Summary of the invention
The object of this invention is to provide a kind of holographic false proof film production process; pass through transfer method; first using PET basement membrane as carrier; then transfer layer, holographic false proof Information Level, protective layer are coated on PET basement membrane successively; with PVC latex, epilamellar PET all adhesion layers are transferred to PVC film again, finally obtain holographic false proof information completely, PVC holographic anti-counterfeiting film clearly.
To achieve these goals, solution of the present invention is:
A kind of holographic false proof film production process, comprises the steps:
1) on PET basement membrane, be coated with transfer layer, coating speed is 120-125m/min, and the thickness of transfer layer is 1.2-1.5 μ m, coating post-drying, and oven temperature is 60-80 DEG C;
2) on above-mentioned transfer layer, be coated with Information Level, coating speed is 120-125m/min, and information layer thicknesses is 2.0-2.5 μ m, coating post-drying, and oven temperature is 60-80 DEG C;
3) adopt pressing film roller to carry out press mold to Information Level, holographic version is impressed into hologram pattern on Information Level, and molding temperature is 60-80 DEG C, mold pressing speed 40-45 m/min;
4) holographic film obtaining after impression carries out Vacuum Deposition medium, forms protective layer, and protective layer thickness is 0.17-0.2 μ m;
5) blade coating adhesive on above-mentioned protective layer, described adhesive is selected poly-ethyl acetate latex, gluing temperature is 24-26 DEG C, spread is every square metre of 8-10 gram (wet amount), then PVC film is compounded on protective layer and dries, and compound baking oven length is 25-32 rice (the above baking oven of 6 joint), speed 10-12 rice per minute, baking oven the first half distance (first three joint) temperature is 30-35 DEG C, and later half distance (rear three joints) temperature is 25-30 DEG C, the pressure 0.28-0.32Mpa between compound tense deflector roll;
6) finally PET basement membrane is peeled off, completed PVC holographic false proof film production.
As preferably, above-mentioned steps 1) described transfer layer is by 9-12%(mass ratio) cellulose acetate resin, 15-18%(mass ratio) and acroleic acid resin and 71-76%(mass ratio) ethyl acetate formulated.
As preferably, above-mentioned steps 2) described Information Level is by 27-37%(mass ratio) acrylic resin, 52-62%(mass ratio) ethyl acetate and 7-12%(mass ratio) butanone is formulated.
As preferably, above-mentioned steps 4) described protective layer medium is wherein a kind of in aluminium, zinc sulphide or silica.
Above-mentioned holographic false proof film production process, compared with traditional PVC holographic false proof film production process, tool has the following advantages:
1, adopt the mode shifting, first taking PET film as carrier, at the temperature of 60-80 DEG C, be coated with successively transfer layer and Information Level, complete the printing of holographic false proof information, ensure the complete, clear of holographic information, with adhesive, the Information Level with hologram is all transferred on PVC film, solved conventional P VC holographic anti-counterfeiting film because being unable to undergo the pressurization of heating, directly mold pressing obtains the defective workmanship of hologram image;
2, in numerous acrylic resins and celluosic resin, apolegamy is applicable to transfer layer and the hologram layer of the physical and chemical property of PVC film, and select high volatile volatile can ethyl acetate and butanone as diluent, ensure the compacting quality of hologram, can make again PET film peel off from transfer layer smoothly and intactly;
3, transfer layer, Information Level coating, and hologram impression selected low temperature coated stoving process and the contour forging technique different with conventional holographic coating, further ensures the complete, clear of holographic false proof information;
4, adopt low temperature latex to solidify branch mode, do not affecting under the prerequisite of PVC film stretching, by the mode of holographic anti-counterfeiting film protective layer gluing; then low-temperature setting; holographic false proof layer on original PET film is all transferred on PVC film, obtained hologram image clear, complete PVC holographic anti-counterfeiting film.
Below in conjunction with specific embodiment, the present invention is described in further detail.
