CN104124841B - Embedding tool for stator winding in micro permanent magnet generator - Google Patents
Embedding tool for stator winding in micro permanent magnet generator Download PDFInfo
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- CN104124841B CN104124841B CN201410365154.0A CN201410365154A CN104124841B CN 104124841 B CN104124841 B CN 104124841B CN 201410365154 A CN201410365154 A CN 201410365154A CN 104124841 B CN104124841 B CN 104124841B
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- permanent magnet
- magnet generator
- generator inner
- jig
- built
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Manufacture Of Motors, Generators (AREA)
- Windings For Motors And Generators (AREA)
Abstract
The invention discloses an embedding tool for a stator winding in a micro permanent magnet generator. The tool consists of an I-shaped winding board, a combined fixture, a combined cushion block, a shaft-including fixed base and a movable handle. The tool is structurally characterized in that the I-shaped winding board can be fixed between upper and lower clamping plates by adjusting a butterfly-shaped nut on the combined fixture; a left cushion block of the combined cushion block sleeves a shaft of the shaft-including fixed base, and sleeves a right cushion block of the combined cushion block on which the stator core in the micro permanent magnet generator is arranged; the movable handle is arranged on a thread at the tail end of the shaft of the shaft-including fixed base, and is rotated clockwise till the combined cushion is clamped tightly by the movable handle. The embedding tool has the advantages that the entire set of tool is low in cost, and is easy to machine. By using the embedding tool together with a pedal type winding machine, the transition of the conventional embedding process for the stator winding in the micro permanent magnet generator from a pure manual operation mode to a semi-automatic +manual operation mode can be realized, one person can finish all embedding procedures, the embedding time is effectively shortened, and the embedding quality is ensured.
Description
Technical field
The present invention relates to a kind of new tool is and in particular to a kind of Miniature permanent magnet generator inner stator winding is embedded in instrument.
Background technology
Miniature permanent magnet generator inner stator winding belongs to mush winding, and conventional ice cave technique is manual operations, two one group of people, and one
People helps the inner-stator iron core being placed on brandreth to prevent iron core from overturning, and another people directly with hand, enamel-covered wire is embedded in into generator
In default pilot trench, often enamel-covered wire line is strained once by an embedding reuse hand.Restricted by enamel-covered wire ductility, traditional-handwork is embedded in not
Smoothly winding uniform close can be embedded in default pilot trench, setting-in quality can not be guaranteed, need to take time repeatedly to arrange
Buried copper line, inefficiency, production cost is high.Therefore, a kind of Miniature permanent magnet generator inner stator winding setting-in instrument need to be developed.
Content of the invention
It is an object of the invention to provide a kind of Miniature permanent magnet generator inner stator winding is embedded in instrument, this instrument coordinates pin
Step on formula coil winding machine use, can achieve tradition Miniature permanent magnet generator inner stator winding inserted process by pure manual operations pattern to
The transition of " semi-automatic+manual " operator scheme.
The technical scheme is that a kind of Miniature permanent magnet generator inner stator winding setting-in instrument, by I shape coiling
Plate, built-up jig, combined pad, tape spool firm banking and flexible handle composition it is characterised in that: described I shape wire-wrap board is
Enamel covered wire is flush-mounted in the core component in Miniature permanent magnet generator inner-stator iron core groove, built-up jig be tightened on foot-operated around
In the rotating shaft of line machine, one wing nut of built-up jig clamping plate upper band, adjust wing nut before coiling enamel covered wire, by I shape
Wire-wrap board is fixed on built-up jig between lower plate；Combined pad can be according to different model Miniature permanent magnet generator inner stator iron
Core length and external diameter are fabricated to different size, are arranged on the axle of tape spool firm banking, Miniature permanent magnet generator is default before setting-in
Sub- iron core is set between combined pad；Tape spool firm banking shaft end has screw thread, movable hand grip strip nut, and energy is freely from tape spool
Dismantle at firm banking axle thread, in order to change various sizes of combined pad；Rotate around the I shape making enamel covered wire
Wire-wrap board, enamel covered wire can be inlaid in Miniature permanent magnet generator inner-stator iron core groove, after completing the setting-in of a groove winding, turn
Actuating miniature magneto inner-stator iron core, is switched to next groove and repeats setting-in process.
Built-up jig of the present invention includes bent plate, nut, fixing bolt, inserts, train wheel bridge, lower plate and butterfly spiral shell
Female；The bent plate of built-up jig is welded with nut, is tightened in foot-operated coil winding machine rotating shaft, and two fixing bolts and inserts are by upper folder
Plate and lower plate are connected with the bent plate of built-up jig, and train wheel bridge and the lower plate other end have a wing nut, adjust wing nut
Can be fixing between train wheel bridge and lower plate by I shape wire-wrap board.
I shape wire-wrap board of the present invention is aluminum.
