CN103367528A - Solar cell, module and method for manufacturing solar cell electrode - Google Patents
Solar cell, module and method for manufacturing solar cell electrode Download PDFInfo
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- CN103367528A CN103367528A CN2012100918955A CN201210091895A CN103367528A CN 103367528 A CN103367528 A CN 103367528A CN 2012100918955 A CN2012100918955 A CN 2012100918955A CN 201210091895 A CN201210091895 A CN 201210091895A CN 103367528 A CN103367528 A CN 103367528A
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Abstract
The invention provides a solar cell, a module and a method for manufacturing a solar cell electrode. An electrode at the front side of the solar cell is only formed through electroplating in the prior art, thereby enabling the reliability of a packaged assembly to be low. The method for manufacturing the solar cell electrode comprises the steps of: firstly, cleaning and texturing a cell substrate, then carrying out a shallow diffusion at the front side of the substrate to form a PN junction; thereafter depositing a passivation-antireflection film, then carrying out a deep diffusion in an electrode region at the front side of the substrate and passivating the rear side of the substrate, chemically depositing a first metal in the electrode region at the front side of the substrate to form a seed layer, then forming a second metal or metal alloy layer on the seed layer by spray-coating or printing, and finally forming a third metal or metal alloy layer on the second metal or metal alloy layer by electrochemically depositing. The method provided by the invention can improve the robustness of the solar cell electrode, thereby enhancing the reliability of a corresponding solar cell module.
Description
Technical field
The present invention relates to the electrochemical deposition of metal technology, particularly the manufacture method of a kind of solar cell, assembly and solar cel electrode.
Background technology
The conductive electrode generation method of present most commercialization solar cells is, method with silk screen printing, be that the front brushes the silver slurry, is that the back side brushes aluminium paste at anode surface at the cathode surface of solar cell, pass through again high temperature co-firing, on the negative electrode of described solar cell and anode, generate simultaneously conductive cathode and anode.The advantage of this solar cell conductive method for forming electrode is simple and reliable process, is applied in large-scale production easily.
But silk screen printing is burnt the raising that the simple process that generates the solar cell conductive electrode has limited the photoelectric conversion efficiency of solar cell with being total to.Slurry in order to ensure silk screen printing can have with the surface of solar cell preferably ohmic contact after common burning, reduce the series resistance of solar cell, not only must adopt the design (generally greater than 100 μ m) of thicker Metallic Pairs grid line, but also the design that must adopt lower emitter square resistance is (generally at 50 Ω/).The design of thicker Metallic Pairs grid line has reduced effective work area of solar cell, and the design of lower emitter square resistance has reduced the short circuit current of solar cell, and this is the photoelectric conversion efficiency main cause on the low side of present commercialization solar cell.
Clearly, one of major measure of the photoelectric conversion efficiency of raising solar cell is the square resistance that improves its emitter.But, after the square resistance of solar cell emitter improves, if continue to adopt screen printing sizing agent and be total to the technique of burning, will increase the contact resistance of solar cell, thereby reduce the photoelectric conversion efficiency of solar cell.Therefore, one of problem needing to overcome is the contact resistance that reduces between metallic conduction electrode and the solar cell behind the square resistance of raising solar cell emitter.
One of solution to the problems described above is to adopt selective diffusion process.So-called selective diffusion process refers to generate in the zones of different of the emitter of solar cell the square resistance of two kinds of different values,, has lower square resistance in the zone that generates the metallic conduction electrode that is, has higher square resistance at other light receiving surface.This technological design can improve the short circuit current of solar cell, can reduce again the contact resistance between plain conductor and the solar cell.Therefore, selective diffusion process is one of the major measure that improves the photoelectric conversion efficiency of solar cell.
For improving metal gates to the blocking of cell substrate area, need to reduce the width of metal grid lines; But reduce the series resistance of solar cell, just need to improve the width of metal grid lines; Therefore need the vertical very high metal grid lines of wide ratio come balance shading and series resistance, but form the very high metal grid lines of vertical wide ratio technological parameter and the printing slurry of silk screen printing all had very high requirement.Buried-contact solar battery can solve the problem that the grid line of the higher vertical wide ratio of silk screen printing runs into, and it is that method by chemical depositing copper generates the metallic conduction electrode at the emitter of solar cell.Its concrete grammar is, has the emitter surface of larger square resistance with passivating film or antireflective film covering, adopt laser behind the passivating film fluting, deeply spread again, thereby reduce the square resistance of described emitter surface slot area, adopt at last the method for chemical deposition metal, generate the metallic conduction electrode of solar cell at the emitter region with lower one piece resistance.
