CN104237765A - FCT automatic test system integrated on ICT device - Google Patents

FCT automatic test system integrated on ICT device Download PDF

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Publication number
CN104237765A
CN104237765A CN201310236429.6A CN201310236429A CN104237765A CN 104237765 A CN104237765 A CN 104237765A CN 201310236429 A CN201310236429 A CN 201310236429A CN 104237765 A CN104237765 A CN 104237765A
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fct
ict
circuit unit
module
circuit
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CN104237765B (en
Inventor
庞东
林宝伟
刘洪明
庄展增
张巍
丁欣欣
曹丹
杨时贤
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Abstract

The invention provides an FCT automatic test system integrated on an ICT device. The ICT device comprises an industrial personal computer, an ICT mechanical component control unit, an ICT detection unit and a needle bed. The FCT automatic test system comprises an FCT signal detection circuit unit, an ICT/FCT cooperative control circuit unit and an ICT/FCT strong and weak current isolating circuit unit. The ICT device is in communication with the ICT/FCT cooperative control circuit unit and the FCT signal detection circuit unit, the ICT device and the FCT signal detection circuit unit are electrically connected with the ICT/FCT strong and weak current isolating circuit unit, the needle bed is electrically connected with the ICT/FCT strong and weak current isolating circuit unit, and the connection between the needle bed and the ICT detection unit and the connection between the needle bed and the FCT signal detection circuit unit are switched by the ICT/FCT strong and weak current isolating circuit unit according to the instructions of the ICT/FCT cooperative control circuit unit. According to the FCT automatic test system integrated on the ICT device, integrated testing of ICT and FCT is achieved, the automation degree is high, and the testing efficiency is improved; the cost for popularizing integrated testing is substantially reduced, and the labor intensity of testing of testing personnel is reduced.

Description

Be integrated in the FCT automatization test system of ICT equipment
Technical field
The present invention relates to air conditioner test field, particularly relate to one and can be integrated in ICT(In Circuit Tester, In-circiut tester) the FCT(Function Circuit Testing of equipment, functional test) automatization test system.
Background technology
At present, controller manufacturing enterprise at ICT(In Circuit Tester, In-circiut tester), FCT(Function Circuit Testing, functional test) test generally have 2 kinds of modes: 1, ICT, FCT split test; 2, ICT, FCT integrated testing; The first be in the industry early stage the technology that generally adopts, the second be then in the recent period in comparatively advanced test mode, be also following trend.In the ICT+FCT integrated measurement system of reality, various ICT/FCT integrated testing integrated systems in current industry have a fatal common fault-cost very expensive, reason is its superseded enterprise original ICT test macro, existing mechanical part and carton structure, this type of integrated measurement system, the real popularization cost that gets up is very high, utilization of resources rate is extremely low, and the benefit so brought for enterprise is just very limited.In addition, in existing ICT/FCT integrated measurement system, the mode that switching between the test of ICT light current is connected with FCT forceful electric power measurement circuit generally adopts high/low pin to switch switches, in actual applications, because thimble bad seek often appears in thimble, thimble pressure partially, thimble bends, thimble grade not in place is due to the series of problems of thimble contact, often make test unstable, and once strong and weak electricity thimble surprisingly contacts, will cause the danger of burning test macro, circuit-under-test plate, this will be fatefulue damage to test macro.The high cost of this test macro, excessive risk expose this test macro and there is problem demanding prompt solution.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of FCT automatization test system being integrated in ICT equipment, it achieves ICT and FCT integrated testing, improves testing efficiency; Significantly reduce the cost promoting integrated testing, and reduce the test labour intensity of tester.For achieving the above object, technical scheme of the present invention is as follows:
A kind of FCT automatization test system being integrated in ICT equipment, ICT equipment comprises industrial computer, ICT moving parts control module, IC detecting unit and needle-bar, and described FCT automatization test system comprises FCT signal deteching circuit unit, ICT/FCT Collaborative Control circuit unit and ICT/FCT strong and weak electricity buffer circuit unit:
Described ICT equipment is connected with described ICT/FCT Collaborative Control circuit unit, FCT signal deteching circuit unit communication respectively;
Described ICT equipment, FCT signal deteching circuit unit are electrically connected with described ICT/FCT strong and weak electricity buffer circuit unit respectively, and described needle-bar is electrically connected with described ICT/FCT strong and weak electricity buffer circuit unit;
Described ICT/FCT Collaborative Control circuit unit is according to the state parameter signal control FCT signal deteching circuit unit of moving parts of the instruction of industrial computer and ICT equipment and the duty of ICT moving parts control module;
Described ICT/FCT strong and weak electricity buffer circuit unit switches between described needle-bar and described ICT detecting unit according to ICT/FCT Collaborative Control circuit unit switching signal and connection between described needle-bar and described FCT signal deteching circuit unit.
