise-positioning plate feeding assembly comprises a rack, a feeding guide rail frame installed on the rack, a six-direction carrying mechanism arranged on the feeding guide rail frame and used for adjusting the position of a plate, and a sucker mechanism connected with the six-direction carrying mechanism and used for grabbing the plate. The six-direction carrying mechanism comprises a feeding and carrying mechanism which is arranged on the feeding guide rail frame and can move in the feeding direction, a horizontal-moving mechanism which is arranged on the feeding and carrying mechanism and can move in the horizontal moving direction horizontally perpendicular to the feeding direction, and a vertical lifting mechanism arranged on the horizontal-moving mechanism. Due to the design of the six-direction carrying mechanism, the position of the plate can be adjusted in multiple directions through the sucker mechanism used for grabbing the plate so that the plate can be accurately carried and placed to an expected position, labor force is replaced by an automatic machine, the labor intensity of workers is greatly lowered, the labor cost is reduced, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to the automated production equipment field of environmental protection fitment material for family, specifically, relate to a kind of pinpoint upper plate assembly for melamine plate hot press and its implementation.
Background technology
Melamine plate, is called for short three cyanogen plates, and full name is melamine-impregnated bond paper facing wood-based plate, is also referred to as ecological board, paint free plate, one-shot forming plate etc.It the paper with different colours or texture is put into melamine resin adehsive stick soak, then certain state of cure is dried to, mated formation on particieboard, moist-proof board, medium density fibre board (MDF), veneer sheet, core-board or other hardboards surface, through the trim board of hot pressing.This dalle has multiple advantage, its surfacing is smooth, easy to clean, bright-colored changeable, texture is various attractive in appearance, it is not yielding because sheet material double face coefficient of expansion is identical, heat-resisting, the more wear-resisting antidetonation in surface, mildew-resistant withstanding corrosion, nonflammable, lightweight, the price economy of preventing fires and reproducible utilization, meet the policy guidance of environmental protection and energy saving consumption reduction completely.It is used to do the office furniture such as computer desk at first, mostly be monochrome board, popular along with plate fitment in family, also because of its various superior performance and minimum content of formaldehyde, it becomes the manufactured materials of each Furniture Factory first-selection gradually, and surface color and polish and decorative pattern are also more kinds of various.
Last large link that melamine plate is produced is heat seal, is fitted on the two-sided or one side of hard plate material by hot press by melamine paper.In prior art, normally place conveying sport car in hot press side, on conveying sport car, placing melamine paper, hard plate material, melamine paper (two-sided) or melamine paper, hard plate material (one side) by 2 workmans successively, then carrying out hot pressing laminating by carrying sport car to be delivered in hot press by material.In industry, common plates specifications manufactures specification is 2440mm × 1220mm, therefore spread paper, lift plate and all need 2 people to complete, labour intensity is large, and hot press operating temperature is at about 200 DEG C, cause the working environment around it poor, so make manual labor's cost higher, and along with labour market change in recent years, improve productive costs especially.Moreover artificial efficiency of producing is low, accuracy is low, potential safety hazard is many and management difficulty large, also makes it not catch up with fast-developing social demand, therefore, need reformed AHP badly.
Summary of the invention
For solving the problems of the prior art, the invention provides a kind of structure relatively simple, take up space little, manipulate convenient, degree of automation is high, effectively can reduce labor strength and the pinpoint upper plate assembly for melamine plate hot press of enhancing productivity.
To achieve these goals, the technical solution used in the present invention is as follows:
This is used for the pinpoint upper plate assembly of melamine plate hot press, comprise frame, rack-mounted feed lead rail frame, be arranged on feed lead rail frame for regulating plate material level put six to moving mechanism, and with six to the sucking disc mechanism for capturing plate moved mechanism and be connected.Simultaneously, this upper plate assembly also comprises the control system for manipulating associated components action, the present invention can adopt the control system as PLC, PID etc. general in prior art, those skilled in the art can arrange according to existing control system principle the control path layout and Control timing sequence etc. that adjust and meet the demands voluntarily under the elaboration of technical solution of the present invention, therefore repeat no more control system in the present invention.
Wherein, described six comprise to be arranged on feed lead rail frame and mechanism is moved in the charging can moved along feedstock direction to moving mechanism, be arranged at charging to move in mechanism and can along horizontal vertical in the translation mechanism that the translation direction of feedstock direction moves, and the vertical lifting mechanism be arranged on translation mechanism, wherein, sucking disc mechanism is connected to vertical lifting mechanism lower end.
Particularly, described charging move mechanism comprise be arranged on feed lead rail frame and along feedstock direction trend feed lead rail, frame is moved in the charging be connected with feed lead rail by guide rail slide block, be arranged at the charging drive motor of one end, feed lead rail frame upper feeding direction, be arranged at the feed lead rail frame upper feeding direction other end and the charging synchronizing wheel mated with charging drive motor, and to be connected between charging drive motor and charging synchronizing wheel and to move with charging the charging Timing Belt that frame is connected;
Described translation mechanism comprises and is arranged at charging and moves on frame and along the translating rails of translation direction trend, by the pan carriage that guide rail slide block is connected with translating rails, be arranged at the pan drive motor that translation direction one end on frame is moved in charging, be arranged at the translation synchronizing wheel that the translation direction other end on frame is moved in charging, and be connected to the translation Timing Belt be connected between pan drive motor and translation synchronizing wheel and with pan carriage;
Described vertical lifting mechanism comprises and to be arranged in pan carriage and the leader casing vertically moved towards and the guide rod mated with leader casing, be arranged at the lifting drive motor in pan carriage, and the take off and landing strip that one end is connected with lifting drive motor, wherein, the lower end of guide rod is all connected with sucking disc mechanism with the other end of take off and landing strip.Feed lead rail and translating rails be line slideway all preferably, the preferred linear guide of guide rod, and guiding is stable, moves and does not substantially offset.