The process of chemical depositing copper is a quite slowly chemical process, generally needs time about nearly ten hours just can reach the thickness of required metallic conduction electrode.The useful life of chemical deposition metallic solution is shorter, generally can only use several batches just can not continue to use.Therefore the method for chemical deposition metal can produce a large amount of waste water when large-scale production is used.The solution rather unstable of chemical deposition metal is easy to occur from analysing the phenomenon of metal, and impact is produced normally.In addition, also unusual harshness of the control of the process conditions of chemical deposition metal.
Solving one of method that above chemical deposition goes wrong is the technique that adopts electroplating technology substituted chemistry plated metal.With respect to the chemical deposition metal, the advantage of electroplating technology is that the speed of plated metal is fast.After adopting electroplating technology, can shorten to nearly ten hour the process of the rise time of the conductive electrode of solar cell from the chemical deposition metal within one hour.In the ordinary course of things, behind the employing electroplating technology, the process of the conductive electrode of preparation solar cell can be finished in tens minutes.It is less demanding to temperature, generally can at room temperature operate, and so both has been conducive to production control, has saved again the needed cost of heating.The composition of electroplating used electrolyte is also very simple, so electrolyte can use for a long time repeatedly in the ordinary course of things.
Relatively poor by the formed solar cel electrode intensity of electroplating technology; when having the solar cell encapsulation formation assembly of described kind of electrode; interconnector directly can't be welded on the formed electrode of electroplating technology; the mode that usually can adopt conducting resinl to paste is bonded to interconnector on the solar cel electrode of electroplating technology formation, and the technology that adopts conducting resinl to connect interconnecting strip and solar cel electrode exists the problem of poor reliability.
Therefore, how to provide a kind of technology for preparing solar cel electrode that electrode can be connected with interconnector by welding manner, become the technical problem that industry needs to be resolved hurrily.
Summary of the invention
The objective of the invention is to provide a kind of solar cel electrode and preparation method thereof, and described electrode and preparation method thereof can improve the intensity of electrode, and the reliability of Effective Raise solar module.
For achieving the above object, the present invention will provide a kind of manufacture method of solar cel electrode, may further comprise the steps: a, cell substrate is carried out making herbs into wool and cleaning, and the shallow PN junction that diffuses to form is carried out in its front; B, at the front of the later cell substrate of shallow diffusion deposition passivated reflection reducing membrane; C, the electrode zone in the cell substrate front spread deeply; D, Passivation Treatment is carried out at the described back side of described cell substrate; E, the electrode zone through the cell substrate front of Passivation Treatment deposits the first metal and forms inculating crystal layer overleaf; F, by spraying or be printed on the inculating crystal layer and form the second metal or metal alloy layer; G, described cell substrate is arranged on to be electrochemically-deposited in the electrochemical depositer on the second metal or metal alloy layer forms the 3rd metal or metal alloy layer.
In the manufacture method of above-mentioned solar cel electrode, in step e, form the first metal and carry out sintering formation inculating crystal layer in the front electrode zone of cell substrate by chemical deposition.
In the manufacture method of above-mentioned solar cel electrode, described the first metal is nickel, and described sintering temperature is 200 ℃~500 ℃.
In the manufacture method of above-mentioned solar cel electrode, in step f, form the second metal or metal alloy layer by silk screen printing, and carry out drying and processing; The temperature of described drying and processing is 100 ℃~500 ℃.
In the manufacture method of above-mentioned solar cel electrode, described step c may further comprise the steps: c0, form groove at cell substrate front main grid line and secondary grid line position; C2, described groove is cleaned and deeply spreads.
In the manufacture method of above-mentioned solar cel electrode, described step c may further comprise the steps: the passivated reflection reducing membrane at c1, removing cell substrate front main grid line and secondary grid line position also cleans; C2, described main grid line and secondary grid line position are spread deeply.
In the manufacture method of above-mentioned solar cel electrode, described method also comprises step h, forms the second metal or metal alloy layer by spraying, printing, electrochemical deposition or chemical deposition at the 3rd metal or metal alloy layer.
In the manufacture method of above-mentioned solar cel electrode, described the second metal or metal alloy layer is silver, and described the 3rd metal or metal alloy layer is copper.
In the manufacture method of above-mentioned solar cel electrode, in steps d, come Passivation Treatment is carried out at the back side of described cell substrate by spraying, printing or sputtered aluminum and through heat treatment; Described heat treated temperature is greater than 577 ℃ of sial eutectic temperatures.
The present invention also provides a kind of solar cell, and the electrode of described solar cell is made by the manufacture method of above-mentioned solar cel electrode.