More preferably, described FCT signal deteching circuit unit comprises:
Power module, provides working power for giving circuit-under-test plate;
Signals collecting subelement, for the test parameter of circuit-under-test plate and parameter preset being compared, and is sent to described industrial computer by generation comparison result signal;
Communicating circuit integration module, for realizing described FCT signal deteching circuit unit and the communication between described ICT equipment and ICT/FCT Collaborative Control circuit unit.
More preferably, described signals collecting subelement comprises:
Light current voltage acquisition module, for gathering by the light current voltage of ADC Acquisition Circuit to circuit-under-test plate;
Forceful electric power voltage acquisition module, for being carried out isolation sampling by the forceful electric power voltage of voltage transformer (VT) to circuit-under-test plate, the mode calculated by ADC draws magnitude of voltage;
Fault simulation module, for pressing the logical time incision fault simulation signal of logic relay;
Numeral temperature-sensitive bag module, for simulating the temperature spot of setting load;
Electric expansion valve circuit automatic detection module, for the aperture of detected electrons expansion valve.
More preferably, the integrated RS485 communicating circuit of described communicating circuit integration module, RS232 communicating circuit, CAN communicating circuit, HBS communicating circuit and/or zero live wire communicating circuit.
More preferably, described signals collecting subelement also comprises remote signal intelligence sending module;
Described remote signal intelligence sending module receives by described RS485 communicating circuit the steering order signal that described industrial computer sends, and in real time circuit-under-test plate plate is carried out to the control of pattern, temperature spot and each load according to described steering order signal.
More preferably, described ICT/FCT strong and weak electricity buffer circuit comprises many group double-gate relays;
The many groups of connections of described double-gate relay for switching between described needle-bar and described ICT detecting unit and between described needle-bar and described FCT signal deteching circuit unit.
More preferably, the described double-gate relay model of many groups is identical;
The coils from parallel connection of coils of many groups of described double-gate relays, in same circuit, organizes described double-gate relay start-stop simultaneously more.
More preferably, described needle-bar is connected with described ICT/FCT strong and weak electricity buffer circuit unit with FCT bus respectively by ICT bus;
The normally closed contact of described double-gate relay connects ICT bus, and normally opened contact connects FCT bus, when testing circuit-under-test plate, first carrying out ICT test, carrying out FCT test afterwards.
More preferably, described FCT automatization test system also comprises scan module and data memory module, described scan module and data memory module communicate to connect with described industrial computer respectively, the bar code of described scan module scanning circuit-under-test plate, and bar code information is sent to described industrial computer, described industrial computer by described bar code information and test result corresponding stored in described data memory module.
More preferably, described FCT automatization test system also comprises remote control table, and described remote control table and described industrial computer communicate to connect, for debugging described industrial computer, carrying out database access operation and testing standard configuration.
The invention has the beneficial effects as follows:
The FCT automatization test system being integrated in ICT equipment of the present invention, achieves ICT and FCT integrated testing, realizes automatic test, decreases tester's configuration, improves testing efficiency; Realize using PC accurately configure FCT test item and judge, improve the quality level of product; Significantly reduce the cost promoting integrated testing simultaneously, and reduce the test labour intensity of tester.