Further, described sucking disc mechanism comprises with six to the sucker erecting frame moved mechanism and be connected, and at least three Suction cup assemblies be arranged on sucker erecting frame; Described Suction cup assembly comprises the sucker bar be connected with sucker erecting frame, be connected to sucker bar lower end and with the sucker disk seat of the inner chamber be interconnected and ventilation nozzle, and be arranged on the sucker of sucker disk seat bottom, wherein, the inner chamber of sucker disk seat is communicated with sucker intracorporeal space, and ventilation nozzle is used for external air pump.In improving further, sucker bar also can be nested with recoil spring and corresponding clamping accessory, effectively can reduce colliding forces between Suction cup assembly and plate when sucking disc mechanism presses down and captures plate, have and improve equipment life, prevent the multiple benefits such as plate damage.
In order to improve the positioning precision of plate, described feed lead rail frame is also provided with the stop gear put for locating plate material level; Described stop gear comprises and is arranged at charging position limit arm near feed end or/and translation position limit arm, wherein, charging position limit arm and translation position limit arm is equipped with travel switch.So-called feed end refers to the terminal of plate feedstock direction, corresponding charging head end refers to the initial stowed location of plate, and charging position limit arm and translation position limit arm all determine installation site and corresponding length size accurately according to the assemblage gap of equipment reality when mounted, only need ensure that it can carry out spacing in the relevant position of feed end limit point, translation limit point.
Further, described six are also provided with rotation regulating mechanism to moving between mechanism and sucking disc mechanism, and now, sucking disc mechanism is connected to moving mechanism with six by this rotation regulating mechanism, namely sucking disc mechanism is connected to below rotation regulating mechanism, and rotation regulating mechanism is connected to six to moving below mechanism.
Particularly, described rotation regulating mechanism comprises with six to the adjustment erecting frame moved mechanism and be connected, be arranged at the turning cylinder assembly regulated in the middle part of erecting frame, be connected to the sucker Connection Block of turning cylinder assembly lower end, and be arranged on and regulate on erecting frame and the spline assembly be connected with turning cylinder assembly.
Wherein, described spline assembly comprises one end and to be fixedly connected with turning cylinder assembly and the other end has the lockplate of latch, be installed on and regulate on erecting frame and with the spline cylinder of the spline dop mated with latch, be arranged at and regulate on erecting frame and with the return spring holder of mounting hole, through this mounting hole arrange and one end and the hinged reset guide rod of lockplate, and be placed on the reset guide rod other end and be defined retracing spring thereon.
Described turning cylinder assembly comprises the rotary axle box being arranged at and regulating in the middle part of erecting frame, the turning cylinder mated with rotary axle box, and the spacing end cap being arranged at the upper and lower two ends of rotary axle box.Six are connected on adjustment erecting frame to the guide rod moving vertical lifting mechanism in mechanism, and take off and landing strip can be connected with adjustment erecting frame, also can be connected with turning cylinder assembly.
In order to improve positioning precision further, include in described stop gear two respectively locate the same edge of plate two diverse locations and all with the charging position limit arm of travel switch.Usual two charging position limit arms are for locating the edge on front side of plate feedstock direction.
As approximate scheme, also sprocket wheel and chain, gear and tooth bar can be adopted to replace synchronizing wheel and Timing Belt, also motor can be adopted to drive the helical screw of coupling and bar cuff moving frame body (charging is moved frame, pan carriage, sucker erecting frame or regulated erecting frame etc.) to replace synchronizing wheel and Timing Belt to carry out reciprocating action, also cylinder or hydraulic stem can be adopted to carry out push-and-pull to support body and to carry out reciprocating action to replace synchronizing wheel and Timing Belt, etc.
Based on above-mentioned structure, the invention also discloses this implementation method for the pinpoint upper plate assembly of melamine plate hot press, comprise the steps:
(1) sucking disc mechanism captures plate at charging head end place, moves after promoting toward feed end;
(2) when moving near feed end, the charging position limit arm of its correspondence position of end thereof contacts at plate one edge the travel switch triggered on it, spline assembly unlocks, and plate moves deceleration;
(3) along with charging continues mobile carrying out, plate and sucking disc mechanism with this charging position limit arm for fulcrum rotates based on rotation regulating mechanism, when the other end at this edge of plate contacts the charging position limit arm of its correspondence position and triggers the travel switch on it, spline assembly locks and stops charging moving, and the charging now completing plate corrects;
(4) open translation mechanism, stop translation when plate touches the translation position limit arm of correspondence position and triggers the travel switch on it, now complete the balance correction of plate;
(5) by vertical lifting mechanism, plate is positioned over immediately below it.
