CN104391463A - Screw locking omission-prevention intelligent control device and method - Google Patents
Screw locking omission-prevention intelligent control device and method Download PDFInfo
- Publication number
- CN104391463A CN104391463A CN201410611950.8A CN201410611950A CN104391463A CN 104391463 A CN104391463 A CN 104391463A CN 201410611950 A CN201410611950 A CN 201410611950A CN 104391463 A CN104391463 A CN 104391463A
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- CN
- China
- Prior art keywords
- electric screwdriver
- screw
- master controller
- intelligent control
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
Abstract
The invention relates to a screw locking omission-prevention intelligent control device. The device comprises an electric screwdriver main controller which is connected with an electric screwdriver and is used for counting screws locked by the electric screwdriver, a first data acquisition module which is connected with the electric screwdriver main controller and is used for acquiring data on the electric screwdriver main controller, a switch which is connected with the first data acquisition module and a server which is connected with the switch. The device further comprises a valve body connected with the electric screwdriver main controller and a blocking device which is connected with the valve body and is used for blocking products to be locked; and when the number of the screw products to be locked reaches a set number, the blocking device is opened under the control the valve body. The invention also provides a screw locking omission-prevention intelligent control method. The method can be realized through adopting the above device. With the screw locking omission-prevention intelligent control device and method of the invention adopted, manual screw locking faults can be avoided; an automatic fool-proof counting function is realized, so that human control is not needed; locking data can be automatically bonded with product serial numbers, and can be saved, and locking records can be checked at any time, and quality control and tracing can be facilitated.
Description
Technical field
the present invention relates to a kind of screw leakage-proof lock intelligent control device and method.
Background technology
current electric screwdriver function singleness on the market, general only for locking screw, or simple numeration function can not realize reporting to the police, lock screw quantity also can not comparison and upload server, more and more can not meet the anti-human error of factory work/system management and control/demand such as lock screw quantity and product serial number binding.
Summary of the invention
an object of the present invention is to provide a kind of screw leakage-proof lock intelligent control device, can reach the anti-human error of factory, lock screw number ratio to, lock quantity corresponding product binding record, to reach fool proof, management and control, comprehensive demand of reviewing.
for achieving the above object, the technical solution used in the present invention is:
a kind of screw leakage-proof lock intelligent control device, this equipment comprise to be connected with electric screwdriver for count described electric screwdriver locked screw quantity electric screwdriver master controller, be connected for the first data acquisition module gathering data on described main electric screwdriver controller, the switch be connected with the first described data acquisition module and the server be connected with switch with described electric screwdriver master controller; This equipment also comprise be connected with described electric screwdriver master controller valve body, to be connected with described valve body and to wait to lock product dog catch for stopping, when product is in time locking screw quantity and arrive setting quantity, the dog catch described in described valve body controls is opened.
preferably, this equipment also comprises the switch member be connected with described valve body, the second data acquisition module be connected for gathering switch member on-off times with described switch member, and the second described data acquisition module is connected with described switch.
further preferably, described switch member is pneumatic switch.
preferably, described electric screwdriver master controller comprises main circuit control panel, be connected with described main circuit control panel for show data digital indicator, to be connected with described main circuit control panel for send warning pilot lamp, to be connected with described main circuit control panel for give the alarm hummer, to be connected with described main circuit control panel for be connected with the first described data acquisition module communication interface, be connected for the control signal output interface be connected with described valve body with described main circuit control panel.
further preferably, described electric screwdriver master controller also comprises the button for screw quantity set.
preferably, described electric screwdriver master controller is provided with multiple, the corresponding electric screwdriver described in of each described electric screwdriver master controller.
another object of the present invention is to provide a kind of screw leakage-proof lock intelligent control method.