Accompanying drawing explanation
Fig. 1 is the system chart being integrated in FCT automatization test system one embodiment of ICT equipment of the present invention;
Fig. 2 is that ICT test tests the process flow diagram of mutual synthetic operation with FCT;
Fig. 3 is the FCT automatization test system test flow chart being integrated in ICT equipment;
The schematic diagram of Fig. 4 ICT/FCT strong and weak electricity isolated location one embodiment.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, be further elaborated below in conjunction with the FCT automatization test system of drawings and Examples to the ICT of being integrated in equipment of the present invention.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Referring to figs. 1 through Fig. 4, FCT automatization test system one embodiment being integrated in ICT equipment of the present invention, ICT(In Circuit Tester, In-circiut tester) equipment comprises industrial computer 1, ICT moving parts control module 3, ICT detecting unit 10 and needle-bar 2, and described FCT automatization test system comprises FCT signal deteching circuit unit 7, ICT/FCT Collaborative Control circuit unit 6 and ICT/FCT strong and weak electricity buffer circuit unit 8;
FCT signal deteching circuit unit 7 and ICT/FCT Collaborative Control circuit unit 6 are electrically connected, and both are integrated is arranged on FCT circuit board 5;
ICT moving parts control module 3 adopts control bus to be connected with between moving parts 4, the operation of ICT moving parts control module 3 controller dynamic component 4.Moving parts 4 can rise or descending motion, in testing, for the PCB mainboard that fixing or disengaging are positioned on needle-bar, conveniently carries out testing or terminate test.ICT moving parts control module 3 is connected by cooperation control bus respectively with between ICT/FCT Collaborative Control circuit unit 6 and FCT signal deteching circuit unit 7, and needle-bar 2 is connected by ICT bus and FCT bus respectively with ICT/FCT strong and weak electricity buffer circuit unit 8: FCT signal deteching circuit unit 7, ICT/FCT Collaborative Control circuit unit 6 and ICT detecting unit 10 are powered by ICT power supply 9.
Described ICT equipment communicates to connect with ICT/FCT Collaborative Control circuit unit 6, FCT signal deteching circuit unit 7 respectively; Namely the industrial computer 1 of described ICT equipment, ICT moving parts control module 3, ICT detecting unit 10 communicate to connect with ICT/FCT Collaborative Control circuit unit 6, FCT signal deteching circuit unit 7 respectively;
The ICT detecting unit 10 of described ICT equipment is connected with ICT/FCT strong and weak electricity buffer circuit unit 8 respectively with FCT signal deteching circuit unit 7, and needle-bar 2 is electrically connected with ICT/FCT strong and weak electricity buffer circuit unit 8; ICT/FCT Collaborative Control circuit unit 6 according to the state parameter of the steering order signal of industrial computer 1 and the moving parts of ICT equipment such as limit switch feedback signal, moving parts up/down movable signal, ICT test PASS(and pass through) duty of the signal control FCT signal deteching circuit unit 7 such as signal and ICT moving parts control module 3.The automatization test system testing process of the present embodiment is as follows: be placed into by tested PCB mainboard after on needle-bar 2, press moving parts 4 start button of being drawn by ICT moving parts control module 3, moving parts 4 moves to the predeterminated position of limit switch, after moving parts 4 puts in place, send beginning test signal to industrial computer 1, now industrial computer 1 sends control signal and starts to perform ICT test by ICT detecting unit 10.After ICT has tested, industrial computer 1 sends test result PASS/FAIL signal to ICT moving parts control module 3, if FAIL signal, rising signals in cooperation control bus is only passed to moving parts 4 by ICT/FCT Collaborative Control circuit unit 6, moving parts 4 rises, and tester takes out tested PCB mainboard.If it is PASS signal that industrial computer 1 sends test result, the rising signals of controller dynamic component 4 is blocked and is ignored by ICT/FCT Collaborative Control circuit unit 6, and send the status signal that limit switch " puts in place " and feed back to ICT moving parts control module 3, moving parts 4 is maintained the original state, ICT/FCT Collaborative Control circuit unit 6 sends signal to industrial computer 1 simultaneously, makes testing software interface enter FCT test mode; After FCT has tested, according to system requirements, ICT/FCT Collaborative Control circuit unit 6 sends control signal driving machine dynamic component 4 and rises, and recover limit switch state to detect, the control authority of moving parts 4 hands to ICT moving parts control module 3 completely, re-starts ICT and the FCT test of a new round.