The present invention provides again a kind of solar module, and described solar module comprises a plurality of aforesaid solar cells of arranging by row/row.
Only compare by electroplating to form with solar cel electrode in the prior art, solar cel electrode of the present invention and manufacture method thereof are after chemical deposition forms inculating crystal layer, then form the second metal or metal alloy layer on the inculating crystal layer by spraying or being printed on, form the 3rd metal or metal alloy layer on the second metal or metal alloy layer by being electrochemically-deposited in afterwards, thereby improved the intensity of solar cel electrode, so that can electrode be connected to interconnector by welding manner, and Effective Raise the reliability of battery.
Description of drawings
Fig. 1 is the flow chart of manufacture method first embodiment of solar cel electrode of the present invention;
Fig. 2 is the flow chart of manufacture method second embodiment of solar cel electrode of the present invention;
Fig. 3 is the composition structural representation of solar cell the first embodiment of the present invention;
Fig. 4 is the composition structural representation of solar cell the second embodiment of the present invention;
Fig. 5 is the composition structural representation of solar cell the 3rd embodiment of the present invention.
Specific embodiments
Describe purpose of the present invention and effect in detail below in conjunction with specific embodiment and accompanying drawing.
Referring to Fig. 1, the manufacture method of solar cel electrode of the present invention is at first carried out step S10, and cell substrate is carried out making herbs into wool and cleaning, and described cell substrate is monocrystalline silicon piece or polysilicon chip.Adopt respectively no etching method for monocrystalline and polysilicon chip, when being monocrystalline silicon piece, adopt the alkaline solutions such as potassium hydroxide or NaOH to form similar pyramidal matte at silicon chip, when being polysilicon chip, adopt the acid solutions such as hydrofluoric acid, nitric acid or acetic acid to form the matte of similar porous at polysilicon chip; Use successively hydrochloric acid, hydrofluoric acid solution and deionized water etc. when silicon chip cleans after the making herbs into wool.In the present embodiment, adopt the mixed solution of hydrofluoric acid and nitric acid to polysilicon making herbs into wool.
Then continue step S11, the shallow PN junction that diffuses to form is carried out in the cell substrate front.In the present embodiment, two silicon chip back sides are fitted into one group relatively to be sent silicon chip to diffusion furnace and carries out single face diffusion, liquid source is phosphorus oxychloride (POCl3), the diffusion temperature scope of liquid source diffusion is 850 ℃, diffusion time, scope was 30min, and the square resistance of cell substrate is 100 Ω/.In other embodiments, can carry out Double side diffusion to single silicon chip, and then by chemical corrosion method the PN junction of silicon chip back side be removed.
Then continue step S12, at the front of the later cell substrate of shallow diffusion deposition passivated reflection reducing membrane.In the present embodiment, described passivated reflection reducing membrane is silicon nitride, and described silicon nitride forms by plasma reinforced chemical vapour deposition.
Then continue step S13, form groove at cell substrate front main grid line and secondary grid line position.In the present embodiment, can form groove by the laser scribing, in other embodiments, can form groove by the chemical corrosion mode.
Then continue step S14, described groove is cleaned and deeply spreads.In the present embodiment, two silicon chip back sides are fitted into one group relatively to be sent silicon chip to diffusion furnace and carries out single face diffusion, liquid source is phosphorus oxychloride (POCl3), the diffusion temperature scope of liquid source diffusion is 850 ℃, diffusion time, scope was 30min, because covering of passivated reflection reducing membrane arranged, the square resistance at main grid line and secondary grid line position is 30 Ω/, and other regional square resistances still are 100 Ω/.
Then continue step S15, Passivation Treatment is carried out at the described back side of described cell substrate.In the present embodiment, come Passivation Treatment is carried out at the back side of described cell substrate by spraying, printing or sputtered aluminum and through heat treatment.Described heat treated temperature is greater than 577 ℃ of sial eutectic temperatures.
In other embodiments of the invention, can first deposit passivation layer (for example being silica, silicon nitride or silica and silicon nitride composite bed) to carrying out passivation in the cell substrate back side, afterwards again by spraying, printing or sputtered aluminum and through heat treatment; Also can first deposit passivation layer, form local contact openings at passivation layer again, form the local passivation (Rear Locally Diffused) in the back side by spraying, printing or sputtered aluminum and through heat treatment afterwards.Then continue step S16, the electrode zone through the cell substrate front of Passivation Treatment carries out chemical deposition the first metal and forms inculating crystal layer overleaf.In the present embodiment, described the first metal is nickel, and described sintering temperature is 200 ℃~500 ℃.
