CN103592900B - Produce auxiliary monitoring system and method thereof - Google Patents
Produce auxiliary monitoring system and method thereof Download PDFInfo
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- CN103592900B CN103592900B CN201210293187.XA CN201210293187A CN103592900B CN 103592900 B CN103592900 B CN 103592900B CN 201210293187 A CN201210293187 A CN 201210293187A CN 103592900 B CN103592900 B CN 103592900B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
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Abstract
The invention provides a kind of production auxiliary monitoring system and method, wherein, this system comprises calling device, supervising device and answering device, calling device is established on a production line, calling device comprises micro-control unit I, after micro-control unit I is used for receiving trigger pip, process generates call information; Supervising device comprises micro-control unit II, after micro-control unit II is used for receipt of call information, and process generating process information; Answering device comprises micro-control unit III, micro-control unit III is for receiving process information and for pointing out the production support personnel holding this answering device to receive task assignment, produce support personnel to receive an assignment appointment, micro-control unit III generates feedback information, and returns supervising device.By production auxiliary monitoring system of the present invention and method, production line is solved extremely in time, reasonable disposition produces support personnel, optimizes production management.
Description
Technical field
The present invention relates to the communications field, more specifically, relate to a kind of production auxiliary monitoring system and method thereof.
Background technology
On the streamline in commercial production workshop, line body breaks down or abnormal needs produces support personnel (such as surface installation technique (SurfaceMountedTechnology, referred to as SMT) programmer, maintenance personal etc.) find timely and accurately to produce out-of-the way position, and require to solve relevant issues, resume production as early as possible.
Existing streamline management mode produces support personnel due to the special and operation of cannot determining a post of job specification, SMT such as in the SMT workshop of Electronic Assemblies industry produces support personnel, cannot staffing determine a post due to its job specification special (process for producing thread-changing at any time or production exception etc.).Produce support personnel arranges unreasonable simultaneously, some of the staff are often caused to work idle, and other some of the staff's work strain, cause the waste of human cost, and unordered production status also usually causes the production of line body extremely can not process in time, and effect string body is normally produced.
In current production model, have and will produce support personnel in certain some line body fixed point, be responsible for the production line body that some are fixing specially.But this manufacturing management system is without overall point of view, cause the many wastes of human cost, What is more, can cannot be processed in time, thus cause production line to stop line because of abnormal when a certain period concentrates.
For the abnormal problem existed in the production line Added Management work in correlation technique, at present effective solution is not yet proposed.
Summary of the invention
For the abnormal problem existed in the production line Added Management work in correlation technique, the invention provides a kind of production auxiliary monitoring system and method thereof, at least to solve the problem.The present invention is intended to the technological deficiency solving the existence of above-mentioned prior art, there is provided a kind of and produce auxiliary monitoring system and method, for solving the abnormal problem existed in the work of production line Added Management, supervisory system distributes corresponding production support personnel automatically, after corresponding production support personnel receives instruction, information processes abnormal information as indicated, and this system can be dealt with at the first opportunity some urgent abnormal problems simultaneously.
According to an aspect of the present invention, provide a kind of production auxiliary monitoring system, the concrete scheme of this system is as follows:
A kind of auxiliary monitoring system of producing comprises calling device, supervising device and answering device, and calling device is established on a production line, and calling device comprises micro-control unit I, and after micro-control unit I is used for receiving trigger pip, process generates call information; Supervising device comprises micro-control unit II, after micro-control unit II is used for receipt of call information, and process generating process information; Answering device comprises micro-control unit III, and micro-control unit III is for receiving process information and for pointing out the production support personnel holding this answering device to receive task assignment.
Further, calling device also comprises the radio transmitting device I be connected with micro-control unit I, supervising device also comprises the radio transmitting device II be connected with micro-control unit II, answering device also comprises the radio transmitting device III be connected with micro-control unit III, realizes the communication between any two of calling device, supervising device and answering device adopt wireless transceiving modes to carry out data transmission by radio transmitting device I, radio transmitting device II and radio transmitting device III.
Further, calling device also comprises the calling trigger be connected with micro-control unit I, for generating described trigger pip.