for achieving the above object, the technical solution used in the present invention is:
a kind of screw leakage-proof lock intelligent control method, comprising: set to described electric screwdriver master controller the quantity that this station product waits to lock screw, and when a locking screw, described electric screwdriver master controller counting adds one; When completing in time locking screw quantity, the described valve body described in electric screwdriver main controller controls opens described dog catch, and the product introduction next stop processes; Every station is waited that the quantity of locking, locking screw is undertaken preserving and monitoring by described server by described electric screwdriver master controller.
preferably, when described valve body completes the clearance of a dog catch, described server is preserved the quantity that product is let pass and is monitored.
preferably, set in time locking the quantity of screw to described electric screwdriver master controller, separately the electric screwdriver master controller described in set or pass through described server to multiple described electric screwdriver master controller batch setting.
preferably, when unloading next screw, described electric screwdriver master controller counting subtracts one.
because technique scheme is used, the present invention compared with prior art has following advantages:
1, the error of artificial lock screw is efficiently solved;
2, automatic fool proof numeration function, without the need to manual control;
3, lock data automatically bind with product serial number preserve, to lock record for future reference at any time, just change quality control is reviewed.
Accompanying drawing explanation
accompanying drawing 1 is the connection diagram of present device;
accompanying drawing 2 is the connection diagram of main electric screwdriver controller in the present invention.
wherein: 1, electric screwdriver; 2, electric screwdriver master controller; 20, main circuit control panel; 21, digital indicator; 22, pilot lamp; 23, hummer; 24, communication interface; 25, control signal output interface; 3, the first data acquisition module; 4, switch; 5, server; 6, valve body; 7, dog catch; 8, switch member; 9, the second data acquisition module; 10, pedal; 11, SFIS server.
Embodiment
below in conjunction with drawings and Examples, the invention will be further described:
a kind of screw leakage-proof lock intelligent control device as shown in Figure 1, this equipment comprise to be connected with electric screwdriver 1 for count electric screwdriver 1 locked screw quantity electric screwdriver master controller 2, to be connected with electric screwdriver master controller 2 for the first data acquisition module 3 gathering data on main electric screwdriver controller 2, the switch 4 be connected with the first data acquisition module 3 and the server 5 that is connected with switch 4.Wherein: the first data acquisition module 3 have employed the ADAM4570 that Yan Hua company develops.
this equipment also comprise be connected with electric screwdriver master controller 2 valve body 6, to be connected with valve body 6 and to wait to lock product dog catch 7 for stopping, be connected in the switch member 8 on valve body 6 with dog catch 7 in parallel simultaneously, being connected with switch member 8 is connected with switch 4 for the second data acquisition module 9, second data acquisition module 9 gathering switch member 8 on-off times.Wherein: the second data acquisition module 9 have employed the ADAM6266 that Yan Hua company develops, valve body 6 is solenoid valve, and switch member 8 is pneumatic switch.
as Fig. 2, shown in 3: electric screwdriver master controller 2 comprises main circuit control panel 20, the digital indicator 21 be connected with main circuit control panel 20 for showing data, the pilot lamp 22 be connected with main circuit control panel 20 for sending warning, be connected with main circuit control panel 20 for the hummer 23 given the alarm, be connected for the communication interface 24 be connected with the first data acquisition module 3 with main circuit control panel 20, be connected for the control signal output interface 25 be connected with valve body 6 with main circuit control panel 20.Wherein: communication interface 24 adopts RS458 interface, in addition, electric screwdriver master controller 2 also comprises the button for screw quantity set.
electric screwdriver master controller 2 is provided with multiple, the corresponding electric screwdriver 1 of each electric screwdriver master controller 2.Each electric screwdriver master controller 2 passes through the first data acquisition module 3, switch 4 upstream data signal to server 5, and can allow all message intercommunications at each electric screwdriver station, server 5 unification setting quantity can be reached and lock screw number ratio when standing and upload quantity to when automatic comparison of standing, reach and control to lock screw management and control demand according to different product, the switching of different demand.