ICT/FCT strong and weak electricity buffer circuit unit 8 is according to the connection between ICT/FCT Collaborative Control circuit unit 6 switching command signal switching needle-bar 2 and ICT detecting unit 10 and between needle-bar 2 and FCT signal deteching circuit unit 7, wherein operational process is, control at above-mentioned ICT/FCT Collaborative Control circuit unit 6 pairs of moving parts 4, while ICT moving parts control module 3 returns PASS signal, namely detect that ICT tests PASS signal, when producing FCT continuation test request, by enable for ICT/FCT strong and weak electricity buffer circuit unit 8, under enabled state, double-gate relay in ICT/FCT strong and weak electricity buffer circuit unit 8 will switch to Chang Kaiduan, due to the single-ended connection performance of relay, now only form the physical connection between FCT circuit board 5 and needle-bar 2, now test pattern is switched to FCT test mode, in addition, rise at above-mentioned ICT/FCT Collaborative Control circuit unit 6 execution machine dynamic component 4, while moving parts 4 control hands to ICT moving parts control module 3, by strong and weak electricity shielding system forbidden energy, double-gate relay in ICT/FCT strong and weak electricity buffer circuit unit 8 switches to normal-closed end, only forms the physical connection of ICT detecting unit 10 and needle-bar 2.
More preferably, as a kind of embodiment, FCT signal deteching circuit unit 7 comprises:
Power module, provides working power for giving circuit-under-test plate; Described power module is also arranged in ICT/FCT strong and weak electricity buffer circuit unit 8.
Signals collecting subelement, for the test parameter of circuit-under-test plate and parameter preset being compared, and is sent to described industrial computer by generation comparison result signal;
Communicating circuit integration module, for realizing described FCT signal deteching circuit unit 7 and the communication between described ICT equipment and ICT/FCT Collaborative Control circuit unit 6.
Preferably, described signals collecting subelement comprises: light current voltage acquisition module, forceful electric power voltage acquisition module, fault simulation module, digital temperature-sensitive bag module and electric expansion valve circuit automatic detection module, described light current voltage acquisition module is used for by ADC(Analog-to-Digital Converter, A/D converter or analog/digital converter) the light current voltage of Acquisition Circuit to circuit-under-test plate gathers; Forceful electric power voltage acquisition module, for carrying out isolation sampling by voltage transformer (VT) to tested forceful electric power voltage, the mode calculated by ADC draws magnitude of voltage; Fault simulation module, for pressing the logical time incision fault simulation signal of logic relay; Numeral temperature-sensitive bag module, for simulating the temperature spot of setting load; Electric expansion valve circuit automatic detection module, for aperture or other functional parameter of detected electrons expansion valve.
The integrated RS485 communicating circuit of described communicating circuit integration module, RS232 communicating circuit, CAN communicating circuit, HBS communicating circuit and/or zero live wire communicating circuit etc.
More preferably, as a kind of embodiment, described signals collecting subelement also comprises remote signal intelligence sending module; Described remote signal intelligence sending module receives by described RS485 communicating circuit the steering order signal that described industrial computer sends, and in real time circuit-under-test plate plate is carried out to the control of pattern, temperature spot and each load according to described steering order signal.The practical work process of remote signal intelligence sending module is, the test logic order that industrial computer is preset according to tester, the various remote signal such as generation remote-controlled start-up to be freezed, heat, in the present invention, industrial computer sends remote signal input remote control mode (cancel and originally being sent by personnel's remote control mode that manual key produces) by RS485 communication, sends to tested mainboard Receiver through remote signal intelligence sending module.
