CN104386471B - Assembly robot system for realizing multi-station overturning of cylinder block - Google Patents

Assembly robot system for realizing multi-station overturning of cylinder block Download PDF

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Publication number
CN104386471B
CN104386471B CN201410536502.6A CN201410536502A CN104386471B CN 104386471 B CN104386471 B CN 104386471B CN 201410536502 A CN201410536502 A CN 201410536502A CN 104386471 B CN104386471 B CN 104386471B
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roller
way
turntable
cylinder block
robot
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CN104386471A (en
Inventor
李建刚
李红剑
游学军
朱炜
张俊雄
宋蔚
李承焕
王�琦
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FAW Group Corp
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FAW Group Corp
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Abstract

The invention relates to an assembly robot system for realizing multi-station overturning of a cylinder block. The assembly robot system comprises a fourth rotary table, and is characterized in that the fourth rotary table is connected with one end of a second roller bed, one end of a fourth roller bed, one end of a fifth roller bed and one end of a seventh roller bed respectively; the other end of the second roller bed is connected with one end of a first roller bed; the other end of the first roller bed is connected with a second rotary table; the other end of the fourth roller bed is connected with one end of a third roller bed; the other end of the third roller bed is connected with a third rotary table; the other end of the fifth roller bed is connected with one end of a sixth roller bed; the other end of the sixth roller bed is connected with a fifth rotary table; the other end of the seventh roller bed is connected with one end of an eighth roller bed; the other end of the eighth roller bed is connected with a first rotary table; a robot is arranged in a triangular area formed by the seventh roller bed and the second roller bed; the back side of the robot is provided with an engine delivery station; one side of the robot is provided with a movable connection final assembly platform. By adopting the assembly robot system, the equipment use efficiency of the robot is increased, and the cost is reduced.