Detailed description of the invention
embodiment 1
A kind of holographic false proof film production process, comprises the steps:
1) on PET basement membrane, be coated with transfer layer, coating speed is 120m/min, the thickness of transfer layer is 1.2 μ m, coating post-drying, oven temperature is 60 DEG C, and described transfer layer is by 9%(mass ratio) cellulose acetate resin, 15%(mass ratio) B850 acroleic acid resin and 76%(mass ratio) ethyl acetate formulated;
2) on above-mentioned transfer layer, be coated with Information Level, coating speed is 120m/min, information layer thicknesses is 2.0 μ m, coating post-drying, oven temperature is 60 DEG C, described Information Level by 27% 9015 acrylic resin resins, evaporation rate faster 61% ethyl acetate and 12% butanone formulated as solvent dilution; In the time of the synthetic resin of preparation transfer layer and Information Level, filming performance, tensile property, surface tension and the PVC membrane property that need to the take into full account described coating requirement that matches; In numerous acrylic resins and celluosic resin, apolegamy is applicable to transfer layer and the hologram layer of the physical and chemical property of PVC film, and select high volatile volatile can ethyl acetate and butanone as diluent, ensure the compacting quality of hologram, can make again PET film peel off from transfer layer smoothly and intactly;
3) adopt pressing film roller to carry out press mold to Information Level, holographic version is impressed into hologram pattern on Information Level, and molding temperature is 60 DEG C, mold pressing speed 40m/min, and the hologram fringe degree of depth, striped are identical with common holographic anti-counterfeiting film; Because selected the Information Level of the low temperature that is applicable to PVC characteristic, the softening point of Information Level declines, and adopts conventional mould pressing process can cause sticky version (hologram layer dissolves and adheres in holographic version), so the mould pressing process of this step must be with PVC characteristic to consistent; The coating of transfer layer, Information Level, and hologram impression selected low temperature coated stoving process and the contour forging technique different with conventional holographic coating, further ensures the complete, clear of holographic false proof information;
4) holographic film obtaining after impression carries out vacuum aluminum-coated, forms protective layer, and protective layer thickness is 0.17 μ m;
5) blade coating adhesive on above-mentioned protective layer, described adhesive is selected poly-ethyl acetate latex, gluing temperature is 24 DEG C, spread is 8 grams every square metre (wet amounts), then PVC film be compounded on protective layer and dry, compound baking oven length is 10 meters per minute of 25 meters of (being generally the above baking oven of 6 joint) speed, and first three joint temperature of baking oven is 30 DEG C, rear three joint temperature are 25 DEG C, the pressure 0.28Mpa between compound tense deflector roll; Adopt low temperature latex to solidify branch mode, do not affecting under the front topic of PVC film stretching, by the mode of holographic anti-counterfeiting film protective layer gluing, then low-temperature setting, holographic false proof layer on original PET film is all transferred on PVC film, obtained hologram image clear, complete PVC holographic anti-counterfeiting film;
6) finally PET basement membrane is peeled off, completed PVC holographic false proof film production.
embodiment 2
A kind of holographic false proof film production process, comprises the steps:
1) on PET basement membrane, be coated with transfer layer, coating speed is 122m/min, the thickness of transfer layer is 1.4 μ m, coating post-drying, oven temperature is 70 DEG C, and described transfer layer is by 10%(mass ratio) cellulose acetate resin, 17%(mass ratio) B850 acroleic acid resin and 73%(mass ratio) ethyl acetate formulated;
2) on above-mentioned transfer layer, be coated with Information Level, coating speed is 122m/min, information layer thicknesses is 2.3 μ m, coating post-drying, oven temperature is 70 DEG C, described Information Level by 35% 9015 acrylic resin resins, evaporation rate faster 58% ethyl acetate and 7% butanone formulated as solvent dilution, described percentage is mass ratio; In the time of the synthetic resin of preparation transfer layer and Information Level, filming performance, tensile property, surface tension and the PVC membrane property that need to the take into full account described coating requirement that matches; In numerous acrylic resins and celluosic resin, apolegamy is applicable to transfer layer and the hologram layer of the physical and chemical property of PVC film, and select high volatile volatile can ethyl acetate and butanone as diluent, ensure the compacting quality of hologram, can make again PET film peel off from transfer layer smoothly and intactly;
3) adopt pressing film roller to carry out press mold to Information Level, holographic version is impressed into hologram pattern on Information Level, and molding temperature is 70 DEG C, mold pressing speed 42m/min, and the hologram fringe degree of depth, striped are identical with common holographic anti-counterfeiting film; Because selected the Information Level of the low temperature that is applicable to PVC characteristic, the softening point of Information Level declines, and adopts conventional mould pressing process can cause sticky version (hologram layer dissolves and adheres in holographic version), so the mould pressing process of this step must be with PVC characteristic to consistent; The coating of transfer layer, Information Level, and hologram impression selected low temperature coated stoving process and the contour forging technique different with conventional holographic coating, further ensures the complete, clear of holographic false proof information;
4) holographic film obtaining after impression carries out Vacuum Deposition zinc sulphide, forms protective layer, and protective layer thickness is 0.19 μ m;
5) blade coating adhesive on above-mentioned protective layer, described adhesive is selected poly-ethyl acetate latex, gluing temperature is 25 DEG C, spread is 9 grams every square metre (wet amounts), then PVC film be compounded on protective layer and dry, compound baking oven length is 11 meters per minute of 25 meters of (being generally the above baking oven of 6 joint) speed, and first three joint temperature of baking oven is 32 DEG C, rear three joint temperature are 28 DEG C, the pressure 0.3Mpa between compound tense deflector roll; Adopt low temperature latex to solidify branch mode, do not affecting under the front topic of PVC film stretching, by the mode of holographic anti-counterfeiting film protective layer gluing, then low-temperature setting, holographic false proof layer on original PET film is all transferred on PVC film, obtained hologram image clear, complete PVC holographic anti-counterfeiting film;
6) finally PET basement membrane is peeled off, completed PVC holographic false proof film production.
