CN103569618A - Production line for machining wall ground decoration modules - Google Patents
Production line for machining wall ground decoration modules Download PDFInfo
- Publication number
- CN103569618A CN103569618A CN201310547839.2A CN201310547839A CN103569618A CN 103569618 A CN103569618 A CN 103569618A CN 201310547839 A CN201310547839 A CN 201310547839A CN 103569618 A CN103569618 A CN 103569618A
- Authority
- CN
- China
- Prior art keywords
- transport sector
- sector unit
- wall ground
- ground decoration
- solidification equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention discloses a production line for machining wall ground decoration modules. The production line comprises a plurality of independent conveying mechanism units and a curing device. The conveying mechanism units are sequentially connected to form a conveying channel, the conveying channel penetrates through the curing device, and the discharge end of the curing device is at least connected with one conveying mechanism unit. The production line has the advantages that the conveying channel is formed by splicing the conveying mechanism units in an end-to-end mode, a working procedure is finished on each conveying mechanism unit, the production line can be suitable for producing the various decoration modules, production efficiency is effectively improved, and cost of production equipment is also saved.
Description
Technical field
The present invention relates to the manufacture field of wall ground decoration module, relate in particular to a kind of manufacturing line of processing wall ground decoration module.
Background technology
In building decoration engineering construction, the materials such as wall floor tile, stone material, mosaic are embody building decoration style and use the requisite material of functional requirement, and the paving of wall floor tile is an important item project in decoration construction.
But the paving of traditional wall floor tile (stone material, mosaic), exist " that long, the placing of material of construction continuity cycle is taken up an area is large, wall ground layer squareness (planeness) require high, man-made environment impact is many.In site operation process " select brick sequence, cut out cut that edging, water conservation are moistening, mortar preparation, batch ash are pasted, maintenance reason seam, filleting be clean " etc. a series of wet trade operations, the use that inevitably affects final wall floor tile is safe and ornamental, and easily produce hollowing, flake, come off, there are the quality problems such as odd, oblique angle in brickwork joint width, row's brick.Especially the space of this class compactness between sanitary accomodation, Tea Room, kitchen, construction surface is limited by various plumbing, the equipment end such as electric, is more unfavorable for situ wet job execution, and its comprehensive labor rate consumption is generally greater than 2.4～3 Gong/㎡.Therefore, the paving of wall floor tile wet trade is that to become restriction construction speed, labor cost high, affects the main item project of monolithic architecture decorative effect.
Summary of the invention
Technical matters to be solved by this invention: provide a kind of manufacturing line that can change the processing wall ground decoration module of transmission path length for the deficiencies in the prior art.
Technical matters solved by the invention can realize by the following technical solutions:
The manufacturing line of processing wall ground decoration module, comprise some independently transport sector unit and a solidification equipment, described transport sector unit is in turn connected to form a transmission path, described transmission path is through described solidification equipment, the discharge end of described solidification equipment at least connect one described in transport sector unit.
In a preferred embodiment of the invention, described in each transport sector unit include support, around the drive motor that is arranged on belt conveyor on described support, drives described belt conveyor to rotate, described in each, drive motor is all connected with a PLC control system.
In a preferred embodiment of the invention, described solidification equipment is one or more of colding pressing in solidification equipment, hot-press solidifying device or light curring unit.
Owing to having adopted technical scheme as above, beneficial effect of the present invention is: transmission path is spliced from beginning to end by some transport sectors unit, on each transport sector unit, complete a procedure, can be applicable to the production of various types of decorative modules, effectively speed production, also saves production facilities cost simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of transport sector of the present invention unit.
Fig. 3 is the structural representation of the wall ground decoration module that contains double-deck fibrous mesh cloth and one deck aluminium honeycomb core layer.
Fig. 4 is the structural representation of the mould on the first transport sector unit of the present invention.
Fig. 5 is that the decorative surface layer on the second transport sector unit of the present invention is laid the schematic diagram of step.
Fig. 6 is the sheet material typesetting schematic diagram of the decorative surface layer on the second transport sector unit of the present invention.
Fig. 7 is the schematic diagram of the brushing adhesive glue step on the 3rd transport sector unit of the present invention.
Fig. 8 is that the ground floor fibrous mesh cloth on the 4th transport sector unit of the present invention is laid the schematic diagram of step.