Description

Realize the assembly robot system of cylinder block multiplexing's bit flipping
Technical field
The present invention relates to a kind of assembly robot system realizing cylinder block multiplexing's bit flipping, belong to diesel engine manufacturing technology Field.
Background technology
When using robot, often a robot can only carry out a station operation to engine assembly production line.? In prior art, when the job content of robot is to carry, overturn, the beat due to carrying and overturn is generally significantly less than reality life Producing line beat, if single machine people only implements a carrying or upset work, causes robot service efficiency low.
Traditional engine line is generally linear type, annular, rectangle etc., due to wire body pattern, procedure arrangement, machine Limiting of the factors such as people's radius of clean-up undertakes two or is more than the procedures of two so that giving birth to it is impossible to realize a robot Producing line equipment service efficiency is low, and equipment investment cost is high.
Content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, provides a kind of cylinder block multiplexing's bit flipping realized Assembly robot system, can realize three road assembly process contents using a robot, and the equipment that increased robot uses Efficiency, reduces cost.
The technical scheme providing according to the present invention, a kind of assembly robot system realizing cylinder block multiplexing's bit flipping, bag Include the 4th turntable, feature is: described 4th turntable respectively with the second roller-way, the 4th roller-way, the 5th roller-way and the 7th roller-way one End connects, and forms Delta Region respectively between the second roller-way, the 4th roller-way, the 5th roller-way and the adjacent roller-way of the 7th roller-way;Institute The other end stating the second roller-way is connected with one end of the first roller-way, and the other end of the first roller-way is connected with the second turntable;Described The other end of four roller-ways is connected with one end of the 3rd roller-way, and the other end of the 3rd roller-way is connected with the 3rd turntable;Described 5th roller The other end in road is connected with one end of the 6th roller-way, and the other end of the 6th roller-way is connected with the 5th turntable;Described 7th roller-way The other end is connected with one end of the 8th roller-way, and the other end of the 8th roller-way connects the first turntable;Described 7th roller-way and the second roller Robot is set in the Delta Region that road is formed, offline position of electromotor is set in the rear side of robot, sets in robot side Put the total assembling platform of Lian alive.
Further, the total assembling platform of described Lian alive includes two operation positions.
The method have the advantages that (1) present invention adopts " x " type structure, upset and carrying station are arranged on Adjacent position, realizes sharing of 1 robot;(2) robots realize the job content of three kinds of operations, improve robot and set Standby service efficiency, reduces equipment investment.
Brief description
Fig. 1 is the structural representation of the present invention.
Specific embodiment
With reference to concrete accompanying drawing, the invention will be further described.
As shown in Figure 1: the described assembly robot system realizing cylinder block multiplexing's bit flipping includes the first turntable 1, machine People 2, offline position 3 of electromotor, Lian total assembling platform 4 of living, the second turntable 5, the first roller-way 6, the second roller-way 7, the 3rd turntable 8, the Three roller-ways 9, the 4th roller-way 10, the 4th turntable 11, the 5th roller-way 12, the 6th roller-way 13, the 5th turntable 14, the 7th roller-way 15, Eight roller-ways 16 etc..
As shown in figure 1, the present invention includes the 4th turntable 11, the 4th turntable 11 respectively with the second roller-way 7, the 4th roller-way 10, One end of 5th roller-way 12 and the 7th roller-way 15 connects, the second roller-way 7, the 4th roller-way 10, the 5th roller-way 12 and the 7th roller-way 15 Adjacent roller-way between form Delta Region respectively, thus constituting " x " type centered on the 4th turntable 11;Described second roller-way 7 other end is connected with one end of the first roller-way 6, and the other end of the first roller-way 6 is connected with the second turntable 5;Described 4th roller-way 10 other end is connected with one end of the 3rd roller-way 9, and the other end of the 3rd roller-way 9 is connected with the 3rd turntable 8;Described 5th roller-way 12 other end is connected with one end of the 6th roller-way 13, and the other end of the 6th roller-way 13 is connected with the 5th turntable 14;Described 7th The other end of roller-way 15 is connected with one end of the 8th roller-way 16, and the other end of the 8th roller-way 16 connects the first turntable 1;Described 7th Roller-way 15 and the second roller-way 7 are operation station, arrange robot in the Delta Region that the 7th roller-way 15 and the second roller-way 7 are formed 2, offline position 3 of electromotor is set in the rear side of robot 2, in the robot 2 side setting total assembling platform of Lian 4 alive, the company's of living general assembly Platform 11 includes two operation positions, to meet production line beat;
Described first turntable 1, the second turntable 5, the 3rd turntable 8 and the 5th turntable 14 other parts phase with production line respectively Even, in order to accept or to exclude cylinder block or empty pallet;Wherein, the 3rd turntable 8 is reached the standard grade station for cylinder block, and cylinder block is reached the standard grade station It is separately positioned on the both sides of production line with offline position 3 of cylinder block.
The operation principle of the present invention: the present invention controls the operation with robot 2 to complete gas by rotating of the 4th turntable 11 Cylinder body is in the circulation of production line and assembling.
During actual production, the second turntable 5 accepts the cylinder block from operation one, first roller-way 6 that then circulates successively, the Two roller-ways 7;By robot 2, cylinder block upset is carried to the idle station of the total assembling platform of Lian alive 4 and turns over for 90 ° in the second roller-way 7 Turn 90 ° of placements;Complete after the company's of living general assembly wait the arbitrary station in the total assembling platform of Lian 4 of living, robot 2 will complete to assemble Cylinder block from live the total assembling platform of Lian 4 overturn 90 ° after be placed back into the second roller-way 7;4th turntable 11 be rotatably connected the second roller-way 7 with 5th roller-way 12;Cylinder block flow to the 6th roller-way 13 through the 4th turntable 11, the 5th roller-way 12 successively, then revolves through the 5th turntable 14 Turn, cylinder block flows into operation two and operation three;Flow to the 8th roller-way 16 in operation three cylinder block through the first turntable 1 rotation, reach 7th roller-way 15;At the 7th roller-way 15, cylinder block is carried to by offline position 3 of cylinder block by robot 2, completes under cylinder block Line;4th turntable 11 is rotatably connected the 7th roller-way 15 and the 4th roller-way 10;Empty pallet at 7th roller-way 15 flows through the 4th successively Turntable 11, the 4th roller-way 10, the 3rd roller-way 9, through the 3rd turntable 8 rotation after return production line cylinder block reach the standard grade station wait cylinder Body is reached the standard grade.