Further, calling device comprises two or more calling trigger, the trigger pip that each calling trigger sends is different, micro-control unit I is after receiving different types of trigger pip respectively, generate different types of call information, wherein the priority height of variety classes call information is different, and micro-control unit II, receiving the different call information of priority height, processes call information successively according to the priority sequence of call information.Design like this, can make the urgent exception on production line obtain priority processing, and prevention or minimizing production line stop line or other significant troubles, reduce and produce the abnormal loss brought.
Further, calling device comprises the calling trigger I for generating trigger pip I, for generating the calling trigger II of trigger pip II, for generating the calling trigger III of trigger pip III and the calling trigger IV for generating trigger pip IV, micro-control unit I is receiving trigger pip I, trigger pip II, after trigger pip III and trigger pip IV, generate call information I successively respectively, call information II, call information III and call information IV, wherein the priority of call information I is higher than the priority of call information II, the priority of call information II is higher than the priority of call information III, the priority of call information III is higher than the priority of call information IV.
Further, calling device also comprises the validation of information device be connected with micro-control unit I, and for confirming the validity of call information, the mistake reducing call information is sent out or distributed indiscriminately, namely technician thinks that call information is accurate, call information is confirmed and sends, otherwise call information inaccurate needs changes, then cancel this call information, reselect calling trigger, regenerate call information, reaffirm.
Further, calling device also comprises: warning device, comprises light emitting diode (LightEmittingDiode, referred to as LED) warning light and/or hummer, be connected with micro-control unit I, after sending described call information at micro-control unit I, give the alarm prompting.
Further, supervising device also comprises time block, is connected with micro-control unit II, for recording the temporal information relevant to described supervisory system.
Further, supervising device also comprises RS485 protocol interface, transmission control protocol (TransferControlProtocol, referred to as TCP/ procotol (InternetProtocol, referred to as IP) converter and the webserver, micro-control unit II is connected successively with RS485 protocol interface, TCP/IP converter and the webserver, and RS485 protocol interface and TCP/IP converter are for being transferred to the described webserver by the data on micro-control unit II.
Further, answering device also comprises: response trigger, is connected with micro-control unit III, inputting reply message, triggering micro-control unit III and generate feedback information and be back to supervising device for receiving an assignment production support personnel after assigning; Display device III, for showing the process information received, and the feedback information returned.
Further, calling device is multiple, and answering device is multiple.
According to a further aspect in the invention, additionally provide a kind of production and assist method for supervising, its concrete scheme is as follows:
A kind of production assists method for supervising, and comprise production auxiliary monitoring system, this system comprises calling device, supervising device and answering device, and wherein, any one or more calling device generates call information, and sends call information; Supervising device receives and process call information, converts call information to process information, by wireless transmission method, process information is transferred to answering device; Answering device is after reception process information, the production support personnel that this answering device is held in instruction receives task assignment, produces after support personnel accepts work appointment, produces support personnel and to receive an assignment appointment, answering device generates feedback information, and feedback information returns supervising device.
Further, answering device has busy state and idle state, acceptance and process call information after, supervising device has following steering logic to answering device: a) when supervising device recognize answering device be in busy state time, supervising device is not to this answering device transmission processing information; B) when supervising device judges that answering device is in idle state, supervising device is to this answering device transmission processing information.
Further, answering device is one or more, each answering device all has busy state and idle state, after acceptance and process call information, supervising device has following steering logic to answering device: a) when supervising device recognize all answering devices be all in busy state time, supervising device is not to answering device transmission processing information, process information is temporarily stored on supervising device, device to be monitored has recognized answering device when being in idle state, then send process information to this answering device; B) when supervising device recognize answering device have two or more to be all in idle state time, a supervising device answering device transmission processing information wherein randomly.
Further, calling device can send the call information of different priorities, can process call information successively, and generate the process information of respective priority at synchronization supervising device according to the height of priority.
Further, when supervising device recognize all answering devices be all in busy state time, supervising device receives generating process information M after new call information M, supervising device identifies processed lowest priority call information N further, the priority of the priority of call information M and call information N compares by supervising device: 1) if the priority of call information M is higher than the priority of call information N, supervising device sends process information M to the answering device processing call information N, after this answering device receives process information M, prompting is produced support personnel and is stopped process call information N, then remove process call information M, 2) if the priority of call information M is less than or equal to the priority of call information N, process information M is kept on supervising device by supervising device, and supervising device, having recognized after answering device is in idle state, sends process information M to this answering device.