Then continue step S17, form the second metal or metal alloy layer on the inculating crystal layer by spraying or being printed on.In the present embodiment, described the second metal or metal alloy layer is silver, forms the second metal or metal alloy layer by silk screen printing, and carries out drying and processing, and the temperature of described drying and processing is 100 ℃~500 ℃.
Then continue step S18, described cell substrate is arranged on is electrochemically-deposited in formation the 3rd metal or metal alloy layer on the second metal or metal alloy layer in the electrochemical depositer.In the present embodiment, described the 3rd metal or metal alloy layer is copper.
As shown in Figure 2, step S20, the S21 of manufacture method second embodiment of solar cel electrode of the present invention and S22 respectively step S10, S11 and the S12 with the first embodiment shown in Figure 1 are identical, do not repeat them here.
The second embodiment then continues step S23 behind completing steps S22, the passivated reflection reducing membrane at removing cell substrate front main grid line and secondary grid line position also cleans.In the present embodiment, can remove the antireflective film at main grid line and secondary grid line position and clean by deionized water or alkali lye by the mode of silk screen printing corrosive slurry.
Then continue step S24, deeply spread at described main grid line and secondary grid line position.The implementing process of the step S14 of step S24 and itself and embodiment one is basically identical, does not repeat them here.
Embodiment two following step S25 to S28 respectively with embodiment one in step S15 to S18 corresponding consistent, do not repeat them here.
In other embodiment of manufacture method of solar cel electrode of the present invention, after having carried out step S18 or S28, also deposit the second metal or metal alloy layer by electrochemical deposition or chemical deposition at the 3rd metal or metal alloy layer.
Referring to Fig. 3, in solar cell the first embodiment of the present invention, solar cel electrode is formed on the cell substrate 2, solar cel electrode comprises inculating crystal layer 10, the second metal or metal alloy layer 11 and the 3rd metal or metal alloy layer 12, described inculating crystal layer 10 covers in the groove on the cell substrate 2, and described the second metal or metal alloy layer 11 and the 3rd metal or metal alloy layer 12 stack gradually on described inculating crystal layer 10.In the present embodiment, described inculating crystal layer 10 is nickel, and described the second metal or metal alloy layer 11 and the 3rd metal or metal alloy layer 12 are respectively silver and copper.
Referring to Fig. 4, in solar cell the second embodiment of the present invention, solar cel electrode is formed on the cell substrate 2, and solar cel electrode comprises inculating crystal layer 10, the second metal or metal alloy layer 11, the 3rd metal or metal alloy layer 12 and the second metal or metal alloy layer 13.Solar cel electrode of the present invention the second embodiment shown in Figure 4 and the first embodiment difference shown in Figure 3 are that the solar cel electrode of embodiment two also forms the second metal or metal alloy layer 13 by spraying, printing, electrochemical deposition or chemical deposition etc. at the second metal or metal alloy layer 12 on the second metal or metal alloy layer 12 that electrochemical deposition forms.
Referring to Fig. 5, in solar cell the 3rd embodiment of the present invention, solar cel electrode is formed on the cell substrate 2, and solar cel electrode comprises inculating crystal layer 30, the second metal or metal alloy layer 31 and the 3rd metal or metal alloy layer 32.The difference of the 3rd embodiment shown in Figure 5 and the first embodiment shown in Figure 3 is, on the cell substrate 2 of the 3rd embodiment groove is not set, and its solar cel electrode directly is produced on the surface of cell substrate 2.
The present invention also provides a kind of solar module, and described solar module comprises a plurality of aforesaid solar cells of arranging by row/row.
In sum, solar cel electrode of the present invention and manufacture method thereof are after chemical deposition forms inculating crystal layer, then form the second metal or metal alloy layer on the inculating crystal layer by spraying or being printed on, form the 3rd metal or metal alloy layer on the second metal or metal alloy layer by being electrochemically-deposited in afterwards, thereby improved the intensity of solar cel electrode, so that can electrode be connected to interconnector by welding manner, and Effective Raise the reliability of battery.
Claims (13)
1. the manufacture method of a solar cel electrode is characterized in that, may further comprise the steps:
A, cell substrate is carried out making herbs into wool and cleaning, and the shallow PN junction that diffuses to form is carried out in its front;
B, at the front of the later cell substrate of shallow diffusion deposition passivated reflection reducing membrane;
C, the electrode zone in the cell substrate front spread deeply;
D, Passivation Treatment is carried out at the described back side of described cell substrate;
E, the electrode zone through the cell substrate front of Passivation Treatment deposits the first metal and forms inculating crystal layer overleaf;
F, by spraying or be printed on the inculating crystal layer and form the second metal or metal alloy layer;
G, described cell substrate is arranged on to be electrochemically-deposited in the electrochemical depositer on the second metal or metal alloy layer forms the 3rd metal or metal alloy layer.