Claims (2)

1. a kind of assembly robot system realizing cylinder block multiplexing's bit flipping, including the 4th turntable (11), is characterized in that: described 4th turntable (11) is connected with one end of the second roller-way (7), the 4th roller-way (10), the 5th roller-way (12) and the 7th roller-way (15) respectively Connect, formed respectively between the second roller-way (7), the 4th roller-way (10), the 5th roller-way (12) and the adjacent roller-way of the 7th roller-way (15) Delta Region;The other end of described second roller-way (7) is connected with one end of the first roller-way (6), the other end of the first roller-way (6) with Second turntable (5) connects;The other end of described 4th roller-way (10) is connected with one end of the 3rd roller-way (9), the 3rd roller-way (9) The other end is connected with the 3rd turntable (8);The other end of described 5th roller-way (12) is connected with one end of the 6th roller-way (13), and the 6th The other end of roller-way (13) is connected with the 5th turntable (14);The other end of described 7th roller-way (15) and the one of the 8th roller-way (16) End connects, and the other end of the 8th roller-way (16) connects the first turntable (1);Described 7th roller-way (15) and the second roller-way (7) are formed Delta Region in setting robot (2), robot (2) rear side arrange offline position (3) of electromotor, in robot (2) The side setting total assembling platform of Lian (4) alive;
Described 3rd turntable (8) is reached the standard grade station for cylinder block, and cylinder block offline position (3) of station and electromotor of reaching the standard grade is respectively provided with Both sides in production line;Cylinder block is completed in production line by the rotation control of the 4th turntable (11) and the operation of robot (2) Circulation and assembling;
Second turntable (5) accepts the cylinder block from operation one, the first roller-way (6) that then circulates successively, the second roller-way (7); By robot (2), cylinder block upset is carried to the idle station of the total assembling platform of Lian alive (4) and overturns for 90 ° in the second roller-way (7) 90 ° of placements;Complete after the company's of living general assembly wait the arbitrary station in the total assembling platform of the Lian (4) that lives, robot (2) will complete to fill The cylinder block joined is placed back into the second roller-way (7) after overturning 90 ° from the total assembling platform of the Lian (4) that lives;4th turntable (11) is rotatably connected Two roller-ways (7) and the 5th roller-way (12);Cylinder block flow to the 6th roller-way through the 4th turntable (11), the 5th roller-way (12) successively (13), then rotate through the 5th turntable (14), cylinder block flows into operation two and operation three;In operation three cylinder block through the first turntable (1) rotation flows to the 8th roller-way (16), reaches the 7th roller-way (15);At the 7th roller-way (15) place by robot (2) by cylinder block It is carried to offline position (3) of electromotor, complete cylinder block offline;4th turntable (11) is rotatably connected the 7th roller-way (15) and the 4th Roller-way (10);The empty pallet at the 7th roller-way (15) place flows through the 4th turntable (11), the 4th roller-way (10), the 3rd roller-way (9) successively, Through the 3rd turntable (8) rotation after return production line cylinder block reach the standard grade station wait cylinder block reach the standard grade.
2. realize the assembly robot system of cylinder block multiplexing's bit flipping as claimed in claim 1, it is characterized in that: described work is even Total assembling platform (4) includes two operation positions.
CN201410536502.6A 2014-10-11 2014-10-11 Assembly robot system for realizing multi-station overturning of cylinder block Active CN104386471B (en)

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CN104386471B true CN104386471B (en) 2017-02-01

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Publication number Priority date Publication date Assignee Title
CN104985429A (en) * 2015-05-13 2015-10-21 中国第一汽车股份有限公司 Double X-type engine assembly-production line
CN105397556B (en) * 2015-12-08 2019-02-26 长沙长泰机器人有限公司 Production line is carried by the robot of engine cylinder cover cylinder body

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Publication number Priority date Publication date Assignee Title
CN203558530U (en) * 2013-11-01 2014-04-23 天永机械电子(上海)有限公司 X-shaped reversing assembly framework

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US5005335A (en) * 1988-03-14 1991-04-09 Fmc Corporation Stretch wrapping robotic palletizer
JP3112130B2 (en) * 1993-05-21 2000-11-27 澁谷工業株式会社 Container alignment device
AUPQ780900A0 (en) * 2000-05-29 2000-06-22 Becfab Equipment Pty Ltd Article transfer apparatus
US6999847B2 (en) * 2002-07-26 2006-02-14 Unelab Llc Specimen carrier transfer apparatus for a conveyor track
CN203728091U (en) * 2014-02-21 2014-07-23 中国第一汽车股份有限公司 Heavy diesel engine test run preassembly line
CN103935717B (en) * 2014-04-26 2016-02-10 中国第一汽车股份有限公司 Diesel Engine Complete Machine Leak Detection line

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CN203558530U (en) * 2013-11-01 2014-04-23 天永机械电子(上海)有限公司 X-shaped reversing assembly framework

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