Combined pad of the present invention is passed through by nylon cylinder and is processed, the Miniature permanent magnet through different model for the size
Generator inner-stator iron core external diameter and length determine, are sleeved on the transverse axis of firm banking.
I shape wire-wrap board of the present invention is used for the coiling of enamel covered wire, I shape wire-wrap board, combination with built-up jig
Cushion block, tape spool firm banking and flexible handle are used for the setting-in of enamel covered wire.
The operation principle of the present invention is: built-up jig is tightened in the rotating shaft of foot-operated coil winding machine, I shape wire-wrap board
It is clipped on built-up jig between lower plate, tighten wing nut and fix wire-wrap board, enamel covered wire one ties up to I shape wire-wrap board
One end, start the coiling that coil winding machine completes enamel covered wire on request.Take off wire-wrap board, adjust the movable hand on firm banking axle
Handle, Miniature permanent magnet generator inner-stator iron core is placed between combined pad and assembles, and hand-turning wire-wrap board can achieve list groove
The setting-in of winding, arrangement.After completing the winding setting-in of a groove, after turning to, a groove repeats setting-in process.
It is an advantage of the current invention that: a whole set of Miniature permanent magnet generator inner stator winding setting-in instrument is with low cost, processing letter
Single, the foot-operated coil winding machine of cooperation uses, and achievable traditional handicraft is by pure manual operations pattern to " semi-automatic+manual " operation mould
The transition of formula, effectively reduces the setting-in time it is ensured that being embedded in quality, and evasive action personnel's personal safety risk is easy to install,
It is not likely to produce sense of fatigue.
Brief description
Fig. 1 is that Miniature permanent magnet generator inner stator winding is embedded in tool construction schematic diagram.
Fig. 2 is built-up jig structural representation.
Fig. 3 is I shape coiling plate structure schematic diagram.
Fig. 4 is combined pad structural representation.
Fig. 5 is tape spool firm banking structural representation.
Fig. 6 is flexible handle structural representation.
Wherein (a) is that Miniature permanent magnet generator inner stator winding is embedded in instrument front view；B () is in Miniature permanent magnet generator
Stator winding is embedded in instrument left view；C () is built-up jig front view；D () is built-up jig top view.
In in figure, 1, I shape wire-wrap board, 2, built-up jig, 3, combined pad 4, tape spool firm banking, 5, flexible handle,
6th, bent plate, 7, nut, 8, fixing bolt, 9, inserts, 10, upper lower plate, 11, wing nut.
Specific embodiment
Below in conjunction with brief description, embodiments of the invention are described in further detail, but the present embodiment is not used to limit
The present invention processed, the analog structure of every employing present invention and its similar change, all should list protection scope of the present invention in.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the present invention is such to work and enforcement, a kind of Miniature permanent magnet
Generator inner stator winding is embedded in instrument, by I shape wire-wrap board 1, built-up jig 2, combined pad 3, tape spool firm banking 4 and
Flexible handle 5 forms；The bent plate 6 of built-up jig 2 is welded with nut 7, is tightened in foot-operated coil winding machine rotating shaft, two fixing bolts
8 and inserts 9 upper lower plate 10 is connected with the bent plate 6 of built-up jig 2.Upper lower plate 10 other end has a wing nut 11,
Adjust wing nut 11 I shape wire-wrap board 1 can be fixed between upper lower plate 10.
Enamel covered wire one lies in I shape wire-wrap board 1 one end, with the rotation of coil winding machine rotating shaft, enamel covered wire just coiling
On I shape wire-wrap board 1.Unclamp wing nut 11 and the I shape wire-wrap board with enamel covered wire can be taken out by built-up jig 2 side
1.Tape spool firm banking 4 will be placed on according to the left cushion block of combined pad 3 that Miniature permanent magnet generator inner-stator iron core size makes
On axle, then it is inserted in the right cushion block of combined pad 3 having installed Miniature permanent magnet generator inner-stator iron core, flexible handle 5 is filled
At tape spool firm banking 4 shaft end screw thread, turn clockwise until flexible handle 5 is by combined pad 3 clamping, touched with hand micro-
When type magneto inner-stator iron core will not move horizontally, complete installation process.Rotate around the I-shaped making enamel covered wire
Type wire-wrap board 1, enamel covered wire can be inlaid in Miniature permanent magnet generator inner-stator iron core groove, complete the setting-in of a groove winding
Afterwards, rotate Miniature permanent magnet generator inner-stator iron core, be switched to next groove and repeat setting-in process.