Further, when priority higher than call information N of the priority of call information M, after production support personnel processes call information M, answering device points out this production support personnel again to remove process and call information N.
Further, the method also comprises warning device, and after calling device generates call information, warning device produces alarm sounds; Hold the alarm sounds determination calling device position of production support personnel according to warning device of answering device, after process call information, produce the alarm sounds that support personnel eliminates warning device.
Further, after production support personnel eliminates the alarm sounds of warning device, calling device generates the information that finishes, and is back to supervising device.
Advantageous Effects of the present invention: production auxiliary monitoring system provided by the invention and method, utilization is produced auxiliary monitoring system and is automatically distributed all kinds of productions exceptions of producing support personnel and going management maintenance production line to occur, specifically can realize: 1) arrange to distribute the abnormal problem produced support personnel and go solution production line body occurs automatically and reasonably, the urgent abnormal information of priority processing production line, ensure that production line normally runs, reduce the generation of the abnormal problem that other influences such as stopping line is produced; 2) data mode adopting webserver record to produce auxiliary monitoring system to produce, real-time monitor (RTM) person deals with problems situation; 3) other related management personnel logging in network server is by data query, the routine work situation of producing support personnel can be grasped, statistics production line abnormal information, again utilize this production auxiliary monitoring system, line manager's rational allocation can be helped to produce support personnel, better to the closely management and control of whole production line production run, thus optimize production line productive capacity.
Accompanying drawing explanation
The Figure of description forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the production auxiliary monitoring system according to the embodiment of the present invention;
Fig. 2 is the structural representation of the calling device according to the embodiment of the present invention;
Fig. 3 is the structural representation of the supervising device according to the embodiment of the present invention;
Fig. 4 is the structural representation of the answering device according to the embodiment of the present invention;
Fig. 5 is a kind of process flow diagram producing the method for supervising of auxiliary monitoring system according to the embodiment of the present invention two;
Fig. 6 is the process flow diagram producing the method for supervising of auxiliary monitoring system according to the another kind of the embodiment of the present invention two; And,
Fig. 7 is the process flow diagram of the method for supervising of production auxiliary monitoring system according to the embodiment of the present invention three.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
One aspect of the present invention provides a kind of and produces auxiliary monitoring management system, and the structural representation of production auxiliary monitoring system as shown in Figure 1, this system comprises calling device, supervising device and answering device.Calling device is established on a production line, and above-mentioned calling device comprises micro-control unit I, and after above-mentioned micro-control unit I is used for receiving trigger pip, process generates call information; Above-mentioned supervising device comprises micro-control unit II, above-mentioned micro-control unit II for after receiving above-mentioned call information, process generating process information; Above-mentioned answering device comprises micro-control unit III, and above-mentioned micro-control unit III is for receiving above-mentioned process information and for pointing out the production support personnel holding above-mentioned answering device to receive task assignment.
Fig. 2 is the structural representation of the calling device according to the embodiment of the present invention, as shown in Figure 2, if calling device on a production line, be made up of micro-control unit I, radio transmitting device I, calling trigger, electric supply installation I, warning device and validation of information device, micro-control unit I respectively with radio transmitting device I, call out trigger, electric supply installation I, validation of information device be connected with warning device.Above-mentioned calling device comprise calling trigger I for generating trigger pip I, for generate trigger pip II calling trigger II, for generating the calling trigger III of trigger pip III and the calling trigger IV for generating trigger pip IV.Calling trigger for generating trigger pip, and is sent to micro-control unit I; After receiving trigger pip, micro-control unit I process trigger pip, generates call information; Call information is broadcasted away with the form of wireless transmission by radio transmitting device I; Electric supply installation I is used for the power supply of all electronic devices and components of calling device; Validation of information device, for confirming the validity of call information, as mistake appears in call information, is produced before support personnel can confirm and is changed; Warning device adopts LED warning light and/or hummer, and after sending call information at micro-control unit I, give the alarm prompting, and the convenient support personnel of production finds and occurs producing abnormal corresponding production line line body.