Fig. 9 is the schematic diagram of the pre-buried connecting strap step of installation on the 5th transport sector unit of the present invention.
Figure 10 is the schematic diagram of the bonding aluminum honeycomb sandwich layer step on the 6th transport sector unit of the present invention.
Figure 11 is that the second layer fibrous mesh cloth on the 7th transport sector unit of the present invention is laid the schematic diagram of step.
Figure 12 is the schematic diagram of the curing schedule of curing apparatus of the present invention.
Figure 13 is the schematic diagram of clean batch of seam step on the 9th transport sector unit of the present invention.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Referring to Fig. 1, the manufacturing line of the processing wall ground decoration module providing in figure, comprise nine independently transport sector unit and solidification equipments 400, these nine independently transport sector unit be respectively the first transport sector unit 2100, the second transport sector unit 2200, the 3rd transport sector unit 2300, the 4th transport sector unit 2400, the 5th transport sector unit 2500, the 6th transport sector unit 2600, the 7th transport sector unit 2700, the 8th transport sector unit 2800 and the 9th transport sector unit 2900, solidification equipment 400 can be the solidification equipment of colding pressing, one or several in hot-press solidifying device or light curring unit.
Each transport sector unit includes support 2010, belt conveyor 2020 and drive motor (in figure for illustrating), belt conveyor 2020 is around being arranged on support 2010, drive motor is arranged in support 2010 and is positioned at belt conveyor 2020 belows, drive motor drives rotating shaft 2030, rotating shaft 2030 drives belt conveyor 2020, the drive motor of each transport sector unit is connected with PLC control system (not shown), and PLC control system can be controlled each drive motor and synchronously rotate.
The first transport sector unit 2100, the second transport sector unit 2200, the 3rd transport sector unit 2300, the 4th transport sector unit 2400, the 5th transport sector unit 2500, the 6th transport sector unit 2600, the 7th transport sector unit 2700, the 8th transport sector unit 2800 are in turn connected to form a transmission path 3000, transmission path 3000 is through solidification equipment 400, the end of transmission path 3000 is connected with the feed end of solidification equipment 400, and the discharge end of solidification equipment 400 is connected with the 9th transport sector unit 2900.
The present invention processes on each transport sector unit of manufacturing line of wall ground decoration module can complete at least one procedure, after operation on each transport sector unit completes, wall ground decoration module is transmitted mechanism unit and is sent on next transport sector unit, until all process steps completes.
The present invention is mainly used in quick factory integrated production wall ground decoration module, wall ground decoration module comprise metal base plate and decorative surface layer and decorative surface layer is set and metal base plate between the composite bed that arranges, in composite bed, be provided with pre-buried connecting strap, on pre-buried connecting strap, be provided with the connection socket of the contact surface that stretches out composite bed and metal base plate, on metal base plate, offer the hole corresponding to connection socket, decorative surface layer, composite bed, pre-buried connecting strap and metal base plate are combined with each other by adhesives pressure viscosity, wherein, composite bed can have various ways, for example, for the thick calcium silicate board with microporous of one deck 13～17mm or be at least one deck fibrous mesh cloth and the composite bed that at least one deck aluminium honeycomb core material is formed by stacking or the composite bed being mutually formed by stacking by least two-layer corrugated sheet.
It is example that the present embodiment be take the wall ground decoration module of producing containing double-deck fibrous mesh cloth and one deck aluminium honeycomb core, referring to Fig. 3, contain the wall ground decoration module 1000 of double-deck fibrous mesh cloth and one deck aluminium honeycomb core from internal layer to skin, comprise successively metal base plate 1100, second layer fibrous mesh cloth 1400a, aluminium honeycomb core layer 1300, ground floor fibrous mesh cloth 1400b and decorative surface layer 1200.Illustrate that the present invention processes the production process of the manufacturing line of wall ground decoration module, specific as follows:
A, mould installation steps: referring to Fig. 4, this step is to complete on the first transport sector unit 2100, installation mold is laid plate 100 and is laid by mould the size that plate 100 defines flat wall ground decoration module, and the size of wall ground decoration module can arrive work-site measurements and calculations operating mode, reach optimum decorative effect.