lower this equipment that uses of concrete elaboration realizes screw leakage-proof lock intelligent control method below, comprise: set to electric screwdriver master controller 2 quantity that this station product waits to lock screw, can be set each electric screwdriver master controller 2 separately by the button on electric screwdriver master controller 2 during setting, or by server 5 to all electric screwdriver master controller 2 batch settings;
when electric screwdriver 1 locks a screw, electric screwdriver master controller 2 counting corresponding with it adds one, and when unloading next screw, electric screwdriver master controller 2 counting subtracts one; When completing in time locking screw quantity, electric screwdriver master controller 2 sends control signal application valve body 6 and opens dog catch 7, and the product introduction next stop processes;
meanwhile, every station is waited that the quantity of locking, locking screw carries out preserving and monitoring to server 5 by the first data acquisition module 3, switch 4 upstream data signal by electric screwdriver master controller 2, bind with the sequence number when batch product, follows the trail of and inquire about in order to follow-up quality.
meanwhile, when valve body 6 completes the clearance of a dog catch 7, pneumatic switch 8 action, transmit control signal the second data acquisition module 9, and be sent to the quantity of letting pass to the server 5 pairs of products by switch 4 and preserve and monitor.
the application can lock by effectively anti-leak-stopping, the screw quantity that will lock is set at every station, system can be locked screw quantity for personnel and automatically be counted, prompting can be sent when reaching setting quantity, as bright in hummer 23 sound, pilot lamp 22, when the quantity of locking is inadequate when station product can not miss the stop, and is shown by digital indicator 21 and lock quantity, should quantity be locked, prevent the error that factory work personnel cause according to this.
above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (10)
1. a screw leakage-proof lock intelligent control device, is characterized in that: this equipment comprise to be connected with electric screwdriver for count described electric screwdriver locked screw quantity electric screwdriver master controller, be connected for the first data acquisition module gathering data on described main electric screwdriver controller, the switch be connected with the first described data acquisition module and the server be connected with switch with described electric screwdriver master controller; This equipment also comprise be connected with described electric screwdriver master controller valve body, to be connected with described valve body and to wait to lock product dog catch for stopping, when product is in time locking screw quantity and arrive setting quantity, the dog catch described in described valve body controls is opened.
2. screw leakage-proof lock intelligent control device according to claim 1, it is characterized in that: this equipment also comprises the switch member be connected with described valve body, the second data acquisition module be connected for gathering switch member on-off times with described switch member, and the second described data acquisition module is connected with described switch.
3. screw leakage-proof lock intelligent control device according to claim 2, is characterized in that: described switch member is starting switch.
4. screw leakage-proof lock intelligent control device according to claim 1, it is characterized in that: described electric screwdriver master controller comprises main circuit control panel, be connected with described main circuit control panel the digital indicator for showing data, be connected with described main circuit control panel the pilot lamp for sending warning, be connected for the hummer given the alarm with described main circuit control panel, be connected with described main circuit control panel for the communication interface be connected with the first described data acquisition module, be connected for the control signal output interface be connected with described valve body with described main circuit control panel.
5. screw leakage-proof lock intelligent control device according to claim 4, is characterized in that: described electric screwdriver master controller also comprises the button for screw quantity set.
6. screw leakage-proof lock intelligent control device according to claim 1, is characterized in that: described electric screwdriver master controller is provided with multiple, the corresponding electric screwdriver described in of each described electric screwdriver master controller.
7. the screw leakage-proof lock intelligent control method using the equipment described in above-mentioned any one claim to realize, it is characterized in that: comprising: set to described electric screwdriver master controller the quantity that this station product waits to lock screw, when a locking screw, described electric screwdriver master controller counting adds one; When completing in time locking screw quantity, the described valve body described in electric screwdriver main controller controls opens described dog catch, and the product introduction next stop processes; Every station is waited that the quantity of locking, locking screw is undertaken preserving and monitoring by described server by described electric screwdriver master controller.
