CN103623734B - A kind of ultrasonic wave temperature control reinforcement mixer - Google Patents
A kind of ultrasonic wave temperature control reinforcement mixer Download PDFInfo
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- CN103623734B CN103623734B CN201310345214.8A CN201310345214A CN103623734B CN 103623734 B CN103623734 B CN 103623734B CN 201310345214 A CN201310345214 A CN 201310345214A CN 103623734 B CN103623734 B CN 103623734B
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Abstract
One has ultrasonic wave dispersion and temperature controlled reinforcement mixer.To shake head, beaker, temperature sensor, single-chip microcomputer, control panel composition primarily of planetary mixers structure, leading screw slide unit, chair mechanisms, inner bag, heating collar, ultrasonic wave.The internal messing gear wheel of planetary mixers structure is connected as a single entity by interference fit and sleeve, the stable rotation of revolution fixed mechanism control lines star-wheel, drive motors drives the running of planet circular system to realize agitating function, the torque of the balance planet circular system that is threaded of fixed axis end, and jointly bear the weight of planet circular system and rabbling mechanism with double nut.Cartridges sides is provided with fixed bar and is connected on the slide block of leading screw slide unit, the lifting of rabbling mechanism is completed by step motor control screw turns, inner bag embeds casing upper surface, inner bag lower surface is stained with ultrasonic wave and shakes head, heating collar is fixed in bottom, completes heating, ultrasonic wave dispersion and mechanical booster agitating function.
Description
Technical field
The present invention relates to a kind of multifunctional mixer, is a kind of ultrasonic wave temperature control reinforcement mixer.
Background technology
Reinforcement mixer is that plurality of raw materials is uniformly mixed by one, makes it the equipment becoming a kind of mixture or have suitable viscosity.Some have the material of particular/special requirement, to dispersion precision and uniformity requirement very high, reinforcement mixer is only used to be difficult to meet the demands, as high speed nano lubricating fat and the preparation of other nanometer materials, the current comparative maturity of ultrasonic dispersion technique, the particle diameter of dispersion reaches below 1um, is far smaller than the smallest particles diameter of reinforcement mixer dispersion, have excellent dispersive property, ultrasonic dispersion technique is by means of " cavitation effect " Basic Mechanism.By supersonic generator by the signal of telecommunication higher than 20KHz frequency, after carrying out electrical power amplification, high-frequency mechanical vibration is changed into through hyperacoustic inversion electrical effect, energy is by the acoustic emanation of medium, the molecular oscillation in medium is made to produce countless tiny bubbles, these bubbles are cavitation bubble, cavitation bubble is formed along transonic direction at negative pressuren zone, growth, and thousands of atmospheric instantaneous pressures are produced at zone of positive pressure rapid closing, and the countless microcosmic high-pressure shocking wave of closed formation, cause physics, chemical change, this phenomenon is called as " cavitation effect ".During cavitation bubble collapse, the high temperature of more than 5000K is produced in the little space of extremely short time around its bubble, the high pressure of 5 × 107Pa, the rate of change of temperature up to 109K/s, and supervenes strong shock wave (producing high gas density) and the speed per hour jet up to 400Km/s.The high temperature formed in bubble, High Voltage, high gas density serve good stirring action, thus make two kinds of inconsistent liquid generation emulsifications, add the dispersing and dissolving of fast solute.Existing reinforcement mixer equipment does not possess ultrasonic disperse function, narrow application range, is difficult to the dispersion requirement meeting high accuracy nanometer materials.
Stir in production in reality, in order to by even for material stirring of different nature, require that agitating device possesses the function of emulsification, dispersion, homogeneous, mixing and pulverizing simultaneously, may need to use the stirring-head of number of different types to stir, to improve stirring efficiency simultaneously, strengthen mixing effect, particle in logistics is disperseed further, and traditional reinforcement mixer only has a stirring-head, inefficiency, change loaded down with trivial details, be difficult to realize above-mentioned functions.
The mixing dispersion of partial material needs to carry out at a certain temperature because of the requirement of its physicochemical properties, requires that mixing plant accurately controls stirring processing temperature, and traditional reinforcement mixer seldom possesses temperature control system because of the restriction of structure.
When stirring production, need the volume being uniformly mixed material may adjust change to some extent, require that rabbling mechanism possesses elevating function to adjust the relative altitude of stirring-head in barrel, traditional reinforcement mixer structure is simple, large multiplex manual adjustments mode is carried out, complex operation, positioning precision is poor, is difficult to realize automatic lifting and controls.
