CN103637913B - Hard capsule shell detaching machine - Google Patents
Hard capsule shell detaching machine Download PDFInfo
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- CN103637913B CN103637913B CN201310698186.8A CN201310698186A CN103637913B CN 103637913 B CN103637913 B CN 103637913B CN 201310698186 A CN201310698186 A CN 201310698186A CN 103637913 B CN103637913 B CN 103637913B
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Abstract
The invention discloses a hard capsule shell detaching machine. The machine comprises a rack and a capsule storage tank with an upward opening, wherein the capsule storage tank is vertically fixed on the rack; a screening drum is placed in the capsule storage tank; capsules to be detached are placed in a filter bag of the screening drum; an air inlet valve is arranged at the bottom of the capsule storage tank; at least two horizontal air outlets are formed in the middle of the capsule storage tank; and air cylinders are arranged at the air outlets to be used as exhausting power. The machine adopts a bottom intake and horizontal exhausting type structure, a plurality of air outlets are designed to increase the exhausting surface area ratio of the capsule storage tank, the pressure attenuation speed is increased, simultaneous exhausting of the multiple air outlets is guaranteed with a control method that a solenoid valve is connected with a three-way joint, maximization of pressure differences between the inside and the outside of capsule shells is pursued, the phenomenon that ordinary pressure difference type capsule shell detaching machines are low in shell detaching rate is thoroughly eliminated, medicine powder can be recovered as efficiently as possible by the screening drum, and the machine is simple in structure and quite convenient to disassemble, maintain and clean.
Description
Technical field
The invention belongs to field of pharmaceutical equipment, specifically, relate to a kind of novel hard capsule and tear shell machine open.
Background technology
At present, in the production process of pharmaceutical industry capsule pharmaceutical, because capsule filler debugging of starting shooting every day has some defective capsules and produces, the improper defective work that also has of human users produces, being destroyed by the medicated powder of wherein filling is very large economic loss, manually tear capsule waste of manpower open and efficiency is low, do not meet GMP spirit, therefore occurred that shell machine torn open by the capsule that can reclaim medicated powder.
Capsule tears that shell machine successively experienced by trough plate type capsule-drawing machine, crushing type drives capsule machine and pressure difference type capsule tears shell machine open open.
It is simulate the mode of manually tearing capsule open to utilize the mode of clamping expansion to be separated capsule housing that trough plate type tears shell machine principle open.Trough plate type tears shell machine complicated in mechanical structure open, fragile, cost is high, and the capsule for different model needs more mold exchange, and production efficiency is too low.
At present pharmaceutical factory use more crushing type open capsule machine use rotary cutter capsule pulverized after to sieve recovery medicated powder.The defect of this method is that pulverized capsule shells mixes with medicated powder, brings very large obstacle to getting powder.
In order to overcome the above problems, occurred that pressure difference type capsule tears shell machine open, this is a kind of equipment utilizing instantaneous differential pressure separation gel softgel shell.Pressure difference type capsule tears shell machine open can make complete capsule shells be separated completely with medicated powder, simplifies process of sieving; Be applicable to the capsule of various model, capsule machine structure compared is simple with opening before.This pressure difference type capsule is torn shell machine open and is adopted horizontal type structure, and screen drum laterally places inconvenient operation, and small volume, disassembly, cleaning are very inconvenient.
This novel pressure difference type capsule is torn shell machine open and is not used widely, and because it only has an air vent, and air vent surface area ratio is little, and in capsule storage tank, earth pressure release is too slow, reduces capsule external and internal pressure poor, opens capsule efficiency only about 50%.A collection of capsule still has through repeatedly repeatedly opening capsule the capsule do not taken apart, finally also needs manually to pull out capsule.Therefore utilization rate is not high, and a lot of pharmaceutical factory still would rather use crushing type to drive capsule machine.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is raising hard capsule tears shell efficiency open while, how to improve the response rate of medicated powder in capsule.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of hard capsule and tear shell machine open, it comprises: frame, the opening up capsule storage tank be vertically fixed in frame, place screen drum in capsule storage tank, place capsule to be removed in screen drum filter bag, the bottom of capsule storage tank arranges intake valve, the middle part of capsule storage tank arranges horizontal direction at least two air vents, and air vent arranges cylinder as Exhaust Pressure.
Wherein, described air vent arranges seal cover, and described cylinder front end is connected with seal cover.
Wherein, described air vent arranges cylinder block, and described cylinder is arranged on cylinder block.
Wherein, described air vent arranges flange, and flange installs exhaust elbow, and the gas outlet of exhaust elbow straight down.
Wherein, described cylinder is straight line cylinder.
Wherein, the opening of described capsule storage tank arranges storage tank lid.
Wherein, sealed by clip between described capsule storage tank and storage tank lid.