8. screw leakage-proof lock intelligent control method according to claim 7, is characterized in that: when described valve body completes the clearance of a dog catch, described server is preserved the quantity that product is let pass and monitored.
9. screw leakage-proof lock intelligent control method according to claim 7, it is characterized in that: set in time locking the quantity of screw to described electric screwdriver master controller, separately the electric screwdriver master controller described in set or pass through described server to multiple described electric screwdriver master controller batch setting.
10. screw leakage-proof lock intelligent control method according to claim 7, is characterized in that: when unloading next screw, and described electric screwdriver master controller counting subtracts one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410611950.8A CN104391463A (en) | 2014-11-04 | 2014-11-04 | Screw locking omission-prevention intelligent control device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410611950.8A CN104391463A (en) | 2014-11-04 | 2014-11-04 | Screw locking omission-prevention intelligent control device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104391463A true CN104391463A (en) | 2015-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410611950.8A Pending CN104391463A (en) | 2014-11-04 | 2014-11-04 | Screw locking omission-prevention intelligent control device and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN104391463A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043751A (en) * | 2015-08-31 | 2015-11-11 | 符自彬 | Intelligent electric screwdriver detection device |
| CN113305527A (en) * | 2021-05-20 | 2021-08-27 | 山东英信计算机技术有限公司 | Detection method for server production screw lock with missing lock |
| CN114986140A (en) * | 2022-06-17 | 2022-09-02 | 苏州安智无线电能传输研究院有限公司 | Numerical-control screw locking system |
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| CN101706652A (en) * | 2009-05-22 | 2010-05-12 | 海洋王照明科技股份有限公司 | Method and system for monitoring mounting data of product screw and data monitoring terminal |
| CN201519928U (en) * | 2009-09-28 | 2010-07-07 | 西门子威迪欧汽车电子(惠州)有限公司 | Control device for preventing screw from not being marked |
| CN101898339A (en) * | 2009-05-26 | 2010-12-01 | 海洋王照明科技股份有限公司 | Counting alarm electric screw driver |
| US20140159920A1 (en) * | 2011-07-24 | 2014-06-12 | Makita Corporation | Adapter for power tools, power tool system and method for wirelessly communicating maintenance information therefor |
| CN204241892U (en) * | 2014-11-04 | 2015-04-01 | 研华科技(中国)有限公司 | Screw leakage-proof lock intelligent control device |
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2014
- 2014-11-04 CN CN201410611950.8A patent/CN104391463A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101706652A (en) * | 2009-05-22 | 2010-05-12 | 海洋王照明科技股份有限公司 | Method and system for monitoring mounting data of product screw and data monitoring terminal |
| CN101898339A (en) * | 2009-05-26 | 2010-12-01 | 海洋王照明科技股份有限公司 | Counting alarm electric screw driver |
| CN201519928U (en) * | 2009-09-28 | 2010-07-07 | 西门子威迪欧汽车电子(惠州)有限公司 | Control device for preventing screw from not being marked |
| US20140159920A1 (en) * | 2011-07-24 | 2014-06-12 | Makita Corporation | Adapter for power tools, power tool system and method for wirelessly communicating maintenance information therefor |
| CN204241892U (en) * | 2014-11-04 | 2015-04-01 | 研华科技(中国)有限公司 | Screw leakage-proof lock intelligent control device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043751A (en) * | 2015-08-31 | 2015-11-11 | 符自彬 | Intelligent electric screwdriver detection device |
| CN113305527A (en) * | 2021-05-20 | 2021-08-27 | 山东英信计算机技术有限公司 | Detection method for server production screw lock with missing lock |
| CN114986140A (en) * | 2022-06-17 | 2022-09-02 | 苏州安智无线电能传输研究院有限公司 | Numerical-control screw locking system |
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Application publication date: 20150304 |
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