Summary of the invention
The object of the present invention is to provide a kind of ultrasonic wave temperature control reinforcement mixer, solve current reinforcement mixer function singleness, dispersion low precision, automatic controlling level is low, and function of temperature control is poor, the problem that dispersion efficiency is low.
The technical solution adopted for the present invention to solve the technical problems is:
Described ultrasonic wave temperature control reinforcement mixer to shake head, thermocouple composition primarily of planetary mixers structure, slide unit screw mechanism, casing, monolithic processor control device, guidance panel, annular-heating circle, ultrasonic wave.
The planetary mixers structure of described ultrasonic wave temperature control reinforcement mixer is made up of sleeve, top cover, hold-down screw, double nut, planet circular system, drive motors, revolution fixed mechanism, detachable stirring-head.It is characterized in that sleeve upper surface is vacated, lower surface has the through hole of certain diameter, contacts, with barrel internal diameter interference fit, itself and barrel are combined closely, does not rotate when planet circular system works at the bottom of internal messing canine tooth enters under adopting hot heating tin with lower surface.Two identical planetary gears and centre wheel external toothing, with gear wheel internal messing, central gear is connected by flat key with drive motors output shaft, and the rotation of central gear is driven by drive motors, rotates by the rotating drive planet circular system of motor the rotation and the revolution that realize stirring-head.Revolution fixed mechanism is made up of the angular contact bearing of three pairs of formal dress, fixing end cap, screw, housing.Upper end and the fixed axis of drive motors connect as one, the screw thread of specific range is attacked in fixed axis end, in the middle part of fixed axis for two-way multidiameter so that with formal dress angular contact bearing interference fit upper and lower play, the lower end of drive motors both sides connecting rod is connected with planetary gear flat key, and fixed axis is the formal dress angular contact bearing interference fit in two-way multidiameter structure and slew gear.Connecting rod and drive motors output shaft are provided with clamp system near the end of gear, are convenient to removing and installing of polytype stirring-head.4 unthreaded holes are opened in top cover outer ring, barrel opens 4 corresponding screwed holes at equal diameter position, set bolt is relied on to realize the compact siro spinning technology of top cover and sleeve, top cap central tapping thread, form with fixed axis end and be threaded, during installation, cap internal threads is screwed to the externally threaded end of fixed axis, and relying on the torsional moment of planet circular system to realize, this is threaded screws with locking, double nut by pad top cover outside to form with fixed axis be threaded, realize fixing and pretension effect.
The lifting of described ultrasonic wave temperature control reinforcement mixer planetary mixers structure is completed by slide unit screw mechanism.Slide unit screw mechanism is made up of stepper motor, thread spindle, slide block, base, column.Thread spindle is as the output shaft of stepper motor, the inner tapping thread of slide block, side and column form moving sets, base is fixed on casing, planetary mixers structure is threaded connection and is fixed on slide block, by the rotating forward reversion of stepper motor, slide block is moved up and down, planetary mixers structure is fixed on slide block, is driven realize elevating function by slide block.
The casing of described ultrasonic wave temperature control reinforcement mixer is by casing, inner bag, beaker, ultrasonic wave shakes head, thermocouple, single-chip microcomputer, guidance panel forms, inner bag embeds casing by endoporus, beaker is positioned over inner bag centre position, inner bag lower surface is stained with two ultrasonic waves and shakes head, annular-heating snare is combined closely in inner bag bottom and inner bag, outer surface of liner is provided with the temperature that inner bucket water measured in real time by temperature sensor, the temperature that will be heated to is set by guidance panel temperature adjustment knob, by single-chip microcomputer, heating collar is regulated, temperature sensor imports signal into single-chip microcomputer, temperature value shows on guidance panel.
Owing to adopting technical scheme described above, the present invention has following superiority:
1, mixer of the present invention have employed planetary mixers structure and detachable stirring-head, the function of emulsification, dispersion, homogeneous, mixing and pulverizing can be possessed simultaneously, different types of stirring-head can be changed at any time as required, increase stirring scope and stirring efficiency.
2, mixer of the present invention have employed slide unit screw mechanism, compares traditional manual hoisting device, and can control agitating device and rest on arbitrary height, automaticity is high, easy to operate
3, mixer of the present invention combines reinforcement stirring, ultrasonic disperse, thermostatic control three zones, applied range, and generalization degree is high, and dispersibility is strong.
4, mixer of the present invention stirs due to the independent and reinforcement that is independent of each other of its various functions, and ultrasonic disperse, thermostatic control is controlled by respective control module respectively, and various function can be used alone and also can synchronously use.