Wherein, each described air vent arranges a cylinder, is connected between at least two cylinders by threeway or multiple-pass joint, and further connected electromagnetic valve, control the action simultaneously of at least two cylinders.
(3) beneficial effect
The hard capsule that technique scheme provides tears shell machine open, bottom inflow, horizontal exhaust formula structure, design multiple air vent and increase the long-pending ratio of capsule storage tank discharge surface, accelerate decline of pressure speed, the control mode of electromagnetic valve connecting tee joint ensures the aerofluxus simultaneously of many air vents, pursue capsule housing inside and outside differential pressure to maximize, the common pressure difference type capsule of thorough solution is torn shell machine open and is torn the low phenomenon of shell rate open, and medicated powder can be reclaimed as far as possible efficiently by screen drum, this apparatus structure is simple, and demolition and maintenance cleaning is very convenient.
Accompanying drawing explanation
Fig. 1 is the structural representation that embodiment of the present invention hard capsule tears shell machine open.
Wherein, 1: screen drum; 2: storage tank lid; 3: clip; 4: capsule storage tank; 5: cylinder; 6: frame; 7: flange; 8: intake valve; 9: seal cover; 10: cylinder block; 11: exhaust elbow.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Fig. 1 shows the structural representation that the present embodiment hard capsule tears shell machine open, and the present embodiment tears shell machine open for taking sealed defective capsule apart, reclaims implant.With reference to diagram, this is torn shell machine open and comprises frame 6, the opening up capsule storage tank 4 be vertically fixed in frame 6, screen drum 1 is placed in capsule storage tank 4, capsule to be removed is placed in screen drum 1 filter bag, the bottom of capsule storage tank 4 arranges intake valve 8, and the middle part of capsule storage tank 4 arranges horizontal direction at least two air vents, and air vent arranges cylinder 5 as Exhaust Pressure.The shell machine of tearing open of the present embodiment is used to carry out hard capsule when tearing shell open, shell capsule to be torn open is placed in the filter bag of screen drum 1, screen drum 1 is placed in capsule storage tank 4, and capsule storage tank 4 upper opening is sealed, in capsule storage tank 4, compressed air is passed into by intake valve 8, then make capsule storage tank 4 Quick air-discharge by cylinder 5 action, reach and balance with ambient pressure, hard capsule can be realized and tear shell open.
Particularly, described air vent arranges seal cover 9, and described cylinder 5 front end is connected with seal cover 9; Described air vent arranges cylinder block 10, and described cylinder 5 is arranged on cylinder block 10; Described air vent arranges flange 7, flange 7 is installed exhaust elbow 11, and the gas outlet of exhaust elbow 11 straight down.The opening of described capsule storage tank 4 arranges storage tank lid 2, is sealed by clip 3 between described capsule storage tank 4 and storage tank lid 2.
The present embodiment adopts double-exhaust port or multiple air vent to increase discharge surface and amasss ratio, and exhaust power device selects sensitive and action straight line cylinder fast.Because each air vent arranges a cylinder, connected by threeway or multiple-pass joint between at least two cylinders, and further connected electromagnetic valve, to ensure the action simultaneously of at least two cylinders.
In the present embodiment, rack construction is made up of support post and shell, front door is opened and can see all electric components, four of rear plate bolts are taken off and can pull down rear plate, internal mechanical structure can be seen, and have larger working place, disassembly, cleaning are very convenient, tear than common capsule the requirement that shell machine more meets GMP maintenance easy to clean open.
Tear the work of shell machine open when starting, incapsulate in screen drum filter bag, cover screen drum lid, screen drum is put into capsule storage tank, load onto Quick hoop sealing.Pass into compressed air from capsule tank bottom intake valve, at this moment cylinder is in closed position.When equipment arrives setting-up time, solenoid control cylinder drives the action of valve base sealing lid, tank body is open, in tank pressure decayed rapidly by both sides air vent until with ambient atmosphere pressure balanced, compared with tearing shell machine open with common pressure difference type capsule, the method capsule shells external pressure rate of decay is faster, and capsule shells external and internal pressure difference is larger, therefore capsule is torn shell rate open and is greatly improved, and many experiments proves that this device tears shell rate open close to 100%.
After end of run, pulling down, opening storage tank lid by connecing clip above capsule storage tank soon, screen drum entirety can be taken out by screen drum handle and carry out getting powder, mode of operation is more convenient, meets work habit.
The present embodiment is torn shell machine open and is adopted the air inlet of capsule tank bottom, horizontal exhaust formula structure, design two or more air vent, the ratio of storage tank total surface area is accounted for by increasing capsule storage tank air vent surface area, increase the rate of decay of capsule tank inner pressure, pursue capsule housing inside and outside differential pressure to maximize, improve capsule and tear shell rate open; Use electromagnetic valve to be connected with three way cock's (or multiple-pass joint) and control multi cylinder action simultaneously, improve capsule further and tear shell rate open.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and replacement, these improve and replace and also should be considered as protection scope of the present invention.