Fig. 3 is the structural representation of the supervising device according to the embodiment of the present invention, as shown in Figure 3, according to locus, workshop needs, supervising device can be arranged on fixed position, workshop, supervising device is by micro-control unit II, radio transmitting device II, electric supply installation II, time set, display device II, RS485 protocol interface, TCP/IP converter and webserver composition, micro-control unit II respectively with radio transmitting device II, electric supply installation II, time set, display device II, RS485 protocol interface is connected, RS485 protocol interface, TCP/IP converter is connected respectively successively with the webserver.Radio transmitting device II receives the call information that radio transmitting device I sends, and micro-control unit II, after receiving call information, processes call information and generating process information; Electric supply installation II is used for the power supply of all electronic devices and components of supervising device; Time set for recording the temporal information relevant to described supervisory system, such as, records and sends after process information from supervising device to answering device, returns the temporal information of feedback information to answering device to supervising device; Display device II, for showing all monitor messages, comprises call information, process information, the feedback information of answering device, the clocking information of time set generation and other information relevant with supervising device.Monitor data is sent on the webserver by RS485 protocol interface and TCP/IP converter by the micro-control unit II of supervising device, the webserver is provided with C/S monitoring software, the data sent up uploaded by real-time monitoring RS485 protocol interface and TCP/IP converter, then record data to the webserver when receiving the correct data that protocol compliant requires.
Fig. 4 is the structural representation of the answering device according to the embodiment of the present invention, as shown in Figure 4, answering device can be carried with by production support personnel, the convenient task assignment receiving supervising device, answering device is made up of micro-control unit III, radio transmitting device III, electric supply installation III, display device III and response trigger, micro-control unit III respectively with radio transmitting device III, electric supply installation III, display device III, reply trigger and be connected.Radio transmitting device III receives the process information of self-monitoring device, transfer to micro-control unit III, micro-control unit process carrys out the process information of self-monitoring device, generate information, prompting production support personnel carries out assigned address and completes production line abnormality processing, produces support personnel and starts response trigger, and response trigger makes micro-control unit generate feedback information, feedback information returns supervising device by radio transmitting device III, represents that corresponding production support personnel has received an assignment appointment.The process information that display device III receives for showing micro-control unit III, and the feedback information returned.Electric supply installation III is used for the power supply of all electronic devices and components of answering device.
When production support personnel completes appointed task at production abnormal wire body place, its device that pushes for emergency is eliminated the button of alarm, this call alert is eliminated.After recognizing alarm sounds and having eliminated, the micro-control unit I of calling device generates the information that finishes, and is sent to supervising device by radio transmitting device I.After supervising device receives the information of finishing, in time data are stored on the webserver by RS485 protocol interface and TCP/IP converter.
Production auxiliary monitoring system of the present invention can distribute all kinds of productions exceptions of producing support personnel and going management maintenance production line to occur automatically, can realize particularly: 1) arrange to distribute the abnormal problem produced support personnel and go solution production line body occurs automatically and reasonably, the urgent abnormal information of priority processing production line, ensure that production line normally runs, reduce the generation of the abnormal problem that other influences such as stopping line is produced; 2) data mode adopting webserver record to produce auxiliary monitoring system to produce, real-time monitor (RTM) person deals with problems situation; 3) other related management personnel logging in network server is by data query, the routine work situation of producing support personnel can be grasped, statistics production line abnormal information, again utilize this production auxiliary monitoring system, line manager's rational allocation can be helped to produce support personnel, better to the closely management and control of whole production line production run, thus optimize production line productive capacity.
The present invention also provides a kind of on the other hand and produces auxiliary method for supervising, below in conjunction with the accompanying drawing in the embodiment of the present invention, is clearly and completely described the technical scheme in the embodiment of the present invention:
Embodiment one:
Technician on production line finds that production line is abnormal, classify according to different abnormal informations, start corresponding calling trigger, generate trigger pip, trigger pip is sent to the micro-control unit I of calling device, after micro-control unit I receives trigger pip, process generates call information, now validation of information device needs technician to confirm the effective of the call information being about to send and accuracy further as required, confirm to be sent by radio transmitting device I by call information, the warning device (LED warning light and/or hummer) be simultaneously suspended on above production line line body gives the alarm, convenient production support personnel finds corresponding line body.
Call information is sent to the radio transmitting device II be connected with micro-control unit II by radio transmitting device I, after micro-control unit II will receive call information, and process call information, and generating process information.