Accompanying drawing explanation
Fig. 1 is integral shaft mapping of the present invention
Fig. 2 is box inner structure figure
Fig. 3 is planetary mixers structure cut-away view of the present invention
Fig. 4 is the overall sectional view of planetary mixers structure
Fig. 5 is slide unit screw mechanism left view
Fig. 6 is slide unit screw mechanism schematic diagram
Fig. 7 is revolution fixed mechanism sectional view
In above-mentioned figure: 1. planetary mixers structure; 101. left stirring-heads; 102. center stirring-heads; 103. right stirring-heads; 104. internal messing gear wheels; 105. left planetary gears; 106. right planetary gears; 107. central gear; 108. right connecting rod; 109. left connecting rods; 110. drive motors; 111. fixed axis; 112. times fixing end caps; 113. housing; 114. times angular contact bearings; Angular contact bearing on 115.; End cap is fixed on 116.; 117. hold-down screw; 118. double nut; 119. sleeve; 120. top cover; 121. bolt; 2. fixed bar; 3. slide unit screw mechanism; 301. stepper motor; 302. slide block; 303. leading screw; 304. column; 305. base; 4. casing; 5. handle; 6. guidance panel; 7. inner bag; 8. beaker; 9. temperature sensor; 10. annular-heating circle; 11. ultrasonic waves shake head; 12. single-chip microcomputers.
Detailed description of the invention:
As shown in Fig. 1,2,3,4,5, ultrasonic wave temperature control reinforcement mixer to shake the formations such as 11 primarily of planetary mixers structure 1, slide unit screw mechanism 3, casing 4, inner bag 7, beaker 8, annular-heating circle 10, ultrasonic wave.
Internal messing gear wheel 104, left planetary gear 105, right planetary gear 106, central gear 107 form planet circular system as shown in Figure 3,4, internal messing gear wheel 104 is by entering sleeve 109 under heating, with sleeve 119 internal diameter interference fit, internal messing gear wheel 104 is remained fixed in work and does not rotate.Central gear 107 is connected by flat key with drive motors output shaft, upper end and the fixed axis 111 of drive motors connect as one, be two-way multidiameter structure and formal dress angular contact bearing 114,115 inner ring interference fit in the middle part of fixed axis 111, the external screw thread 118 of specific range is attacked in fixed axis end, top cover 120 center tapping thread, form with fixed axis end and be threaded, during installation, cap internal threads is screwed to the externally threaded end of fixed axis, and relying on the torsional moment of planet circular system to realize, this is threaded screws with locking.The lower end of drive motors both sides connecting rod 108,109 is connected with planetary gear flat key, and fixed axis is formal dress angular contact bearing 114, the 115 inner ring interference fit in two-way multidiameter structure and slew gear.Two connecting rods and drive motors output shaft are provided with clamp system near the end of gear, are convenient to removing and installing of polytype stirring-head.4 unthreaded holes are opened in top cover 120 outer ring, barrel attacks 4 corresponding screwed holes at equal diameter position, rely on set bolt 121 to realize the compact siro spinning technology of top cover and sleeve 119, double nut 118 by pad top cover outside to form with fixed axis be threaded, realization is fixed and pretension.The stirring-head of other kinds can be dismantled or change to detachable stirring-head 101,102,103 as required at any time.Control drive motors 110 by control panel 6 to be energized work, center stirring-head 102 rotates under output shaft rotation, and stirring-head 101,103 rotation and revolution under planet circular system effect, realize agitating function.
As shown in Fig. 1,5,6, slide unit screw mechanism is made up of stepper motor 301, slide block 302, leading screw 303, column 304, base 305.By the rotating speed of control panel 6 control step motor leading screw 303, realize moving up and down of slide block 302, fixed bar 2 is connected with sleeve with slide block, and being moved up and down by slide block drives the lifting of planetary mixers structure 1.
As shown in Figure 1, 2, inner bag 7 is embedded in casing 4 upper surface, puts into suitable quantity of water in inner bag 7, puts into appropriate material in beaker 8, by control panel 6 control ultrasonic wave shake 11 switch and operating frequency, be that medium carries out ultrasonic disperse to the material in beaker with water.Heating collar 11 is enclosed within inner bag bottom, sets heating-up temperature and temperature retention time by control panel 6, and the FREQUENCY CONTROL of 11 that the rotating speed of drive motors 110 controls, the rotating speed of stepper motor 301 controls, ultrasonic wave shakes, concrete temperature control regulate and completed by single-chip microcomputer 12.
Planetary mixers structure of the present invention and detachable stirring-head enhance stirring efficiency and mixing effect, and possess ultrasonic disperse, temperature control heating, reinforcement stirring several functions, needs are stirred in the dispersion met under different condition, enhance the versatility of mixer.