This mould lays that plate 100 is laid on the long limit locating plate 111 of the flat wall ground decoration module on mould flat board 130 by a mould dull and stereotyped 130 and pair of parallel and minor face locating plate 112 that pair of parallel is laid on the flat wall ground decoration module on mould flat board 130 forms, the two ends of one block length limit locating plate 111 respectively with one end square crossing of pair of short edges locating plate 112, the two ends of another block length limit locating plate 111 respectively with the other end square crossing of pair of short edges locating plate 112, a pair of so long limit locating plate 111 and pair of short edges locating plate 112 have just surrounded in order to prepare the territory, rectangular shaped article preparation area 131 of flat wall ground decoration flat sheet mould on mould flat board 130.The size of the wall ground decoration module that the distance between certain a pair of long limit locating plate 111 and the distance between pair of short edges locating plate 112 can be prepared is as required adjusted.
For in the flat wall ground decoration module process of preparation, make size and the size between pair of short edges locating plate 112 between a pair of long limit locating plate 111 relatively fixing, the present embodiment is provided with two parallel long limit slide rail 132 minor face slide rails 133 parallel with four on mould flat board 130.The quantity of certainly long limit slide rail 132 is also not limited to two, and the quantity of minor face slide rail 133 is also not limited to respectively does for oneself four, can also be other number, as long as be even number bar.Long limit slide rail 132 also can replace with long limit chute in addition, and minor face slide rail 133 also can replace with minor face chute.
Article two, parallel long limit slide rail 132 is located at the Liang Chang limit edge of mould flat board 130 for symmetrical minute, on one side each.Article four, parallel minor face slide rail 133 is located at the edge of two minor faces of mould flat board 130 for symmetrical minute, on one side each two; The certain distance in interval between two minor face slide rails 133 on every limit.Long limit slide rail 132 and 133 square crossings of minor face slide rail.
A pair of long limit locating plate 111 is parallel to long limit slide rail 132 while laying, pair of short edges locating plate 112 is parallel to minor face slide rail 133 while laying.
After a pair of long limit locating plate 111 and pair of short edges locating plate 112 lay, can on long limit slide rail 132, at least two long limit rotating disc type manual regulating devices 210 be installed, at least two minor face rotating disc type manual regulating devices 220 are installed on minor face slide rail 133, then respectively two long limit rotating disc type manual regulating devices 210 moved near long limit locating plate 111 end positions and make adjust bar 211 front ends of two long limit rotating disc type manual regulating devices 210 conflict at long side locating plate 111 on the outer wall near two ends, respectively two minor face rotating disc type manual regulating devices 220 moved to again near minor face locating plate 112 end positions and make adjust bar 221 front ends of two minor face rotating disc type manual regulating devices 220 conflict at short brink locating plate 112 on the outer wall near two ends.The rotating disk 212 rotating on long limit rotating disc type manual regulating device 210 is the distance between a pair of long limit of capable of regulating locating plate 111, the rotating disk 222 rotating on minor face rotating disc type manual regulating device 220 is the distance between capable of regulating pair of short edges locating plate 112, to adapt to the size of multiple wall ground decoration flat sheet mould.
Certainly if prepare inner corner trim formula wall ground decoration module or external corner formula wall ground decoration module, only mould flat board 130 need to be replaced with to staged Die and mould plate and one of them is replaced with L-type shape by long limit locating plate 111 or minor face locating plate 112 long limit locating plate or minor face locating plate make it to form external corner mould or inner corner trim mould, remaining can prepare external corner formula wall ground decoration module or inner corner trim formula wall ground decoration module according to the identical method of the present embodiment.Concrete wall ground decoration mould, can be prepared according to the concrete shape of wall ground decoration module, the routine techniques means that belong to those skilled in the art about the preparation method of wall ground decoration mould, do not repeat them here with regard to preparing the preparation method of external corner formula wall ground decoration module or inner corner trim formula wall ground decoration module.
The laying step of b, decorative surface layer, this step is to complete on the second transport sector unit 2200, referring to Fig. 5, in the region of defining at mould laying plate 100, lay decorative surface layer 1200, according to mould, lay the size in region and the size of the dalle for decorative surface layer 1200 of choosing that plate defines, calculate the quantity of the dalle that is used for decorative surface layer 1200 and carry out typesetting design, according to typesetting design, lay the dalle that is used to form decorative surface layer 1200, between adjacent dalle, by steady arm (not shown), stay seam to process.During laying, dalle face down is put into mould and laid plate 100.The material of dalle and size can be selected according to designing requirement, such as selecting wall floor tile, ceramic thin plate, lithotome, artificial stone, fire-proof plate, mosaic, art glass of all size etc.