The micro-control unit II of supervising device needs to identify answering device and whether is in idle state: a) be in idle state when supervising device recognizes answering device, supervising device sends process information to the answering device being in idle state; B) be in busy state when supervising device recognizes answering device, supervising device is not to this answering device transmission processing information, and process information is kept on supervising device, is in pending doing well.The time set of supervising device is used for from micro-control unit II receipt of call information, is produced after support personnel is disposed, temporal information record in warning information elimination process to call information.
Answering device receives this process information, the production support personnel that this answering device is held in prompting presses response trigger generation feedback information, be back to the micro-control unit II of supervising device, represent that producing support personnel has received respective handling information, producing support personnel goes assigned address to solve call information abnormal problem as indicated, after call information is disposed, produce support personnel and eliminate alarm sounds, now calling device sends to supervising device the information of finishing, and namely the production of respective call information is abnormal processed complete.
Meanwhile, monitor data is sent on the webserver by RS485 protocol interface and TCP/IP converter by the micro-control unit II of supervising device, the webserver is provided with C/S monitoring software, the data sent up uploaded by real-time monitoring RS485 protocol interface and TCP/IP converter, then record data to the webserver when receiving the correct data that protocol compliant requires.Meanwhile, webserver deploy has browser/server (B/S) mode software, and user runs B/C mode software by input server address access services device, gets final product query-related information.
Embodiment two:
On the basis of above-described embodiment one, embodiment two is only with the difference of above-described embodiment one: calling device and answering device are multiple.
Fig. 5 is a kind of process flow diagram producing the method for supervising of auxiliary monitoring system according to the embodiment of the present invention two, and as shown in Figure 5, in course of normal operation, the concrete control method step of this production auxiliary monitoring system is as follows:
S101, the micro-control unit I of calling device generates call information M, and is sent by radio transmitting device I by call information M, generates alarm simultaneously.
S102, the micro-control unit II of supervising device, after receiving call information M, generate the process information M corresponding with this call information M.
S103, the micro-control unit II of supervising device have recognized more than one answering device when being in idle state, and micro-control unit II sends process information M to any one of answering device being in idle state at random.
S104, receives the answering device of process information M, and prompting is produced support personnel and gone the production abnormality processing with respective call information M.After abnormality processing to be produced, production support personnel presses the warning device button corresponding with call information M and cancels alarm.
S105, after alarm is eliminated, the micro controller unit I of calling device generates the information M that finishes, and the information M that finishes is back to supervising device by radio transmitting device I.
Fig. 6 is the process flow diagram producing the method for supervising of auxiliary monitoring system according to the another kind of the embodiment of the present invention two, as shown in Figure 6, in above-mentioned steps S103, when micro-control unit II recognize all answering devices be all in busy state time, this production auxiliary monitoring system stops performing step S103, then performs following step S113 and S104 successively:
S113, when the micro-control unit II of supervising device recognize answering device be in busy state time, micro-control unit II is not to any answering device transmission processing information M, process information M is temporarily stored on the micro-control unit II of supervising device, until micro-control unit II recognized answering device be in idle state time, then send process information M to this answering device.Meanwhile, when micro-control unit II recognize answering device have two or more to be all in idle state time, a micro-control unit II answering device transmission processing information M wherein randomly.
S104, receives the answering device of process information M, and prompting is produced support personnel and gone the production abnormality processing with respective call information M.After abnormality processing to be produced, production support personnel presses the warning device button corresponding with call information M and cancels alarm.
S105, after alarm is eliminated, the micro controller unit I of calling device generates the information M that finishes, and the information M that finishes is back to supervising device by radio transmitting device I.
The present embodiment two realizes multiple calling device and answering device monitor and managment simultaneously; when mutually not conflicting; produce auxiliary resources by supervising device unified allocation of resources, especially produce auxiliary human resources and reasonably utilized, ensure that abnormal acquisition of production line solves in time rapidly.The other guide of the present embodiment two is identical with above-described embodiment one, repeats no more herein.
Embodiment three:
On the basis of above-described embodiment two, embodiment three is only with the difference of above-described embodiment two: each calling device is provided with 4 calling triggers, namely generate the calling trigger I of trigger pip I, for generate trigger pip II calling trigger II, for generating the calling trigger III of trigger pip III and the calling trigger IV for generating trigger pip IV; Described micro-control unit I is after receiving described trigger pip I, trigger pip II, trigger pip III and trigger pip IV, generate call information I, call information II, call information III and call information IV successively respectively, the priority of wherein said call information I is higher than the priority of described call information II, the priority of described call information II is higher than the priority of described call information III, and the priority of described call information III is higher than the priority of described call information IV.