Claims (3)
1. a ultrasonic wave temperature control reinforcement mixer, to shake head, thermocouple composition primarily of planetary mixers structure, slide unit screw mechanism, casing, embedded inner bag, monolithic processor control device, guidance panel, annular-heating circle, ultrasonic wave, it is characterized in that driving three stirring-heads to stir by planet circular system, three stirring-heads are detachably changed, drive planetary mixers structure to move up and down by driving stepper motor slide unit screw mechanism, casing adopts embedded inner-tube structure, planetary mixers structure is by sleeve, top cover, hold-down screw, double nut, planet circular system, drive motors, revolution fixed mechanism, detachable stirring-head composition, sleeve upper surface is vacated, lower surface has the through hole of certain diameter, internal messing gear wheel and barrel internal diameter interference fit, two identical planetary gears and centre wheel external toothing, with gear wheel internal messing, central gear is connected by flat key with drive motors output shaft, revolution fixed mechanism is by the angular contact bearing of three pairs of formal dress, fixing end cap, screw, housing forms, upper end and the fixed axis of drive motors connect as one, the screw thread of specific range is attacked in fixed axis end, be two-way multidiameter and formal dress angular contact bearing inner ring interference fit in the middle part of fixed axis, the lower end of drive motors both sides connecting rod is connected with planetary gear flat key, fixed axis is the formal dress angular contact bearing interference fit in two-way multidiameter structure and slew gear, connecting rod and drive motors output shaft are clamp mechanism near the end of gear, polytype stirring-head is detachably installed at any time, 4 unthreaded holes are opened in top cover outer ring, barrel opens 4 corresponding screwed holes at equal diameter position, dependence set bolt realizes top cover and sleeve is fixed, top cap central tapping thread, form with fixed axis end and be threaded, during installation, cap internal threads is screwed to the externally threaded end of fixed axis, double nut by pad top cover outside to form with fixed axis be threaded.
2. a kind of ultrasonic wave temperature control reinforcement mixer according to claims 1, it is characterized in that the lifting of planetary mixers structure is completed by slide unit screw mechanism, slide unit screw mechanism is by stepper motor, thread spindle, slide block, base, column forms, thread spindle is as the output shaft of stepper motor, the inner tapping thread of slide block, side and column form moving sets, base is fixed on casing, planetary mixers structure is threaded connection and is fixed on slide block, the rotating forward reversion of stepper motor makes slide block move up and down, planetary mixers structure is fixed on slide block.
3. a kind of ultrasonic wave temperature control reinforcement mixer according to claims 1, feature is that the casing of mixer is made up of shake head, thermocouple, single-chip microcomputer, guidance panel of casing, inner bag, beaker, ultrasonic wave, inner bag embeds casing by endoporus, beaker is positioned over inner bag centre position, inner bag lower surface is stained with two ultrasonic waves and shakes head, annular-heating snare is combined closely in inner bag bottom and inner bag, and outer surface of liner is provided with the temperature of temperature sensor measurement inner bucket water.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310345214.8A CN103623734B (en) | 2013-08-07 | 2013-08-07 | A kind of ultrasonic wave temperature control reinforcement mixer |
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| CN201310345214.8A CN103623734B (en) | 2013-08-07 | 2013-08-07 | A kind of ultrasonic wave temperature control reinforcement mixer |
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| CN103623734A CN103623734A (en) | 2014-03-12 |
| CN103623734B true CN103623734B (en) | 2015-12-02 |
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| US4715723A (en) * | 1986-11-28 | 1987-12-29 | United Technologies Corporation | Arrangement for controllably mixing volatile materials |
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| CN103031463A (en) * | 2013-01-10 | 2013-04-10 | 哈尔滨工业大学 | Device and method for preparing nanometer ceramic particle-reinforced aluminum-based composite |
| CN202983596U (en) * | 2012-10-11 | 2013-06-12 | 北京化工大学 | Large capacity ultrasonication dispersion device |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4198167A (en) * | 1979-03-30 | 1980-04-15 | Sam Stein Associates Inc. | Automatic tempura batter mixer |
| US4715723A (en) * | 1986-11-28 | 1987-12-29 | United Technologies Corporation | Arrangement for controllably mixing volatile materials |
| CN2782206Y (en) * | 2005-04-29 | 2006-05-24 | 张燕珊 | Ultrasonic stirrer |
| CN202983596U (en) * | 2012-10-11 | 2013-06-12 | 北京化工大学 | Large capacity ultrasonication dispersion device |
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