The key point one of the present invention's design, work moved by plate in producing for melamine plate before hot pressing, how to replace artificial by the equipment of automatic and mechanical, reduce the labour intensity of workman, enhance productivity, contriver's firsthand investigation is studied, simulation workman moves the mode of work, with reference to otherwise Principle of Mechanical Designing, the lifting mode sucker structure that first have employed slip in design of the present invention is moved to realize plate, this kind of structure can be carried out past, return, on, lower four-way move motion, operative can be replaced preferably in theory, after practical proof, contriver finds, the conveying sport car position guarantee that the plate of charging head end heap pile needs when placing to aim at hot press inflow point is crawled is exactly placed on the position corresponding with hot press import on conveying sport car, not so still need manually plate just to be moved, because area of sheet metal is large, weight relatively heavier (relative to 1 workman), the reduction of labour intensity and the raising of production efficiency are not reached to the ideal effect of contriver's expection, and the plate amount of charging head end heap pile is large, usually be all carry out conveying by construction machinery and equipments such as fork trucks to put, and due to its troublesome poeration, its precision of putting cannot be accurate, this is also one of reason of fall flat.Along with the thinking of contriver's in-depth study finds, although position cannot be put very accurate by the machineries such as fork truck, but the words noted a little of chaufeur can only to misplace with feedstock direction and not oblique by basic guarantee plate heap, therefore on the original basis contriver the mechanism that four-way is moved is upgraded to can carry out past, return, left, right, on, lower six to the structure moving motion, the present invention is made to have the structure of transverse translation thus overcome the problem that plate is piled and hot press import misplaces, thus, upper plate operation only needs 1 workman to be plate paving paper and opening and closing device on conveying sport car side, substantially mobile plate is removed by hand without workman, greatly reduce the labour intensity of workman and enhance productivity, contriver's expected effect can be reached.
Key point two, on the basis of above-mentioned effect, contriver finds again to need accurately to calculate each miles of relative movement to motion in Control System Design, so result in the program design complexity trouble of control system, equipment for different operating mode also cannot be general, not succinctly.Therefore, contriver solves this problem by design stop gear again, make control system can reach by fuzzy control the effect that accurate shifting board expects position, enormously simplify programming procedure, so not only increase equipment interoperability, but also obtain the effect improving positioning precision, plate can not be offset by occurrence positions because of mobile inertia.
Key point three, the structure due to above-mentioned design needs the cooperation of the personnel such as truck driver can play good effect, makes it also by the impact of human element, the therefore further in-depth study of contriver, considers how to overcome this human element.Final design goes out rotation regulating mechanism, plate is rotated in the horizontal direction, its regulate direction can be considered the 7th to, even if so plate heap pile is oblique, also carry out correction by this rotation regulating mechanism to correct, improve the positioning precision of plate, make it no longer be subject to the impact of outside human element, actv. is enhanced productivity.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention by six to the design of moving mechanism, being used in the sucking disc mechanism capturing plate can the position of multidirectional adjustment plate, so that exactly plate to be moved the position being placed on expectation, makes automated mechanical replace hand labor, greatly reduce labor strength, thus minimizing human cost, effectively improve production efficiency, add the economic benefit of enterprise, it is reliable and practical, easy to use, have broad application prospects, be applicable to applying.
(2) six to design to moving mechanism with overlapped way in the present invention, structure is relatively simple, and equipment footprint area is relatively little, and has larger moving range, meets the requirement of production facilities installing space.
(3) in the present invention, charging is moved mechanism, translation mechanism, vertical lifting mechanism and is all preferably adopted motor to pull synchronously to bring the mode driving support body movement, simple and convenient, compare chain gear, its stable transmission, and the accidents such as skidding leakage of oil can not be there is, compare cylinder-driven or hydrostatic drive, its cost is lower, transmission distance is longer, and is convenient to equally control.
(4) the present invention selects sucking disc mechanism to move parts as crawl according to the actual demand of moving plate, and structure is simple, and inexpensive property is excellent, the effect that can effectively be realized grasping stability by external air pump, act freely; And buffer unit can be set on sucker bar, improve further and capture effect, also can improve equipment life, reduce sheet material damage.
(5) the present invention arranges stop gear, and arranges travel switch thereon and trigger specific control command, makes plate move location more accurate, and effectively reduces the complexity of control system.
(6) the present invention by arrange rotation regulating mechanism provide the 7th to adjustment direction, what make plate moves location further precisely, no longer accurately locates by the impact of outside human element.
(7) the present invention by spline assembly ACTIVE CONTROL because of passive change the 7th to regulable control, avoid the 7th of passive adjustment the to over-deflection, ensure the Stability and veracity moved.
(8) utilize latch to carry out locking in spline assembly of the present invention, and utilize spring to be convenient to reset, self self-resetting can be passed through to initial position after plate is placed in adjustment, convenient and practical.
(9) the present invention passes through the keying of the priority touch controls rotation regulating mechanism of two charging position limit arms and plate, further increases the accurate control to positioning precision.
Accompanying drawing explanation
Fig. 1 is the side-looking structured flowchart of the present invention-embodiment 1.
Fig. 2 is the plan structure block diagram of the present invention-embodiment 1.
Fig. 3 is the plan structure block diagram of the present invention-embodiment 2.
Fig. 4 is the structural representation of the present invention-embodiment 3.
Fig. 5 is six to the part-structure schematic diagram moving mechanism.
Fig. 6 is the structural representation of sucking disc mechanism.
Fig. 7 is the structural representation of Suction cup assembly.
Fig. 8 is the structural representation of rotation regulating mechanism.