Referring to Fig. 6, seam between the adjacent dalle of edge that decorative surface layer 1200 contacts with mould 100 adopts linear positioner location 310, between the adjacent four packaged decoratice boards in centre of decorative surface layer 1200, adopt cross locator 320 to position, the gap of controlling well between adjacent dalle.
C, brushing adhesive glue step, this step is to complete on the 3rd transport sector unit 2300, referring to Fig. 7, at the back side of decorative surface layer 1200 brushing compound resin glue, forms one deck compound resin glue-line;
D, ground floor fibrous mesh cloth are laid step, and this step is to complete on the 4th transport sector unit 2400, referring to Fig. 8, ground floor fibrous mesh cloth 1400b is laid on compound resin glue-line;
E, pre-buried connecting strap is installed, this step is to complete on the 5th transport sector unit 2500, referring to Fig. 9, some pre-buried connecting straps 500 are fixed on the back side of ground floor fibrous mesh cloth 1400b, on pre-buried connecting strap 500, offer some connecting bores 510, on pre-buried connecting strap 500, be provided with some hole for injecting glue 520, toward the interior injecting glue of hole for injecting glue 520, make pre-buried connecting strap 500 form and be connected with ground floor fibrous mesh cloth 1400b.
F, bonding aluminum honeycomb sandwich layer step, this step is to complete on the 6th transport sector unit 2600, referring to Figure 10, aluminium honeycomb core layer 1300 is laid on the back side of fibrous mesh cloth 1400b;
G, second layer fibrous mesh cloth are laid step, and this step is to complete on the 7th transport sector unit 2700, referring to Figure 11, second layer fibrous mesh cloth 1400a is laid on aluminium honeycomb core layer 1300;
F, bonding metal base plate step, this step completes on the 8th transport sector unit 2800, first back side brushing one deck adhesive glue at second layer fibrous mesh cloth 1400a, on metal base plate 1100, offer the hole of stretching out metal base plate for pre-underground layering 500, it is upper that metal base plate 1100 is laid on second layer fibrous mesh cloth 1400a, by adhesives, is bonded together;
G, curing schedule, this step completes in curing apparatus, referring to Figure 12, the wall ground decoration template 1000 of making is sent into curing apparatus 400 to be cured, curing apparatus 400 can be hot-press solidifying device or one or several in solidification equipment or light curring unit of colding pressing, and the decorative surface layer 1200, ground floor fibrous mesh cloth 1400b, aluminium honeycomb core layer 1300, second layer fibrous mesh cloth 1400a and the metal base plate 1100 that need compound stone material to form are adhesively fixed;
H, clean batch of seam step, this step completes on the 9th transport sector unit 2900, referring to Figure 13, this step is first to take out linear positioner location 310 and cross locator 320, then the gap between adjacent dalle is cleaned, again seam is criticized in gap and process, make the front of decorative surface layer 1200 there is good planeness.
The manufacturing line that the present invention processes wall ground decoration module can be applicable to the production of various types of decorative modules, and effectively speed production, also saves production facilities cost simultaneously.
More than show and described groundwork of the present invention and principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (3)
1. process the manufacturing line of wall ground decoration module, it is characterized in that, comprise some independently transport sector unit and a solidification equipment, a plurality of described transport sectors unit is in turn connected to form a transmission path, described transmission path is through described solidification equipment, the discharge end of described solidification equipment at least connect one described in transport sector unit.
2. the manufacturing line of processing wall ground decoration module as claimed in claim 1, it is characterized in that, described in each transport sector unit include support, around the drive motor that is arranged on belt conveyor on described support, drives described belt conveyor to rotate, described in each, drive motor is all connected with a PLC control system.