embodiment 3
A kind of holographic false proof film production process, comprises the steps:
1) on PET basement membrane, be coated with transfer layer, coating speed is 125m/min, the thickness of transfer layer is 1.5 μ m, coating post-drying, oven temperature is 80 DEG C, and described transfer layer is by 11%(mass ratio) cellulose acetate resin, 18%(mass ratio) B850 acroleic acid resin and 71%(mass ratio) ethyl acetate formulated;
2) on above-mentioned transfer layer, be coated with Information Level, coating speed is 125m/min, information layer thicknesses is 2.5 μ m, coating post-drying, oven temperature is 80 DEG C, described Information Level by 37% 9015 acrylic resins, evaporation rate faster 52% ethyl acetate and 11% butanone formulated as solvent dilution, described percentage is mass ratio; In the time of the synthetic resin of preparation transfer layer and Information Level, filming performance, tensile property, surface tension and the PVC membrane property that need to the take into full account described coating requirement that matches; In numerous acrylic resins and celluosic resin, apolegamy is applicable to transfer layer and the hologram layer of the physical and chemical property of PVC film, and select high volatile volatile can ethyl acetate and butanone as diluent, ensure the compacting quality of hologram, can make again PET film peel off from transfer layer smoothly and intactly;
3) adopt pressing film roller to carry out press mold to Information Level, holographic version is impressed into hologram pattern on Information Level, and molding temperature is 80 DEG C, mold pressing speed 45m/min, and the hologram fringe degree of depth, striped are identical with common holographic anti-counterfeiting film; Because selected the Information Level of the low temperature that is applicable to PVC characteristic, the softening point of Information Level declines, and adopts conventional mould pressing process can cause sticky version (hologram layer dissolves and adheres in holographic version), so the mould pressing process of this step must be with PVC characteristic to consistent; The coating of transfer layer, Information Level, and hologram impression selected low temperature coated stoving process and the contour forging technique different with conventional holographic coating, further ensures the complete, clear of holographic false proof information;
4) holographic film obtaining after impression carries out Vacuum Deposition silica, forms protective layer, and protective layer thickness is 0.2 μ m;
5) blade coating adhesive on above-mentioned protective layer, described adhesive is selected poly-ethyl acetate latex, gluing temperature is 26 DEG C, spread is 10 grams every square metre (wet amounts), then PVC film be compounded on protective layer and dry, compound baking oven length is 12 meters per minute of 32 meters of (being generally the above baking oven of 6 joint) speed, and first three joint temperature of baking oven is 35 DEG C, rear three joint temperature are 30 DEG C, the pressure 0.32Mpa between compound tense deflector roll; Adopt low temperature latex to solidify branch mode, do not affecting under the front topic of PVC film stretching, by the mode of holographic anti-counterfeiting film protective layer gluing, then low-temperature setting, holographic false proof layer on original PET film is all transferred on PVC film, obtained hologram image clear, complete PVC holographic anti-counterfeiting film;
6) finally PET basement membrane is peeled off, completed PVC holographic false proof film production.
Above-described embodiment non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.