In above-mentioned accompanying drawing, the component names that Reference numeral is corresponding is as follows:
1-frame, 2-feed lead rail frame, 3-hot press, 4-carries sport car, and 5-plate is piled, 6-charging position limit arm, 7-translation position limit arm;
30-sucking disc mechanism, 31-sucker erecting frame, 32-Suction cup assembly, 33-sucker bar, 34-sucker disk seat, 35-sucker, 36-recoil spring, the spacing back-up ring of 37-, 38-ventilation nozzle;
100-six is to moving mechanism, and mechanism is moved in 110-charging, 111-feed lead rail, and frame is moved in 112-charging, 113-charging drive motor, 114-charging synchronizing wheel, and 115-charging is synchronous; 120-translation mechanism, 121-translating rails, 122-pan carriage, 123-pan drive motor, 124-translation synchronizing wheel, 125-translation Timing Belt; 130-vertical lifting mechanism, 131-leader casing, 132-guide rod, 133-is elevated drive motor, 134-take off and landing strip;
200-rotation regulating mechanism, 210-regulates erecting frame, 220-turning cylinder assembly, 230-sucker Connection Block, 240-spline assembly, 241-lockplate, 242-spline dop, 243-spline cylinder, 244-return spring holder, 245-reset guide rod, 246-retracing spring.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment 1
As shown in Figure 1 and Figure 2, this is used for the pinpoint upper plate assembly of melamine plate hot press, comprise frame 1, rack-mounted feed lead rail frame 2, be arranged on feed lead rail frame for regulating plate material level put six to moving mechanism 100, and with six to the sucking disc mechanism 30 for capturing plate moved mechanism and be connected.Wherein, control system is omitted and is not shown, described six comprise to be arranged on feed lead rail frame and mechanism 110 is moved in the charging can moved along feedstock direction to moving mechanism, be arranged at charging to move in mechanism and can along horizontal vertical in the translation mechanism 120 that the translation direction of feedstock direction moves, and the vertical lifting mechanism 130 be arranged on translation mechanism, wherein, sucking disc mechanism is connected to vertical lifting mechanism lower end.The following specifically describes the structure of each mechanism:
Specifically, feed lead rail is placed on the top outside hot press 3 inlet point, the conveying sport car 4 corresponding with hot press inlet point below it, and the plate heap 5 of pile piled outward by conveying sport car, frame makes feed lead rail frame stably fix on the ground as support, in practice, the conveying sport car of below should be avoided in the frame installation site at feed end place, in order to improve stability, the support body of feed lead rail frame upper feeding end can be connected directly between hot press top, thus utilize hot press as a part of frame of feed lead rail frame, both ensure that stability, additionally reduce equipment volume, reduce equipment cost.
As shown in Figure 5, the parts such as mechanism comprises feed lead rail 111, frame 112 is moved in charging, charging drive motor 113, charging synchronizing wheel 114, charging Timing Belt 115 are moved in charging.Article two, feed lead rail is moved towards to arrange along feedstock direction on feed lead rail frame, preferred line slideway; It is a rectangular box shape that frame is moved in charging, and it, across on feed lead rail frame, arranges guide rail slide block bottom the opposite side of both sides, mates be connected with feed lead rail; Charging drive motor and charging synchronizing wheel lay respectively at the feedstock direction two ends of feed lead rail frame, in the present embodiment, charging drive motor is positioned at feed end, charging synchronizing wheel is positioned at charging head end, the output shaft of usual charging drive motor is also provided with synchronizing wheel, and itself and charging synchronizing wheel are connected by charging Timing Belt and can at synchronous axial system under motor power; Meanwhile, charging is moved frame and is also fixedly connected with charging Timing Belt, and when this Timing Belt rotates, charging fixed thereon is moved frame and can be moved along guide rail direction, charging can be made to move frame reciprocate by change direction of motor rotation.
Translation mechanism comprises the parts such as translating rails 121, pan carriage 122, pan drive motor 123, translation synchronizing wheel 124, translation Timing Belt 125.Article two, translating rails is arranged on charging and moves the both sides opposite side top of frame across feed lead rail frame, and along translation direction trend, its preferred line slideway; Pan carriage is also in a rectangular box shape, the width that this direction of frame is moved in width and the charging of its feedstock direction mates, and the guide rail slide block mated with translating rails is set bottom two opposite side in this direction, and the width of its translation direction is less than the width that this direction of frame is moved in charging; Pan drive motor and translation synchronizing wheel lay respectively at the two opposite side tops that translation direction on frame is moved in charging, the output shaft of usual pan drive motor is also provided with synchronizing wheel, itself and translation synchronizing wheel be connected by translation Timing Belt and can under this motor drives synchronous axial system, pan carriage is fixedly connected with translation Timing Belt simultaneously, when this Timing Belt rotates, pan carriage fixed thereon can move along guide rail direction, pan carriage can be made to carry out the transverse shifting of left and right directions by changing direction of motor rotation.
Vertical lifting mechanism comprises leader casing 131, guide rod 132, parts such as lifting drive motor 133, take off and landing strip 134 etc.In the present embodiment, leader casing and guide rod have four groups of coupling, preferred linear guide, stablize to protect lifting action, leader casing is arranged on two opposite side of translation direction in pan carriage, be positioned at corner location and arrange in vertical direction, guide rod is arranged through leader casing, and lower end of the guide rod is fixedly connected with the main body of sucking disc mechanism; Lifting drive motor is placed in the middle part of pan carriage, horizontal bar or vertical muscle can be set in translation frame-saw for laying lifting drive motor, the output shaft of usual lifting drive motor is also provided with belt wheel, one end of take off and landing strip is then fixed on this belt wheel, the other end is then fixedly connected with the main body of sucking disc mechanism, sucking disc mechanism vertically lifting action, reverse motors and counteragent can be driven when being elevated drive motor and rotating.
As shown in Figure 6 and Figure 7, sucking disc mechanism comprises the parts such as sucker erecting frame 31, Suction cup assembly 32.Suction cup assembly has three at least, and capture plate for benchmark stablizing, select six Suction cup assemblies in the present embodiment, its distributing position two arranges each three; The concrete shape of sucker erecting frame can have multiple design, and its size is relevant to the distributing position of Suction cup assembly, and is provided with Suction cup assembly mounting hole in relevant position.In the present embodiment, Suction cup assembly comprises the parts such as sucker bar 33, sucker disk seat 34, sucker 35, recoil spring 36, spacing back-up ring 37.Sucker bar is arranged through Suction cup assembly mounting hole, its upper end is socketed spacing back-up ring and adopts nut to fix, its lower end is provided with a position limiting convex ring and base installing hole, recoil spring is placed on sucker bar bottom and between sucker erecting frame and position limiting convex ring, so when sucker bar bottom by sucker bar during upwards application force can compress recoil spring also on move and do not deviate from Suction cup assembly mounting hole; Sucker disk seat has bottom and has the inner chamber of through hole and the ventilation nozzle 38 from side plate communication with cavity, and its top is connected with the base installing hole of sucker bar, and its underpart is connected with sucker, and ventilation nozzle is communicated with outside air pump by breather hose; Sucker adopts industrial sucker, its top to be arranged on sucker disk seat and with its inner space, bottom is for capturing plate.When sucking disc mechanism declines, sucker also presses down and utilizes degree of vacuum in it can hold plate upper surface, the travel switch that sucker bar miles of relative movement now can be utilized to trigger setting on it drives lifting action, and the degree of vacuum utilizing air pump to ventilate in change sucker after arriving assigned address can put down plate.
The implementation method of mechanism in the present embodiment, needing operating personal in advance plate to be deposited in the position laterally vertical with feedstock direction, charging head end place, is that sucking disc mechanism is positioned at above charging head end by its initial position setting.Process steps is that (1) decline captures plate, and vertical lifting mechanism drives sucking disc mechanism to decline, and sucker presses down on posterior sucker bar to plate upper surface and moves, vertical lifting mechanism counteragent after triggering the travel switch on it, by sucking disc mechanism and plate lifting.(2) longitudinally move, charging is moved mechanism and is driven the translation mechanism on it, vertical lifting mechanism, sucking disc mechanism and plate to stop after feed end moves to predeterminated position.(3) transverse translation, translation mechanism stops after driving the vertical lifting mechanism on it, sucking disc mechanism and plate horizontal shifting to predeterminated position.(4) vertical blowing, after vertical lifting mechanism drives the sucking disc mechanism on it and plate to drop to predeterminated position, external air pump is that sucker ventilation makes sucker loosen plate, and now namely plate is placed on the conveying sport car of predeterminated position.(5) reset, the counteragent that sucking disc mechanism moves mechanism in vertical lifting mechanism, translation mechanism, charging drives next time initial position again, prepares to carry out next actuation cycle.
Embodiment 2
As shown in Figure 3, the present embodiment and embodiment 1 difference constructively have mainly set up stop gear near feed end, thus utilize its position-limiting action to carry out position restriction to plate physically and by trigger signal feedback control system to drive function uniies such as motors.Particularly, stop gear comprises charging position limit arm 6 and translation position limit arm 7, and the travel switch that it is arranged.In the present embodiment, charging position limit arm and translation position limit arm all select one, the limit point of charging position limit arm is arranged at feed end place is approximately its forward edge point midway relative to plate, the downside midway location of the feed end of feed lead rail frame can be thought roughly, its attachment point can be positioned on the sidewall of feed lead rail frame, also can be positioned in the link sidewalls of two guide rail ends, also can be positioned in the hot press upper portion side wall as a frame part, attachment point is by concrete clearance space determining positions, and the trend of the arm between attachment point to limit point and shape also carry out adaptability design according to clearance space position, as straight-arm L-type, oblique arm L-type, straight-arm Z-type, oblique arm Z-type, arc line type etc., travel switch is arranged in part corresponding to its arm upper limit site, at attachment point place, the elongated hole along feedstock direction can be set, can make attachment point on feedstock direction, have fine-tuning departure distance by screw or bolt, suitable offset adjusted can be carried out to limit point in an installation with this.The limit point of translation position limit arm is arranged at about point midway of plate its translation direction corresponding sides when feed end, its attachment point is located on the lateral wall of feed lead rail frame usually, its arm is toward extension, this translation position limit arm can be decomposed into toward the transverse arm of extension with as spacing vertical arm two large divisions, and the elongated hole that can arrange on the extension tail end of transverse arm along translation direction, vertical arm can make translation limit point can carry out suitable fine setting skew in a transverse direction by screw or bolt, travel switch is then usually arranged on vertical arm and touches corresponding position with plate.Due to the position-limiting action of arm, plate shift position can be made more accurate, thus improve positioning precision.
In further improving, can also arrange for limiting the travel switch of replying position according to the translation direction other end of actual conditions at feed end place, and arrange for limiting the travel switch of replying position at the feedstock direction other end of charging head end.
So more can optimize than embodiment 1 on the program design of control system, the actual driving distance of charging, translation two drive motor need not be determined when Programming, the keying of energizing signal to drive motor detecting travel switch is only needed to control, more convenient.
Its implementation, also needing operating personal in advance plate to be deposited in the position laterally vertical with feedstock direction, charging head end place, is that sucking disc mechanism is positioned at above charging head end by its initial position setting.Process steps is that (1) decline captures plate, and vertical lifting mechanism drives sucking disc mechanism to decline, and sucker presses down on posterior sucker bar to plate upper surface and moves, vertical lifting mechanism counteragent after triggering the travel switch on it, by sucking disc mechanism and plate lifting.(2) longitudinally move, charging is moved mechanism and is driven the translation mechanism on it, vertical lifting mechanism, sucking disc mechanism and plate to stop after feed end moves to the travel switch of plate triggering feedstock direction.(3) transverse translation, translation mechanism drives the vertical lifting mechanism on it, sucking disc mechanism and plate horizontal shifting to stop after plate triggers the travel switch of translation direction.(4) vertical blowing, after vertical lifting mechanism drives the sucking disc mechanism on it and plate to drop to predeterminated position, external air pump is that sucker ventilation makes sucker loosen plate, and now namely plate is placed on the conveying sport car of predeterminated position.(5) reset, the counteragent that sucking disc mechanism moves mechanism in vertical lifting mechanism, translation mechanism, charging drives next time initial position again, prepares to carry out next actuation cycle.
Embodiment 3
As shown in Figure 4, the difference of the present embodiment and embodiment 1,2 is, rotation regulating mechanism 200 is also provided with to moving between mechanism and sucking disc mechanism six, now, sucking disc mechanism is connected to moving mechanism with six by this rotation regulating mechanism, namely sucking disc mechanism is connected to below rotation regulating mechanism, and rotation regulating mechanism is connected to six to moving below mechanism.And the stop gear that configuration and this rotation regulating mechanism match.
As shown in Figure 8, specifically, rotation regulating mechanism comprises parts such as regulating erecting frame 210, turning cylinder assembly 220, sucker Connection Block 230, spline assembly 240.Regulate erecting frame also in a rectangular box shape, its size with, the guide rod position of vertical lifting mechanism matches, and the lower end of these guide rods is fixedly connected on the top of this adjustment erecting frame, and is regulating the framework inside of erecting frame to arrange reinforced rib in length and breadth, install the structures such as muscle.Turning cylinder assembly comprises the rotary axle box being arranged at and regulating in the middle part of erecting frame, the turning cylinder mated with rotary axle box, and the spacing end cap being arranged at the upper and lower two ends of rotary axle box.Turning cylinder assembly or adjustment erecting frame are provided with clamping plate 250, for the take off and landing strip lower end of vertical connecting lifting mechanism, are are so elongated or shortened by lift drive mechanism control take off and landing strip and adjustment erecting frame can be made to decline or rise.Sucker Connection Block is arranged at the lower end of turning cylinder, and is fixedly connected with sucker erecting frame top, and sucking disc mechanism like this can rotate relative to adjustment erecting frame.Spline assembly is arranged on and regulates on erecting frame and be connected with turning cylinder, so can control the whether rotation of sucking disc mechanism, its specifically structure comprise the parts such as lockplate 241, spline dop 242, spline cylinder 243, return spring holder 244, reset guide rod 245, retracing spring 246; Wherein, lockplate one end is fixedly connected with turning cylinder, and the other end in the arc-shaped concentric with turning cylinder, and densely arrangedly on the side of this arc-shaped has row's latch, and hinged by one end of bolt pin and reset guide rod on plate in circular arc; Spline cylinder is fixedly mounted on the outside of lockplate arc-shaped side, and the direction of cylinder piston rod action is towards arc-shaped side, and this place, direction straight line is preferably through the axle center of turning cylinder; Spline dop is arranged on cylinder piston rod, and its head has the latch mated with latch on lockplate, so spline dop and lockplate can be made to clamp or unclamp by the action of spline cylinder, thus makes turning cylinder stop or movable; Return spring holder is arranged on the lateral outer of lockplate rotation direction, with mounting hole on it, for installing reset guide rod, and the guide rod that resets is arranged through this mounting hole and bolt pin on its front end and lockplate is hinged, its rear end cover upper reset spring, and by nut, retracing spring is defined between this nut and return spring holder in end, rear end, the elasticity of retracing spring is also regulated by this nut.As preferred in the present embodiment, bolt pin, reset guide rod, return spring holder, retracing spring and this part parts of nut respectively arrange one group in the rotation direction both sides of lockplate respectively.When sucking disc mechanism is rotated by turning cylinder and spline cylinder makes spline dop unclamp, turning cylinder drives lockplate toward side rotation offset, two reset guide rods all move along mounting hole for fulcrum with its hinge-point, the retracing spring of hand of rotation opposite side is compressed, when sucking disc mechanism rotate in place, spline cylinder can make spline dop clamp lockplate, the position of the plate on sucking disc mechanism is kept to be determined, until after plate is placed, and arrive in sucking disc mechanism reply initial position (charging head end) this process at this moment, spline cylinder unclamps again, lockplate is made to reply its initial position (normally spline dop aims at the midway location of arc-shaped side) by the restoring force of retracing spring, spline cylinder is locked again, the stability of sucking disc mechanism when not needing to rotate adjustment to remain in the process of moving.