Claims (6)
1. a hard capsule tears shell machine open, it is characterized in that, comprise: frame, the opening up capsule storage tank be vertically fixed in frame, place screen drum in capsule storage tank, place capsule to be removed in screen drum filter bag, the bottom of capsule storage tank arranges intake valve, the middle part of capsule storage tank arranges horizontal direction at least two air vents, and air vent arranges cylinder as Exhaust Pressure;
Described air vent arranges seal cover, and described cylinder front end is connected with seal cover;
Each described air vent arranges a cylinder, is connected between at least two cylinders by threeway or multiple-pass joint, and further connected electromagnetic valve, control the action simultaneously of at least two cylinders.
2. hard capsule as claimed in claim 1 tears shell machine open, and it is characterized in that, described air vent arranges cylinder block, and described cylinder is arranged on cylinder block.
3. hard capsule as claimed in claim 1 tears shell machine open, and it is characterized in that, described air vent arranges flange, and flange installs exhaust elbow, and the gas outlet of exhaust elbow straight down.
4. hard capsule as claimed in claim 1 tears shell machine open, and it is characterized in that, described cylinder is straight line cylinder.
5. hard capsule as claimed in claim 1 tears shell machine open, it is characterized in that, the opening of described capsule storage tank arranges storage tank lid.
6. hard capsule as claimed in claim 5 tears shell machine open, it is characterized in that, is sealed between described capsule storage tank and storage tank lid by clip.
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CN201310698186.8A CN103637913B (en) | 2013-12-18 | 2013-12-18 | Hard capsule shell detaching machine |
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CN201310698186.8A CN103637913B (en) | 2013-12-18 | 2013-12-18 | Hard capsule shell detaching machine |
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CN103637913A CN103637913A (en) | 2014-03-19 |
CN103637913B true CN103637913B (en) | 2015-04-22 |
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CN103893016B (en) * | 2014-04-04 | 2017-01-11 | 杨鸣 | Automatic capsule falling and pushing-out linkage mechanism |
CN103893017B (en) * | 2014-04-04 | 2016-08-17 | 瑞安市康达机械有限公司 | Capsule cap body automatic-separation mechanism |
CN104528085B (en) * | 2015-01-01 | 2017-05-17 | 韩杰 | Capsule pulling device |
CN104887511A (en) * | 2015-05-04 | 2015-09-09 | 新昌县航达机械制造有限公司 | Dismantling device for defective capsules |
CN108865666B (en) * | 2018-07-26 | 2019-11-05 | 江苏丰泽生物工程设备制造有限公司 | A kind of fermentor with agitating shaft center exhaust apparatus |
CN109700660A (en) * | 2018-12-26 | 2019-05-03 | 张磊 | A kind of department of anesthesia's treated with medicaments device |
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US5698155A (en) * | 1991-05-31 | 1997-12-16 | Gs Technologies, Inc. | Method for the manufacture of pharmaceutical cellulose capsules |
CN2472713Y (en) * | 2001-04-17 | 2002-01-23 | 周墩烈 | Capsule high pressure gas discharge machine |
CN1593370A (en) * | 2004-06-21 | 2005-03-16 | 韩杰 | Capsule dismantling method and apparatus |
CN2897250Y (en) * | 2005-11-04 | 2007-05-09 | 西安工业大学 | Tablet peeler |
US8327610B1 (en) * | 2011-12-16 | 2012-12-11 | JCDS Holdings, LLC | Capsule opener and emptier |
CN202893795U (en) * | 2012-11-09 | 2013-04-24 | 韩杰 | Capsule disassembly device |
WO2013176186A1 (en) * | 2012-05-25 | 2013-11-28 | 株式会社湯山製作所 | Drug removal device |
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2013
- 2013-12-18 CN CN201310698186.8A patent/CN103637913B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US5698155A (en) * | 1991-05-31 | 1997-12-16 | Gs Technologies, Inc. | Method for the manufacture of pharmaceutical cellulose capsules |
CN2472713Y (en) * | 2001-04-17 | 2002-01-23 | 周墩烈 | Capsule high pressure gas discharge machine |
CN1593370A (en) * | 2004-06-21 | 2005-03-16 | 韩杰 | Capsule dismantling method and apparatus |
CN2897250Y (en) * | 2005-11-04 | 2007-05-09 | 西安工业大学 | Tablet peeler |
US8327610B1 (en) * | 2011-12-16 | 2012-12-11 | JCDS Holdings, LLC | Capsule opener and emptier |
WO2013176186A1 (en) * | 2012-05-25 | 2013-11-28 | 株式会社湯山製作所 | Drug removal device |
CN202893795U (en) * | 2012-11-09 | 2013-04-24 | 韩杰 | Capsule disassembly device |
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