The micro-control unit II of supervising device processes at the priority sequence of synchronization according to call information, and distributes to the answering device being in idle state successively.
Fig. 7 is the process flow diagram of the method for supervising of production auxiliary monitoring system according to the embodiment of the present invention three, as shown in Figure 7, in course of normal operation, when the micro-control unit II of supervising device recognize all answering devices be in busy state time, this production auxiliary monitoring system will carry out following rate-determining steps:
S121, the microcontroller I of calling device generates new call information M, and sends this call information M by radio transmitting device I to supervising device, generates alarm simultaneously.
S122, the micro-control unit II of supervising device is receiving call information M, generating process information M.
S123, when micro-control unit II recognize all answering devices be in busy state time, micro-control unit II needs to identify following 2 information further: be 1. recorded in the lowest priority call information N in micro-control unit II, through micro-control unit II process generating process information N, process information N has been assigned to answering device N, and be not yet the disposed production at call information N place of the production support personnel now holding this answering device is abnormal; 2. the priority of the priority of call information M and call information N need compare by micro-control unit II.If the priority of call information M is higher than the priority of call information N, then perform step S124, otherwise, perform step S134.
S124, if the priority of call information M is higher than the priority of call information N, supervising device sends process information M to this answering device N.
S125, answering device N are after receiving process information M, and prompting is produced support personnel and stopped the production processing call information N abnormal, then goes the production processing call information M abnormal.Produce support personnel be disposed abnormal with the production of call information M after, press the alarm sounds eliminating corresponding warning device.
S1251, after alarm is eliminated, the calling device generating call information M generates the information M that finishes, and is back to supervising device.
Further, in step s 125, the production of call information N is abnormal is forcibly stopped process, under now call information N is temporarily stored in the work appointment of above-mentioned answering device N, i.e. and following step S126:
S126, produce support personnel after the production completing process call information M is abnormal, the production that this answering device N points out this production support personnel to remove call information N is again abnormal.Produce support personnel be disposed abnormal with the production of call information N after, press the alarm sounds eliminating corresponding warning device.
S1261, after alarm is eliminated, the calling device generating call information N generates the information N that finishes, and is back to supervising device.
Further, in above-mentioned steps S123, as micro-control unit II recognizes the priority of priority less than or equal to call information N of call information M, stopping is performed step S124 to step S126 by this production auxiliary monitoring system, will carry out following rate-determining steps:
The process information M that S134, micro-control unit II generate by temporal persistence, is in pending doing well, treats that micro-control unit II has recognized answering device and has been in idle state, process information M is sent to the answering device being in idle state in micro-control unit II.
S135, after the answering device being in idle state receives process information M, prompting is corresponding produces support personnel to go to have processed the production relevant with call information M abnormal, after being disposed, eliminates the alarm relevant to call information M.
S136, after alarm is eliminated, the calling device generating call information M generates the information M that finishes, and is back to supervising device.
According to above-mentioned steering logic, the call information of high priority represents comparatively urgent production abnormal information, the call information of high priority obtains priority processing resource, make to produce auxiliary resources to obtain an equitable breakdown, production management is optimized, indirectly ensure that production line runs to greatest extent, enhances productivity.The other guide of the present embodiment three is identical with above-described embodiment two, repeats no more herein.
As can be seen from the above description, production auxiliary monitoring system provided by the invention and method, utilization is produced auxiliary monitoring system and is automatically distributed all kinds of productions exceptions of producing support personnel and going management maintenance production line to occur, specifically can realize: 1) arrange to distribute the abnormal problem produced support personnel and go solution production line body occurs automatically and reasonably, the urgent abnormal information of priority processing production line, ensure that production line normally runs, reduce the generation of the abnormal problem that other influences such as stopping line is produced; 2) data mode adopting webserver record to produce auxiliary monitoring system to produce, real-time monitor (RTM) person deals with problems situation; 3) other related management personnel logging in network server is by data query, the routine work situation of producing support personnel can be grasped, statistics production line abnormal information, again utilize this production auxiliary monitoring system, line manager's rational allocation can be helped to produce support personnel, better to the closely management and control of whole production line production run, thus optimize production line productive capacity.