Claims (4)
1. a kind of Miniature permanent magnet generator inner stator winding is embedded in instrument, including I shape wire-wrap board, built-up jig, combination mat
Block, tape spool firm banking and flexible handle；It is characterized in that: described I shape wire-wrap board be by enamel covered wire be flush-mounted in miniature forever
Core component in magnetic generator inner-stator iron core groove, built-up jig is tightened in the rotating shaft of foot-operated coil winding machine, built-up jig
One wing nut of clamping plate upper band, adjusts wing nut before coiling enamel covered wire, I shape wire-wrap board is fixed on built-up jig
Between upper lower plate；Combined pad can be fabricated to not according to different model Miniature permanent magnet generator inner-stator iron core length and external diameter
Same size, is arranged on before setting-in on the axle of tape spool firm banking, and Miniature permanent magnet generator inner-stator iron core is set in combined pad
Between；Tape spool firm banking shaft end has screw thread, movable hand grip strip nut, can freely tear open at tape spool firm banking axle thread
Unload, in order to change various sizes of combined pad；Rotate around the I shape wire-wrap board making enamel covered wire, can be by enamel covered wire
It is inlaid in Miniature permanent magnet generator inner-stator iron core groove, after completing the setting-in of a groove winding, rotate in Miniature permanent magnet generator
Stator core, is switched to next groove and repeats setting-in process.
2. a kind of Miniature permanent magnet generator inner stator winding setting-in instrument according to claim 1 it is characterised in that: described
Built-up jig includes bent plate, nut, fixing bolt, inserts, train wheel bridge, lower plate and wing nut；The bent plate of built-up jig
Be welded with nut, be tightened in foot-operated coil winding machine rotating shaft, two fixing bolts and inserts by train wheel bridge and lower plate with combine
The bent plate of fixture connects, and train wheel bridge and the lower plate other end have a wing nut, and adjusting wing nut can be by I shape wire-wrap board
Fix between train wheel bridge and lower plate.
3. a kind of Miniature permanent magnet generator inner stator winding setting-in instrument according to claim 1 it is characterised in that: described
I shape wire-wrap board is aluminum.
4. a kind of Miniature permanent magnet generator inner stator winding setting-in instrument according to claim 1 it is characterised in that: described
Combined pad by nylon cylinder through processing, size through the Miniature permanent magnet generator inner-stator iron core of different model outside
Footpath and length determine, are sleeved on the transverse axis of firm banking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410365154.0A CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410365154.0A CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104124841A CN104124841A (en) | 2014-10-29 |
| CN104124841B true CN104124841B (en) | 2017-01-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410365154.0A Active CN104124841B (en) | 2014-07-29 | 2014-07-29 | Embedding tool for stator winding in micro permanent magnet generator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104124841B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104485789B (en) * | 2014-12-11 | 2017-02-22 | 遵义天义利威机电有限责任公司 | Rotary arrangement frame for copper wire for servo motor stator coil winding |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5915643A (en) * | 1995-12-20 | 1999-06-29 | Globe Products Inc. | Stator winding method |
| EP1517425A2 (en) * | 2003-09-18 | 2005-03-23 | Denso Corporation | Manufacturing method of stator coil composed of conductor segments |
| CN201167273Y (en) * | 2008-03-03 | 2008-12-17 | 泰豪科技股份有限公司 | Co-pivot type asynchronous electric permanent magnet frequency-raising power supply device |
| CN101627525A (en) * | 2006-12-27 | 2010-01-13 | 东芝开利株式会社 | Winding method for stator, and permanent-magnet electric motor |
| CN102882330A (en) * | 2012-10-25 | 2013-01-16 | 重庆赛力盟电机有限责任公司 | Insert type stator winding wire embedding technology |
-
2014
- 2014-07-29 CN CN201410365154.0A patent/CN104124841B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5915643A (en) * | 1995-12-20 | 1999-06-29 | Globe Products Inc. | Stator winding method |
| EP1517425A2 (en) * | 2003-09-18 | 2005-03-23 | Denso Corporation | Manufacturing method of stator coil composed of conductor segments |
| CN101627525A (en) * | 2006-12-27 | 2010-01-13 | 东芝开利株式会社 | Winding method for stator, and permanent-magnet electric motor |
| CN201167273Y (en) * | 2008-03-03 | 2008-12-17 | 泰豪科技股份有限公司 | Co-pivot type asynchronous electric permanent magnet frequency-raising power supply device |
| CN102882330A (en) * | 2012-10-25 | 2013-01-16 | 重庆赛力盟电机有限责任公司 | Insert type stator winding wire embedding technology |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104124841A (en) | 2014-10-29 |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161221 Address after: 330000 Jiangxi Province High-tech Development Zone of Nanchang City Taihao Industrial Park Applicant after: JIANGXI TELLHOW MILITARY INDUSTRY GROUP CO., LTD. Address before: 330000 Jiangxi high tech Zone, Nanchang hi tech Road, No. 590, military building, block B Applicant before: JIANGXI QINGHUA TAIHAO MICRO MOTOR CO., LTD. |
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| C14 | Grant of patent or utility model | ||
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