More preferably, as a kind of embodiment, described ICT/FCT strong and weak electricity buffer circuit 8 comprises many groups double-gate relay (J1, J2), the connection of the described double-gate relay of many groups for switching between needle-bar 2 and ICT detecting unit 10 and between needle-bar 2 and FCT signal deteching circuit unit 7.The principle of work of double-gate relay as shown in Figure 4.
Preferably, the described double-gate relay model of many groups is identical, organizes the coils from parallel connection of coils of described double-gate relay in same circuit more, the described double-gate relay of many groups start-stop simultaneously.
Needle-bar 2 is connected with ICT/FCT strong and weak electricity buffer circuit unit 8 with FCT bus respectively by ICT bus, the normally closed contact of double-gate relay connects ICT bus, normally opened contact connects FCT bus, when testing circuit-under-test plate, first carry out ICT test, carry out FCT test afterwards, concrete testing process as shown in Figures 2 and 3.
Multiple described double-gate relay adopts same power mode, and the short circuit risk between circuit can be avoided to damage tested circuit board, also avoids the mutual interference of circuit simultaneously.
More preferably, as a kind of embodiment, FCT automatization test system also comprises scan module and data memory module, described scan module and data memory module communicate to connect with described industrial computer respectively, the bar code of described scan module scanning circuit-under-test plate, and bar code information is sent to described industrial computer, described industrial computer by described bar code information and test result corresponding stored in described data memory module.Test macro scans the bar code of every block testing host by scanner and is recorded into system, preserves, will play great role like this in later product quality supervision and trace back process after test completes to test result.
Preferably, described FCT automatization test system also comprises remote control table, and described remote control table and described industrial computer communicate to connect, for debugging described industrial computer, carrying out database access operation and testing standard configuration.Achieve database purchase test result, remote debugging Test Host and remote monitoring test data.
The design of this testing system software comprises the slave computer software design of FCT input plate and the exploitation of PC test macro.FCT input plate slave computer software with UC/OS II for system platform, Multi-task Concurrency operating mechanism is carried out to each functional module, the integrated each functional module driver of slave computer software, perform the various system directives that PC sends, comprise communication and set up and maintenance, fault simulation, signals collecting, moving parts control etc.
In ICT equipment and FCT automatization test system, industrial computer test macro is implemented to control to System Implementation overall logic, and all data of usage data library storage.Industrial computer test macro comprises FCT test logic editor module, FCT communication control module, pc port configuration module and telepilot automatic control module; FCT test logic editor module, for maintenance test logic, arranges the accurate judgement parameter of various test item, sends the fault simulation signal instruction etc. to Board Under Test;
FCT communication control module, module provide arrange the various communication interface of FCT circuit board for set up and keep and Board Under Test communication data;
Pc port configuration module, realizes the correlation function configuration of system, as the underlying parameter such as user, port; Telepilot automatic control module, for the control to remote signal intelligence sending module data.
FCT automatization test system in above-described embodiment, in conjunction with ICT equipment use, the whole test logic of test macro makes to computerized control, and realizes the linking of ICT, FCT test on testing process.Fulfillment database stored logic, database purchase test result, far call logic, remote monitoring test data, achieves ICT and FCT integrated testing; Achieve ICT and FCT integrated testing, automaticity is high simultaneously, decreases tester's configuration, improves testing efficiency; Realize using PC accurately configure FCT test item and judge, improve the quality level of product; Significantly reduce the cost promoting integrated testing, and reduce the test labour intensity of tester.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (10)

1. be integrated in a FCT automatization test system for ICT equipment, ICT equipment comprises industrial computer, ICT moving parts control module, ICT detecting unit and needle-bar, its feature in:
Described FCT automatization test system comprises FCT signal deteching circuit unit, ICT/FCT Collaborative Control circuit unit and ICT/FCT strong and weak electricity buffer circuit unit:
Described ICT equipment is connected with described ICT/FCT Collaborative Control circuit unit, FCT signal deteching circuit unit communication respectively;
Described ICT equipment, FCT signal deteching circuit unit are electrically connected with described ICT/FCT strong and weak electricity buffer circuit unit respectively, and described needle-bar is electrically connected with described ICT/FCT strong and weak electricity buffer circuit unit;
Described ICT/FCT Collaborative Control circuit unit is according to the state parameter signal control FCT signal deteching circuit unit of moving parts of the instruction of industrial computer and ICT equipment and the duty of ICT moving parts control module;
Described ICT/FCT strong and weak electricity buffer circuit unit switches between described needle-bar and described ICT detecting unit according to ICT/FCT Collaborative Control circuit unit switching signal and connection between described needle-bar and described FCT signal deteching circuit unit.