Obviously, those skilled in the art should be understood that, above-mentioned of the present invention each module or each step can realize with general calculation element, they can concentrate on single calculation element, or be distributed on network that multiple calculation element forms, alternatively, they can realize with the executable program code of calculation element, thus they storages can be performed by calculation element in the storage device, or they are made into each integrated circuit modules respectively, or the multiple module in them or step are made into single integrated circuit module to realize.Like this, the present invention is not restricted to any specific hardware and software combination.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (18)
1. produce an auxiliary monitoring system, it is characterized in that, described production auxiliary monitoring system comprises calling device, supervising device and answering device,
Described calling device is established on a production line, and described calling device comprises micro-control unit I, and after described micro-control unit I is used for receiving trigger pip, process generates call information;
Described supervising device comprises micro-control unit II, described micro-control unit II for after receiving described call information, process generating process information;
Described answering device comprises micro-control unit III, and described micro-control unit III is for receiving described process information and for pointing out the production support personnel holding described answering device to receive task assignment;
When described supervising device recognize all described answering devices be all in busy state time, described supervising device receives generating process information M after new call information M, described supervising device identifies processed lowest priority call information N further, and the priority of the priority of call information M and described call information N compares by described supervising device:
1) if the priority of described call information M is higher than the priority of described call information N, described supervising device sends described process information M to the answering device processing described call information N, after described answering device receives described process information M, prompting is produced support personnel and is stopped processing described call information N, then goes to process described call information M;
2) if the priority of described call information M is less than or equal to the priority of described call information N, described process information M is kept on described supervising device by described supervising device, described supervising device, having recognized after answering device is in idle state, sends described process information M to this answering device.
2. production auxiliary monitoring system according to claim 1, it is characterized in that, described calling device also comprises the radio transmitting device I be connected with described micro-control unit I, described supervising device also comprises the radio transmitting device II be connected with described micro-control unit II, and described answering device also comprises the radio transmitting device III be connected with described micro-control unit III.
3. production auxiliary monitoring system according to claim 1, is characterized in that, described calling device also comprises the calling trigger be connected with described micro-control unit I, for generating described trigger pip.
4. production auxiliary monitoring system according to claim 3, is characterized in that, described calling device comprises described in two or more calls out trigger, and it is different to call out the described trigger pip that trigger generates described in each;
Described micro-control unit I, after receiving different types of described trigger pip respectively, generates different types of described call information, and wherein, the priority height of different types of described call information is different;
Described micro-control unit II, after receiving the different described call information of priority height, processes described call information successively according to the priority sequence of described call information.
5. production auxiliary monitoring system according to claim 4, it is characterized in that, described calling device comprise calling trigger I for generating trigger pip I, for generate trigger pip II calling trigger II, for generating the calling trigger III of trigger pip III and the calling trigger IV for generating trigger pip IV;
Described micro-control unit I is after receiving described trigger pip I, described trigger pip II, described trigger pip III and described trigger pip IV, generate call information I, call information II, call information III and call information IV successively respectively, the priority of wherein said call information I is higher than the priority of described call information II, the priority of described call information II is higher than the priority of described call information III, and the priority of described call information III is higher than the priority of described call information IV.
6. production auxiliary monitoring system according to claim 1, is characterized in that, described calling device also comprises the validation of information device be connected with described micro-control unit I, for confirming the validity of described call information.
7. production auxiliary monitoring system according to claim 1, is characterized in that, described calling device also comprises:
Warning device, comprises LED warning light and/or hummer, is connected with described micro-control unit I, and after sending described call information at described micro-control unit I, give the alarm prompting.
8. production auxiliary monitoring system according to claim 1, is characterized in that, described supervising device also comprises time block, is connected with described micro-control unit II, for recording the temporal information relevant to described production auxiliary monitoring system.
9. production auxiliary monitoring system according to claim 1, it is characterized in that, described supervising device also comprises RS485 protocol interface, transmission control protocol/procotol TCP/IP converter and the webserver, described micro-control unit II, described RS485 protocol interface, described TCP/IP converter are connected successively with the webserver, and described RS485 protocol interface and TCP/IP converter are for being transferred to the described webserver by the data on described micro-control unit II.