The stop gear matched with this rotation regulating mechanism mainly comprises two all with the charging position limit arm of travel switch, the straight line at two limit point place is feed end place straight line, the plate aligned its front side edge when feed end also should overlap with this straight line, distance between two limit points is at least less than plate length in a transverse direction, be preferably 1/2 ~ 4/5 length of side, and two limit points are preferably arranged symmetrically with its front side edge mid point.Design like this can be placed not timing at plate and can be corrected it by rotary regulating structure, namely one end of plate front side edge is first touched a charging position limit arm and is triggered travel switch and spline cylinder is unlocked, plate is in continuation charging, plate is in this this limit point position of limited maintenance in charging position limit arm place, the other end of plate front side edge continues charging, plate and sucking disc mechanism with this point for fulcrum is rotated by turning cylinder, when the other end touches another charging position limit arm and triggers travel switch, spline cylinder locks, now namely plate front side edge overlaps with two limit point place straight lines.Other of this two charging position limit arms arrange the setting in reference example 2.
The implementation method of this structure, does not just need operating personal to put positive plate heap in advance, only need be deposited in below charging head end by plate by normal normal operations, even if there is skew can not affect charging yet.Be that sucking disc mechanism is positioned at above charging head end by the initial position setting of equipment, its process steps is that (1) decline captures plate, vertical lifting mechanism drives sucking disc mechanism to decline, sucker presses down on posterior sucker bar to plate upper surface and moves, vertical lifting mechanism counteragent after triggering the travel switch on it, sucking disc mechanism and plate are promoted, in process, spline assembly keeps locking.(2) longitudinally move, charging is moved mechanism and is driven the translation mechanism on it, vertical lifting mechanism, sucking disc mechanism and plate to move to feed end the travel switch that its correspondence position on feedstock direction is triggered in plate front side edge one end, now spline assembly unlocks, and plate moves deceleration.(3) rotation correction, continue longitudinally to move process, plate and sucking disc mechanism are with this charging position limit arm for fulcrum rotates based on turning cylinder assembly, and when the plate front side edge other end triggers another travel switch on feedstock direction, stopping is moved in spline assembly locking charging simultaneously.(4) transverse translation, translation mechanism drives the vertical lifting mechanism on it, sucking disc mechanism and plate horizontal shifting to stop after plate triggers the travel switch of translation direction.(5) vertical blowing, after vertical lifting mechanism drives the sucking disc mechanism on it and plate to drop to predeterminated position, external air pump is that sucker ventilation makes sucker loosen plate, and now namely plate is placed on the conveying sport car of predeterminated position.(6) reset, the counteragent that sucking disc mechanism moves mechanism in vertical lifting mechanism, translation mechanism, charging drives next time initial position again, in this process, spline assembly is also through unlocking, reply, lock and replying its initial position, prepares to carry out next actuation cycle.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as adopt principle of design of the present invention, and the change carried out non-creativeness work on this basis and make, all should belong within protection scope of the present invention.
Claims (10)
1. the pinpoint upper plate assembly for melamine plate hot press, it is characterized in that, comprise frame (1), rack-mounted feed lead rail frame (2), be arranged on feed lead rail frame for regulating plate material level put six to moving mechanism (100), and with six to the sucking disc mechanism (30) for capturing plate moved mechanism and be connected.
2. the pinpoint upper plate assembly for melamine plate hot press according to claim 1, it is characterized in that, described six comprise to be arranged on feed lead rail frame and mechanism (110) is moved in the charging can moved along feedstock direction to moving mechanism, be arranged at charging to move in mechanism and can along horizontal vertical in the translation mechanism (120) that the translation direction of feedstock direction moves, and the vertical lifting mechanism (130) be arranged on translation mechanism, wherein, sucking disc mechanism is connected to vertical lifting mechanism lower end.
3. the pinpoint upper plate assembly for melamine plate hot press according to claim 2, it is characterized in that, described charging move mechanism comprise be arranged on feed lead rail frame and along feedstock direction trend feed lead rail (111), frame (112) is moved in the charging be connected with feed lead rail by guide rail slide block, be arranged at the charging drive motor (113) of one end, feed lead rail frame upper feeding direction, be arranged at the feed lead rail frame upper feeding direction other end and the charging synchronizing wheel (114) mated with charging drive motor, and to be connected between charging drive motor and charging synchronizing wheel and to move with charging the charging Timing Belt (115) that frame is connected,
Described translation mechanism comprises and is arranged at charging and moves on frame and along the translating rails (121) of translation direction trend, the pan carriage (122) be connected with translating rails by guide rail slide block, be arranged at the pan drive motor (123) that translation direction one end on frame is moved in charging, be arranged at the translation synchronizing wheel (124) that the translation direction other end on frame is moved in charging, and be connected to the translation Timing Belt (125) be connected between pan drive motor and translation synchronizing wheel and with pan carriage;
Described vertical lifting mechanism comprises and to be arranged in pan carriage and the leader casing (131) vertically moved towards and the guide rod (132) mated with leader casing, be arranged at the lifting drive motor (133) in pan carriage, and the take off and landing strip that one end is connected with lifting drive motor (134), wherein, the lower end of guide rod is all connected with sucking disc mechanism with the other end of take off and landing strip.