2. the FCT automatization test system being integrated in ICT equipment according to claim 1, is characterized in that:
Described FCT signal deteching circuit unit comprises:
Power module, provides working power for giving circuit-under-test plate;
Signals collecting subelement, for the test parameter of circuit-under-test plate and parameter preset being compared, and is sent to described industrial computer by generation comparison result signal;
Communicating circuit integration module, for realizing described FCT signal deteching circuit unit and the communication between described ICT equipment and ICT/FCT Collaborative Control circuit unit.
3. the FCT automatization test system being integrated in ICT equipment according to claim 2, is characterized in that:
Described signals collecting subelement comprises:
Light current voltage acquisition module, for gathering by the light current voltage of ADC Acquisition Circuit to circuit-under-test plate;
Forceful electric power voltage acquisition module, for being carried out isolation sampling by the forceful electric power voltage of voltage transformer (VT) to circuit-under-test plate, the mode calculated by ADC draws magnitude of voltage;
Fault simulation module, for pressing the logical time incision fault simulation signal of logic relay;
Numeral temperature-sensitive bag module, for simulating the temperature spot of setting load;
Electric expansion valve circuit automatic detection module, for the aperture of detected electrons expansion valve.
4. the FCT automatization test system being integrated in ICT equipment according to claim 3, is characterized in that:
The integrated RS485 communicating circuit of described communicating circuit integration module, RS232 communicating circuit, CAN communicating circuit, HBS communicating circuit and/or zero live wire communicating circuit.
5. the FCT automatization test system being integrated in ICT equipment according to claim 4, is characterized in that:
Described signals collecting subelement also comprises remote signal intelligence sending module;
Described remote signal intelligence sending module receives by described RS485 communicating circuit the steering order signal that described industrial computer sends, and in real time circuit-under-test plate plate is carried out to the control of pattern, temperature spot and each load according to described steering order signal.
6. the FCT automatization test system of the ICT equipment that is integrated according to any one of claim 1-5, is characterized in that:
Described ICT/FCT strong and weak electricity buffer circuit comprises many group double-gate relays;
The many groups of connections of described double-gate relay for switching between described needle-bar and described ICT detecting unit and between described needle-bar and described FCT signal deteching circuit unit.
7. the FCT automatization test system being integrated in ICT equipment according to claim 6, is characterized in that:
Many groups of described double-gate relay models are identical;
The coils from parallel connection of coils of many groups of described double-gate relays, in same circuit, organizes described double-gate relay start-stop simultaneously more.
8. the FCT automatization test system being integrated in ICT equipment according to claim 7, is characterized in that:
Described needle-bar is connected with described ICT/FCT strong and weak electricity buffer circuit unit with FCT bus respectively by ICT bus;
The normally closed contact of described double-gate relay connects ICT bus, and normally opened contact connects FCT bus, when testing circuit-under-test plate, first carrying out ICT test, carrying out FCT test afterwards.
9. the FCT automatization test system being integrated in ICT equipment according to claim 6, is characterized in that:
Also comprise scan module and data memory module, described scan module and data memory module communicate to connect with described industrial computer respectively, the bar code of described scan module scanning circuit-under-test plate, and bar code information is sent to described industrial computer, described industrial computer by described bar code information and test result corresponding stored in described data memory module.
10. the FCT automatization test system being integrated in ICT equipment according to claim 9, is characterized in that:
Also comprise remote control table, described remote control table and described industrial computer communicate to connect, for debugging described industrial computer, carrying out database access operation and testing standard configuration.
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