10. production auxiliary monitoring system according to claim 1, is characterized in that, described answering device also comprises:
Response trigger, is connected with described micro-control unit III, inputs reply message after assigning for receiving an assignment described production support personnel, triggers described micro-control unit III and generates feedback information and be back to described supervising device;
Display device III, for showing the described process information received, and the described feedback information returned.
11. production auxiliary monitoring systems according to any one of claim 1 to 10, it is characterized in that, described calling device is multiple, and described answering device is multiple.
Method for supervising is assisted in 12. 1 kinds of productions based on the production auxiliary monitoring system described in any one of claim 1 to 11, it is characterized in that, comprising:
Any one or more calling device generates call information, and sends described call information;
Supervising device receives and processes described call information, converts described call information to process information, by wireless transmission method, described process information is transferred to answering device;
Described answering device is after the described process information of reception, the production support personnel that this answering device is held in instruction receives task assignment, after described production support personnel accepts work appointment, described answering device generates feedback information, and described feedback information returns described supervising device;
When described supervising device recognize all described answering devices be all in busy state time, described supervising device receives generating process information M after new call information M, described supervising device identifies processed lowest priority call information N further, and the priority of the priority of call information M and described call information N compares by described supervising device:
1) if the priority of described call information M is higher than the priority of described call information N, described supervising device sends described process information M to the answering device processing described call information N, after described answering device receives described process information M, prompting is produced support personnel and is stopped processing described call information N, then goes to process described call information M;
2) if the priority of described call information M is less than or equal to the priority of described call information N, described process information M is kept on described supervising device by described supervising device, described supervising device, having recognized after answering device is in idle state, sends described process information M to this answering device.
Method for supervising is assisted in 13. productions according to claim 12, it is characterized in that, described answering device has busy state and idle state, and after acceptance and processing described call information, described supervising device has following steering logic to described answering device:
A) when described supervising device recognize described answering device be in busy state time, described supervising device does not send described process information to described answering device;
B) when described supervising device judges that described answering device is in idle state, described supervising device sends described process information to described answering device.
Method for supervising is assisted in 14. productions according to claim 13, it is characterized in that, described answering device is one or more, each described answering device all has busy state and idle state, after acceptance and processing described call information, described supervising device has following steering logic to described answering device:
A) when described supervising device recognize all described answering devices be all in busy state time, described supervising device does not send described process information to described answering device, described process information is temporarily stored on described supervising device, until described supervising device recognized answering device be in idle state time, then send described process information to this answering device;
B) when described supervising device recognize described answering device have two or more to be all in idle state time, described supervising device randomly wherein a described answering device send described process information.
Method for supervising is assisted in 15. productions according to claim 14, it is characterized in that, described calling device can send the described call information of different priorities, described in synchronization, supervising device can process described call information successively according to the height of priority, and generates the process information of respective priority.
Method for supervising is assisted in 16. productions according to claim 12, it is characterized in that, when priority higher than described call information N of the priority of described call information M, after described production support personnel processes described call information M, the described production support personnel of described answering device prompting goes to process described call information N again.
Method for supervising is assisted in 17. productions according to claim 12, and it is characterized in that, calling device also comprises warning device, and after described calling device generates described call information, described method also comprises:
Described warning device produces alarm sounds;
Hold the described production support personnel of described answering device according to the alarm sounds determination calling device position of described warning device;
After processing described call information, described production support personnel eliminates the described alarm sounds of described warning device.
Method for supervising is assisted in 18. productions according to claim 17, it is characterized in that, after described production support personnel eliminates the described alarm sounds of described warning device, described method also comprises:
Described calling device generates the information that finishes, and is back to described supervising device.
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| CN201210293187.XA CN103592900B (en) | 2012-08-16 | 2012-08-16 | Produce auxiliary monitoring system and method thereof |
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| CN201210293187.XA CN103592900B (en) | 2012-08-16 | 2012-08-16 | Produce auxiliary monitoring system and method thereof |
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| JP2016006596A (en) * | 2014-06-20 | 2016-01-14 | 三菱電機株式会社 | Dynamic management system |
| CN106899420A (en) * | 2015-12-18 | 2017-06-27 | 捷洲资讯股份有限公司 | The caution device of high in the clouds monitoring |
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