4. the pinpoint upper plate assembly for melamine plate hot press according to claim 1, it is characterized in that, described sucking disc mechanism comprises with six to the sucker erecting frame (31) moved mechanism and be connected, and at least three Suction cup assemblies (32) be arranged on sucker erecting frame; Described Suction cup assembly comprises the sucker bar (33) be connected with sucker erecting frame, be connected to sucker bar lower end and with the sucker disk seat (34) of the inner chamber be interconnected and ventilation nozzle (38), and be arranged on the sucker (35) of sucker disk seat bottom, wherein, the inner chamber of sucker disk seat is communicated with sucker intracorporeal space, and ventilation nozzle is used for external air pump.
5. the pinpoint upper plate assembly for melamine plate hot press according to any one of claim 1 ~ 4, is characterized in that, described feed lead rail frame is also provided with the stop gear put for locating plate material level; Described stop gear comprises and is arranged at charging position limit arm (6) near feed end or/and translation position limit arm (7), wherein, charging position limit arm and translation position limit arm is equipped with travel switch.
6. the pinpoint upper plate assembly for melamine plate hot press according to claim 5, it is characterized in that, described six are also provided with rotation regulating mechanism (200) to moving between mechanism and sucking disc mechanism, now, sucking disc mechanism is connected to below rotation regulating mechanism, and rotation regulating mechanism is connected to six to moving below mechanism.
7. the pinpoint upper plate assembly for melamine plate hot press according to claim 6, it is characterized in that, described rotation regulating mechanism comprises with six to the adjustment erecting frame (210) moved mechanism and be connected, be arranged at the turning cylinder assembly (220) regulated in the middle part of erecting frame, be connected to the sucker Connection Block (230) of turning cylinder assembly lower end, and be arranged on and regulate on erecting frame and the spline assembly (240) be connected with turning cylinder assembly.
8. the pinpoint upper plate assembly for melamine plate hot press according to claim 7, it is characterized in that, described spline assembly comprises one end and to be fixedly connected with turning cylinder assembly and the other end has the lockplate (241) of latch, be installed on and regulate on erecting frame and with the spline cylinder (243) of the spline dop (242) mated with latch, be arranged at and regulate on erecting frame and with the return spring holder (244) of mounting hole, through this mounting hole arrange and one end and the hinged reset guide rod (245) of lockplate, and be placed on the reset guide rod other end and be defined retracing spring (246) thereon.
9. the pinpoint upper plate assembly for melamine plate hot press according to claim 6, it is characterized in that, include in described stop gear two respectively locate the same edge of plate two diverse locations and all with the charging position limit arm (6) of travel switch.
10. the implementation method of the pinpoint upper plate assembly for melamine plate hot press described in any one of claim 1 ~ 9, is characterized in that, comprise the steps:
(1) sucking disc mechanism captures plate at charging head end place, moves after promoting toward feed end;
(2) when moving near feed end, the charging position limit arm of its correspondence position of end thereof contacts at plate one edge the travel switch triggered on it, spline assembly unlocks, and plate moves deceleration;
(3) along with charging continues mobile carrying out, plate and sucking disc mechanism with this charging position limit arm for fulcrum rotates based on rotation regulating mechanism, when the other end at this edge of plate contacts the charging position limit arm of its correspondence position and triggers the travel switch on it, spline assembly locks and stops charging moving, and the charging now completing plate corrects;
(4) open translation mechanism, stop translation when plate touches the translation position limit arm of correspondence position and triggers the travel switch on it, now complete the balance correction of plate;
(5) by vertical lifting mechanism, plate is positioned over immediately below it.
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| CN201410698242.2A CN104444468A (en) | 2014-11-28 | 2014-11-28 | Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof |
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| CN201410698242.2A CN104444468A (en) | 2014-11-28 | 2014-11-28 | Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof |
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| CN104444468A true CN104444468A (en) | 2015-03-25 |
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| CN201410698242.2A Pending CN104444468A (en) | 2014-11-28 | 2014-11-28 | Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof |
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| CN104891224A (en) * | 2015-04-22 | 2015-09-09 | 杭州长川科技股份有限公司 | Automatic getting and placing device of integrated circuits |
| CN107186832A (en) * | 2017-05-25 | 2017-09-22 | 佛山市三水粤山装饰实业有限公司 | A kind of melamine plate and its process units and production method |
| CN108237605A (en) * | 2016-12-26 | 2018-07-03 | 千木楪家具（天津）有限公司 | A kind of plank viscose glue pressing machine |
| CN108638180A (en) * | 2018-04-25 | 2018-10-12 | 温州欧利特机械设备有限公司 | The paving paper device of the useless die-cutting machine of all clear |
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| CN110482212A (en) * | 2019-08-14 | 2019-11-22 | 苏州艾思泰自动化设备有限公司 | Automatic charging machine |
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| CN110315604A (en) * | 2019-07-04 | 2019-10-11 | 广东英达斯列智能科技有限公司 | Full-automatic decoration panel Double-side Synchronous is to flower Embosser and its control method |
| CN110406298A (en) * | 2019-07-04 | 2019-11-05 | 广东英达斯列智能科技有限公司 | Double-side Synchronous is to flower embossing decoration panel production system and management method |
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| CN113084030A (en) * | 2021-02-22 | 2021-07-09 | 毕磊 | Automatic feeding device for numerical control punch |
| CN113275413A (en) * | 2021-05-12 | 2021-08-20 | 张�林 | Gantry type hydraulic correction device |
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