2. the manufacture method of solar cel electrode according to claim 1 is characterized in that, in step e, forms the first metal and carries out sintering formation inculating crystal layer in the front electrode zone of cell substrate by chemical deposition.
3. the manufacture method of solar cel electrode according to claim 2 is characterized in that, described the first metal is nickel, and described sintering temperature is 200 ℃~500 ℃.
4. the manufacture method of solar cel electrode according to claim 1 is characterized in that, in step f, forms the second metal or metal alloy layer by silk screen printing, and carries out drying and processing.
5. the manufacture method of solar cel electrode according to claim 4 is characterized in that, the temperature of described drying and processing is 100 ℃~500 ℃.
6. the manufacture method of solar cel electrode according to claim 1 is characterized in that, described step c may further comprise the steps: c0, form groove at cell substrate front main grid line and secondary grid line position; C2, described groove is cleaned and deeply spreads.
7. the manufacture method of solar cel electrode according to claim 1 is characterized in that, described step c may further comprise the steps: the passivated reflection reducing membrane at c1, removing cell substrate front main grid line and secondary grid line position also cleans; C2, described main grid line and secondary grid line position are spread deeply.
8. the manufacture method of solar cel electrode according to claim 1, it is characterized in that described method also comprises step h, forms the second metal or metal alloy layer by spraying, printing, electrochemical deposition or chemical deposition at the 3rd metal or metal alloy layer.
9. the manufacture method of each described solar cel electrode in 8 according to claim 1 is characterized in that described the second metal or metal alloy layer is silver, and described the 3rd metal or metal alloy layer is copper.
10. the manufacture method of solar cel electrode according to claim 1 is characterized in that, in steps d, comes Passivation Treatment is carried out at the back side of described cell substrate by spraying, printing or sputtered aluminum and through heat treatment.
11. the manufacture method of solar cel electrode according to claim 10 is characterized in that, described heat treated temperature is greater than 577 ℃ of sial eutectic temperatures.
12. a solar cell is characterized in that the electrode of described solar cell is made by the manufacture method of each described solar cel electrode in the claim 1 to 11.
13. a solar module is characterized in that, described solar module comprises a plurality of as described in claim 12 solar cells of arranging by row/row.
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WO2020113596A1 (en) * | 2018-12-07 | 2020-06-11 | 上海航天设备制造总厂有限公司 | Long-acting antibacterial solid lubricating film layer for space environment and preparation method therefor |
CN111509085A (en) * | 2020-04-02 | 2020-08-07 | 西安宏星电子浆料科技股份有限公司 | Spraying system for preparing ultra-high-efficiency solar cell electrode and application thereof |
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CN101447531A (en) * | 2008-12-22 | 2009-06-03 | 上海晶澳太阳能光伏科技有限公司 | Preparation method for front electrode of solar cell |
CN101950771A (en) * | 2010-07-27 | 2011-01-19 | 中国科学院苏州纳米技术与纳米仿生研究所 | Method for preparing compound electrode |
US20110045631A1 (en) * | 2006-04-20 | 2011-02-24 | Wuxi Suntech Power Co., Ltd. | Method for manufacturing electrodes of solar cell and electrochemical depositing apparatus |
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US20110045631A1 (en) * | 2006-04-20 | 2011-02-24 | Wuxi Suntech Power Co., Ltd. | Method for manufacturing electrodes of solar cell and electrochemical depositing apparatus |
CN101447531A (en) * | 2008-12-22 | 2009-06-03 | 上海晶澳太阳能光伏科技有限公司 | Preparation method for front electrode of solar cell |
CN101950771A (en) * | 2010-07-27 | 2011-01-19 | 中国科学院苏州纳米技术与纳米仿生研究所 | Method for preparing compound electrode |
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WO2020113596A1 (en) * | 2018-12-07 | 2020-06-11 | 上海航天设备制造总厂有限公司 | Long-acting antibacterial solid lubricating film layer for space environment and preparation method therefor |
CN111509085A (en) * | 2020-04-02 | 2020-08-07 | 西安宏星电子浆料科技股份有限公司 | Spraying system for preparing ultra-high-efficiency solar cell electrode and application thereof |
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Application publication date: 20131023 Assignee: WUXI DEXIN SOLAR POWER CO., LTD. Assignor: Wuxi Shangde Solar Electric Power Co., Ltd. Contract record no.: 2013990000143 Denomination of invention: Solar cell, module and method for manufacturing solar cell electrode License type: Exclusive License Record date: 20130409 |
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