3. the manufacturing line of processing wall ground decoration module as claimed in claim 1, is characterized in that, described solidification equipment is one or more of colding pressing in solidification equipment, hot-press solidifying device or light curring unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547839.2A CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547839.2A CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103569618A true CN103569618A (en) | 2014-02-12 |
| CN103569618B CN103569618B (en) | 2016-08-17 |
Family
ID=50042471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310547839.2A Active CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103569618B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104692065A (en) * | 2015-03-11 | 2015-06-10 | 安徽科达机电有限公司 | Saddle frame circulating system of aerated concrete plate line |
| CN106364872A (en) * | 2016-12-01 | 2017-02-01 | 佛山科学技术学院 | Unilateral type automatic laying device for multicolor mosaics |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02212103A (en) * | 1989-02-13 | 1990-08-23 | Kubota Ltd | Manufacture of cement tile |
| JPH11192610A (en) * | 1998-01-05 | 1999-07-21 | Sekisui Chem Co Ltd | Setting device for facing |
| CN1467068A (en) * | 2002-07-10 | 2004-01-14 | 滕少波 | Method and apparatus for producing integral hollow wallboard |
| CN101138866A (en) * | 2007-09-20 | 2008-03-12 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
-
2013
- 2013-11-06 CN CN201310547839.2A patent/CN103569618B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02212103A (en) * | 1989-02-13 | 1990-08-23 | Kubota Ltd | Manufacture of cement tile |
| JPH11192610A (en) * | 1998-01-05 | 1999-07-21 | Sekisui Chem Co Ltd | Setting device for facing |
| CN1467068A (en) * | 2002-07-10 | 2004-01-14 | 滕少波 | Method and apparatus for producing integral hollow wallboard |
| CN101138866A (en) * | 2007-09-20 | 2008-03-12 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104692065A (en) * | 2015-03-11 | 2015-06-10 | 安徽科达机电有限公司 | Saddle frame circulating system of aerated concrete plate line |
| CN106364872A (en) * | 2016-12-01 | 2017-02-01 | 佛山科学技术学院 | Unilateral type automatic laying device for multicolor mosaics |
| CN106364872B (en) * | 2016-12-01 | 2018-12-21 | 佛山科学技术学院 | A kind of automatic paving equipment of the unilateral formula of multicolour mosaic |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103569618B (en) | 2016-08-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| MY154412A (en) | Apparatus and method for forming a pattern in ceramic tile or slab with prescribed thickness | |
| CN106626041B (en) | Production process of heat-insulation decorative plate | |
| CN204686595U (en) | A kind of polishing cutting mechanism | |
| CN110103313B (en) | Pile aggregate flow slurry 3D printing concrete forming equipment and forming method | |
| CN103556799B (en) | The preparation method of honeycomb aluminum wall floor decoration module | |
| CN109516169A (en) | Composite board manufacturing equipment, manufacture system and manufacturing process | |
| CN103826842A (en) | Laminated product produced by placing one layer onto semi set partially cured base layer. | |
| CN102261160A (en) | Heat preservation and sound insulation wall plate used for outer wall and production method of heat preservation and sound insulation wall plate | |
| CN103569618A (en) | Production line for machining wall ground decoration modules | |
| CN106938494B (en) | Production process of decorative plate | |
| CN102535807B (en) | Modular wall tile pre-bonding structure and construction method thereof | |
| CN103556798B (en) | The preparation method of aluminum Concha Arcae wall floor decoration module | |
| CN103556804A (en) | Wall and floor decoration module and mounting method thereof | |
| CN103541533B (en) | Wall floor decoration module preparation method | |
| CN108560858A (en) | Parquets stone plate and its joining method | |
| CN203527628U (en) | Mould for preparing decorative modules of wall surface and floor surface | |
| CN209937178U (en) | Synchronous forming machine is used in production of environmental protection gypsum board | |
| CN209306456U (en) | Composite board manufacturing equipment and manufacture system | |
| CN102120381A (en) | Method and device for continuously producing ultrathin stone polyurethane composite plates | |
| CN102296770A (en) | Manufacturing method of three-dimensional artificial stone plate for decoration of building | |
| CN107235169A (en) | A kind of automatic wrap device of BDF thin-wall box bodies | |
| CN111255191A (en) | Semi-pre-pasted ceramic tile and paving method thereof | |
| CN103286854A (en) | Manufacturing and lap construction methods of ultra-wide autoclaved aerated concrete cantilever slabs | |
| CN1397698A (en) | External wall slab for building and its productive technology and apparatus | |
| CN103541532A (en) | Calcium silicon wall ground decoration module and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |