CN104281133A - Upper computer alarm system - Google Patents
Upper computer alarm system Download PDFInfo
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- CN104281133A CN104281133A CN201410499809.3A CN201410499809A CN104281133A CN 104281133 A CN104281133 A CN 104281133A CN 201410499809 A CN201410499809 A CN 201410499809A CN 104281133 A CN104281133 A CN 104281133A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 6
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- 239000003086 colorant Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 abstract description 2
- 238000003384 imaging method Methods 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052785 arsenic Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- 229910005540 GaP Inorganic materials 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- HZXMRANICFIONG-UHFFFAOYSA-N gallium phosphide Chemical compound [Ga]#P HZXMRANICFIONG-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention relates to the field of automatic monitoring of electrical equipment and discloses an upper computer alarm system. The upper computer alarm system comprises an equipment side, an upper computer side and a server side, wherein the equipment side monitors the operation conditions of all sets of equipment in real time, transmits the operation condition information of the equipment to the upper computer side and immediately collects fault information and sends the fault information to the server side when faults occur; the upper computer side receives and displays the equipment operation condition information sent by the equipment side and receives and displays data codes sent by the server side; the server side comprises a fault code database, receives the fault information sent by the equipment side, converts the fault information into the corresponding data codes and sends the data codes to the upper computer side to be displayed. The upper computer alarm system can monitor the working states of the equipment in real time, an imaging operation interface is provided for operation personnel, a good human-computer interaction interface is achieved, the operation personnel can easily, accurately and visually conduct monitoring and make judgment quickly, and losses are reduced.
Description
Technical field
The present invention relates to the automatically-monitored field of electrical equipment, be specifically related to a kind of host computer warning system.
Background technology
Along with the modern industry is progressively to electromechanical integration future development, the robotization of equipment, intellectuality, the improving constantly of maximization and complicated degree, the economic loss that device fails is brought to enterprise is increasing.Problems and fault is there will be in the production run of whole combined workshop, some fault is avoidable, and some fault needs prevention, these faults that can prevent are all generally need Timeliness coverage, if only go frequent tour by people, are delay manpower on the one hand certainly, the tour of the opposing party's dough figurine also there will be careless mistake and makes an inspection tour situation not in place, find not in time, the as easy as rolling off a log damage causing machinery and equipment, and then affect production effect
Therefore, carry out Real-Time Monitoring by the operation conditions of equipment and fault alarm imperative, can say so, select correct equipment working condition Real-Time Monitoring and fault alarm technology to be the important means that modern industry ensures production system operation stability and reliability.
Summary of the invention
Technical matters to be solved by this invention is, provides a kind of host computer warning system, needs artificially to make an inspection tour the problem finding to take time and effort with the fault of machinery and equipment in the production run solving original combined workshop.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is as follows: a kind of host computer warning system, comprising: equipment end, upper computer end and server end, wherein,
Described equipment end couples mutually with described upper computer end and server end, described equipment end is monitored the operation conditions of individual device in real time and is sent the status information that equipment runs to described upper computer end, gathers failure message immediately send to described server end when equipment breaks down;
Described upper computer end couples mutually with described equipment end and server end, and the equipment running status information that receiving equipment end sends shows, and the data code receiving the transmission of described server end shows;
Described server end comprises a failure code database, receives failure message that described equipment end sends and is converted to corresponding data code and sends to described upper computer end to show.
Further, described upper computer end comprises touch screen, described touch screen is integrated with each parts viewing area of the individual device of equipment end, status information on each parts viewing area forms different colors by the driving of LED array and indicates, when a certain parts of a certain equipment normally run, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the first color, when a certain parts operation of a certain equipment is broken down, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the second color.Be set to different colors mainly conveniently staff check.
Further, each parts of described equipment end to affiliated each machinery and equipment are provided with sensor and/or electromagnetic detection switch.
Preferably, described equipment end adopts configuration software to realize to the process monitoring of each parts of individual device, has good human-computer interaction interface, is monitored by Computer signal to automation equipment or process, control and management.。
Preferably, between described equipment end and upper computer end, be also provided with buzzer siren, for sending buzzing alarming sound, prompting staff equipment breaks down.
Compared with prior art, host computer warning system provided by the present invention, the work in every state of each equipment can be monitored in real time, it is a kind of graphical operation interface for operating personnel provide, be conducive to operating personnel accurately, intuitively to monitor, and can judge rapidly, reduce the loss, decrease the input of labour simultaneously, can be widely used in the electromechanical integration production field of industry.
Accompanying drawing explanation
Fig. 1 is the structural representation of host computer warning system of the present invention;
Fig. 2 is the operation interface schematic diagram of the touch screen described in the embodiment of the present invention.
Embodiment
As employed some vocabulary to censure specific components in the middle of instructions and claim.Those skilled in the art should understand, and goods producer may call same parts with different noun.This specification and claims are not used as with the difference of title the mode distinguishing parts, but are used as the criterion of differentiation with parts difference functionally.Instructions subsequent descriptions is for implementing better embodiment of the present invention, and right described description is to illustrate for the purpose of rule of the present invention, and is not used to limit scope of the present invention.Protection scope of the present invention is when being as the criterion depending on the claims person of defining.
Below in conjunction with accompanying drawing, the present invention is described in further detail, but not as a limitation of the invention.
As shown in Figure 1, host computer 20 warning system of the present invention, comprises equipment end 10, host computer 20 end and server end 30.All equipment is carried out Centralized Monitoring alarm by the present invention, and operator on duty can monitor the equipment operation condition of different pulpit simultaneously, and can go to process corresponding equipment failure according to warning content.
Described equipment end 10, couple mutually with described host computer 20 end and server end 30, described equipment end 10 is monitored the operation conditions of individual device in real time and is sent the status information that equipment runs to described host computer 20 end, gathers failure message immediately send to described server end 30 when equipment breaks down.
Specifically, described equipment end 10 mainly comprises the various machinery and equipment manufactured in workshop, all machinery and equipment all will include the monitoring of equipment end 10 in, comprise equipment 1, equipment 2, equipment 3 etc., the factor allowing it normally to start in equipment 1 and to work includes parts 11, parts 12, parts 13 etc., by that analogy, each equipment affect its normally start and work because have a lot, can a certain equipment normally start may also premised on the startup of other equipment, such as affect the normal work of equipment 2 and comprise the normal startup of equipment 1 and the power switch etc. of its inside, the present invention by all affect this equipment run well parts and factor all take into account, its duty is detected by sensor installation or electromagnetic detection switch etc. on these parts or equipment.For fodder production line workshop, a complete feed cooling production line generally needs main induced draft fan, heating power main induced draft fan, hammer beater, lock wind discharger, backflow blower fan and disk discharger, in main induced draft fan, the device and the factor that affect its normal work generally comprise 4C1 main power switch, 4C1 controls power switch, blower fan is soft opens de-jumping, main induced draft fan is anxious to stop, fan frequency conversion fault, in heating power main induced draft fan, the device and the factor that affect its normal work generally comprise 5C1 main power switch, 5C1 controls power switch, main induced draft fan fault, main induced draft fan is anxious to stop, main induced draft fan blinds, gather dust to run and start, backflow fan starting, in hammer beater, affect its normally work device generally comprises 4C2 main power switch, 4C2 controls power switch, beat soft de-ly to jump, beat suddenly to stop, north side flow switch, southern side flow switch, in lock wind discharger, affect its normally work factor generally comprises 4C4 main power switch, 4C4 controls power switch, lock wind apparatus power switch, lock wind suddenly stop, feed system starts, beats operation, in backflow blower fan, affect its normally device of work and factor generally comprise 5C3 main power switch, reflux soft open jump former, backflow blower fan is anxious stops, in disk discharger, affect it normally device of work and factor generally comprise 4C4 main power switch, discharger power switch, discharger frequency conversion fault, feed system start, discharger heat protects 1, discharger heat protects 2, discharger suddenly stops, electronic belt operation etc.Described equipment end 10 carries out Real-Time Monitoring by their operation conditions, its monitoring is carried out directly or indirectly connecting realizing on its corresponding circuit, and the information that they run is sent to host computer 20, show at host computer 20, the information of display is mainly the quality of their operation conditions, such as, when the lock wind apparatus power switch of lock wind discharger breaks down, when causing lock wind discharger to run, will show it at host computer 20 and break down, the display of fault distinguishes with color.
Described host computer 20 end, couples mutually with described equipment end 10 and server end 30, and the equipment running status information that receiving equipment end 10 sends shows, and the data code receiving the transmission of described server end 30 shows.
Specifically, described host computer 20 end comprises touch screen, described touch screen is integrated with each parts viewing area of the individual device of equipment end 10, status information on each parts viewing area forms different colors by the driving of LED array and indicates, when a certain parts of a certain equipment normally run, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the first color, the instruction of preferred employing green, when a certain parts operation of a certain equipment is broken down, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the second color, the instruction of preferred employing redness.Such as, when the device and factor that affect the work of lock wind discharger do not exist, when it can normally start, all devices in lock wind discharger one district corresponding on touch screen are all shown as the first color, such as green, when the lock wind apparatus power switch of lock wind discharger breaks down, when causing lock wind discharger to run, its color executed that breaks down will be shown at host computer 20, such as red, the display of its fault is indicated by the color of light emitting diode, and light emitting diode is referred to as LED.The diode be made up with the compound of arsenic (AS), phosphorus (P) of gallium (Ga), can give off visible ray when electronics and hole-recombination, as pilot lamp in circuit and instrument, or forms word or numerical monitor.Gallium arsenide phosphide diode glows, gallium phosphide diode green light, silicon carbide diode Yellow light-emitting low temperature.By the instruction of different colours, which corresponding component of operating personnel to any platform equipment is made to break down very clear.Owing to factor of each impacts all for certain equipment being taken into account and having given setting on touch screen, therefore find out it is which component failure on any platform equipment and any platform equipment easily via the display on touch screen.In addition, whether touch screen normally can not only work by display device, the code of fault can also be shown.
Fig. 2 is the interface display district schematic diagram of a touch screen of the present invention, the factor that each startup of equipment work allows is taken into account, adopts visualized graphs pattern, convenient clear.This interface schematic diagram is only exemplarily, is not limited in this graphic model.
It should be noted that, all faults of described system have corresponding trouble light display, as long as fault exists always, corresponding trouble light is lighted always or is rendered as the color of a certain setting, such as red, until Failure elimination, trouble light automatic distinguishing, when equipment again normally starts and works, pilot lamp corresponding on touch screen is beated for the color of another setting, such as green.Adopt touch screen structure can the details of detailed equipment failure, can refine to is that the information such as which kind of equipment failure have appearred in which region of which bar production line, these information can be shown in real time by device panel, and notify that related personnel arrives on-the-spot releasing equipment failure in time, ensure carrying out smoothly of production.
Described server end 30, comprises a failure code database, receives failure message that described equipment end 10 sends and is converted to corresponding data code and sends to described host computer 20 end to show.
When equipment breaks down in operational process, gather failure message immediately, indicate at host computer 20 end on the one hand, show certain device failure of certain equipment, on the other hand failure message is issued server end 30, automatically searched by server end 30 according to failure message and generate failure code and also shown on touch screen, like this, operating personnel very clearly can not only know where break down, and can find the scheme of dealing with problems very easily by failure code.
The process monitoring of each parts of described equipment end 10 pairs of individual devices adopts configuration software to realize.
Configuration software, also known as configuration monitoring system software.Be translated from English SCADA, i.e. Supervisory Control and Data Acquisition (data acquisition and Monitor and Control).It refers to the special software of some data acquisitions and process control.They are in software platform and the development environment of automatic control system supervisory layers one-level, use configuration mode flexibly, for user provide rapid build industrial automation control system monitoring function, the Software tool of general level, its operation must rely on industrial computer.
Touch screen (Touch panel) is also called contact panel, it is an induction type liquid crystal indicator that can receive the input signals such as contact, when contacting the graphic button on screen, haptic feedback system on screen can drive various hookup mechanism according to the formula of programming in advance, in order to replace mechanical push button panel, and lively visual and sound effects can be produced by liquid crystal display picture.To touch-screen and the industrial computer sending controling instruction that configuration is housed, therefore can be regarded as host computer 20, PLC receives instruction, complete corresponding action, PLC now just can regard slave computer as, and by communication, the state that some on-the-spot data or equipment run, and failure message can feed back on touch-screen or industrial computer by PLC, convenient operation person is to the monitoring of equipment operation condition.
In order to improve warning dynamics, between described equipment end 10 and host computer 20 end, also buzzer siren is installed.When equipment breaks down, hummer gives the alarm sound simultaneously, and prompting staff notes, strengthens implementation dynamics.
For improving the Manufacture Execution ability of workshop, one of them key factor is exactly the continuity ensureing to produce, the adaptability to changes of response random fault fast must be possessed, the actual effect of effective raising equipment control and connecting, the present invention can realize the accurate warning of failure message, solves the indefinite present situation of fault alarm information, especially by " picture " display on touch screen, can know and represent fault factor, very clear.
Above-mentioned explanation illustrate and describes some preferred embodiments of the present invention, but as previously mentioned, be to be understood that the present invention is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in invention contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.
Claims (5)
1. a host computer warning system, is characterized in that, described system comprises: equipment end, upper computer end and server end; Wherein,
Described equipment end couples mutually with described upper computer end and server end, described equipment end is monitored the operation conditions of individual device in real time and is sent the status information that equipment runs to described upper computer end, gathers failure message immediately send to described server end when equipment breaks down;
Described upper computer end couples mutually with described equipment end and server end, and the equipment running status information that receiving equipment end sends shows, and the data code receiving the transmission of described server end shows;
Described server end comprises a failure code database, receives failure message that described equipment end sends and is converted to corresponding data code and sends to described upper computer end to show.
2. host computer warning system as claimed in claim 1, it is characterized in that, described upper computer end comprises touch screen, described touch screen is integrated with each parts viewing area of the individual device of equipment end, status information on each parts viewing area forms different colors by the driving of LED array and indicates, when a certain parts of a certain equipment normally run, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the first color, when a certain parts operation of a certain equipment is broken down, this parts viewing area of this corresponding on the touchscreen equipment of described LED array is driven to be shown as the second color.
3. host computer warning system as claimed in claim 1, it is characterized in that, each parts of described equipment end to affiliated each machinery and equipment are provided with sensor and/or electromagnetic detection switch.
4. host computer warning system as claimed in claim 3, is characterized in that, described equipment end adopts configuration software to realize to the process monitoring of each parts of individual device.
5. host computer warning system as claimed in claim 4, is characterized in that, between described equipment end and upper computer end, be also provided with buzzer siren.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410499809.3A CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410499809.3A CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
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| CN104281133A true CN104281133A (en) | 2015-01-14 |
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| CN201410499809.3A Pending CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
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Cited By (3)
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| CN109164790A (en) * | 2018-09-27 | 2019-01-08 | 合肥昌燎科技有限公司 | A kind of automation control appliance failure safe detection processing method |
| CN109991561A (en) * | 2019-04-11 | 2019-07-09 | 珠海格力智能装备有限公司 | Test method and system, household electrical appliance, terminal module |
| CN110795414A (en) * | 2019-11-01 | 2020-02-14 | 北京北方华创微电子装备有限公司 | Alarm analysis method and device for semiconductor equipment |
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Application publication date: 20150114 |