CN103192068B - Energy-saving compressor casing automated production equipment - Google Patents
Energy-saving compressor casing automated production equipment Download PDFInfo
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- CN103192068B CN103192068B CN201310142740.4A CN201310142740A CN103192068B CN 103192068 B CN103192068 B CN 103192068B CN 201310142740 A CN201310142740 A CN 201310142740A CN 103192068 B CN103192068 B CN 103192068B
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Abstract
An energy-saving compressor casing automated production equipment, its technical characteristic comprises casting machine mechanism, dead head Automatic clearance mechanism, overflow output of products mechanism, quantitative furnace casting mechanism; Casting machine organization establishes has six gravity force casting machines, and horizontally set casting machine frong guide column is provided with product and switches through dish; Gravity casting machine table top is provided with dead head Automatic clearance mechanism; Overflow output line, output of products line mechanism is provided with before casting machine mechanism; Be provided with the switch board etc. comprising and be arranged at the track parallel with six casting machines and the quantitative furnace be arranged on track, track one end before overflow output of products mechanism, facility simply drops into low; Adopt the reusable dead head of energy, energy-conservation; Adopt pneumatic screening machine screening, employing nitrogen, vacuum carry out degasification again to aluminium liquid, improve product quality; Only need one to put core work to handle, small investment, yield and quality are high, automaticity is high, production cost is low.
Description
Technical field
The present invention relates to aluminium alloy casting field, specifically a kind of energy-saving compressor casing automated production equipment.
Background technology
Compressor casing product is along with the universal constantly increase of energy-saving and emission-reduction, through domestic, external same industry investigation, the technological equipment of the compressor casing rotating disk casting machine of up-to-date preparation can not meet yield and quality requirement, it not only drops into many, occupation of land is many, and the utilization rate of casting machine is also inadequate, uses disposable precoated sand dead head, not energy-conservation, automaticity is not high yet.
Summary of the invention
For above problem, the invention provides a kind of energy-saving compressor casing automated production equipment.
According to this programme, a kind of energy-saving compressor casing automated production equipment, comprises casting machine mechanism, dead head Automatic clearance mechanism, overflow output of products mechanism, quantitative furnace casting mechanism.
The above casting machine organization establishes has six gravity force casting machines, and horizontally set the frong guide column of gravity force casting machine is provided with product and switches through dish; Every platform gravity casting machine table top is provided with dead head Automatic clearance mechanism; Overflow output line, output of products line mechanism is provided with before casting machine mechanism; Quantitative furnace casting mechanism is provided with before overflow output of products mechanism, quantitative furnace casting mechanism comprises the switch board etc. being arranged at the track parallel with six gravity force casting machines and the quantitative furnace be arranged on track, track one end, and quantitative furnace is responsible for pouring into a mould gravity force casting machine; This equipment only needs one to put the manipulation of core work, and small investment, yield and quality are high, energy-conservation, automaticity is high, production cost is low.
Described casting machine organization establishes has six gravity force casting machines, horizontally set being aligned, be provided with metal die in every platform gravity force casting machine, on metal die, central authorities are provided with the reusable dead head of energy, gravity force casting machine frong guide column are provided with product and switch through dish, product sweeping through the material bar.
Described dead head Automatic clearance mechanism is arranged on gravity casting machine table top, and dead head Automatic clearance mechanism comprises the pneumatic screening machine be arranged on gravity casting machine table top, net cylinder, dead head lifting reverse engine, cooling hull and pulp removing machine, flush coater; Pneumatic screening machine is arranged on the right back table top of gravity force casting machine gate location, net cylinder is arranged at the right back angle of gravity casting machine table top, pneumatic screening machine is pricked and is got filter screen from net cylinder, through pneumatic screening machine horn left-hand rotation, got filter screen is placed in the reusable dead head of energy; Dead head promotes reverse engine and is arranged at gravity casting machine table top, and dead head promotes reverse engine front end and connects the reusable dead head of energy; Cooling hull and pulp removing machine is arranged on the left of gravity casting machine table top front end, and flush coater is arranged on the left of the dead head of gravity casting machine table top.
Described overflow output of products organization establishes, before casting machine mechanism, comprises overflow output line, output of products line, hopper, dumper, for the output of overflow, the output of product.
Described quantitative furnace casting mechanism comprises parallel orbit, quantitative furnace, switch board, nitrogen cylinder, vavuum pump, mobile shield, before being arranged at overflow output of products mechanism, quantitative furnace is arranged on parallel orbit, switch board, nitrogen cylinder, vavuum pump are arranged at parallel orbit left end, mobile shield connection control cabinet and quantitative furnace, the running channel of quantitative furnace is arranged at above dead head, and quantitative furnace carries out moving left and right pouring into a mould gravity force casting machine according to the semaphore request of casting machine on parallel orbit.
Technique effect of the present invention is: energy-saving compressor casing automated production equipment is provided with six gravity force casting machines, and adopt horizontally set to form automatic gravitational casting line, facility simply drops into low; Gravity force casting machine adopts the reusable dead head of energy, energy-conservation; Pneumatic screening machine screening can be adopted by reusable dead head; Quantitative furnace casting mechanism adopts nitrogen, vacuum carries out degasification again to aluminium liquid, improves product quality; Can dead head be adopted to promote reverse engine cleaning overflow, the overflow of overflow output line conveying by reusable dead head; Product adopts the output employing pipeline output of switching through dish pickup, product sweeping through the material bar sweeping through the material, product, and automaticity is high, and yield and quality is high, and production cost is low.
Accompanying drawing explanation
Fig. 1 is the structural representation of energy-saving compressor casing automated production equipment.
Fig. 2 is the top view of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the detailed description of the invention in of the present invention is further described.
Fig. 1, in Fig. 2, comprise casting machine 06, casting machine table top 0, net cylinder 1, pneumatic screening machine 2, flush coater 3, dead head 4, dead head promotes reverse engine 5, runner 6, cooling hull and pulp removing machine 7, overflow output line 8, product sweeping through the material bar 9, switch through dish 10, output of products line 11, aluminium liquid liquid level gauge 13, thermometer 14, Pressure gauge 15, vacuum valve 16, proportioning valve 17, heating rod seal box 18, lift 19, anchor point 20, prepurging lid 21, movable pulley 22, parallel orbit 23, Horizon 24, nitrogen cylinder 25, switch board 26, mobile shield 27, vavuum pump 28, nitrogen tube 29, vacuum tube 30, hopper 31, dumper 32, spraying chews 33, product 00, upper metal pattern 01, lower metal pattern 02, frong guide column 05, quantitative furnace 07 etc.
As shown in Figure 1 and Figure 2, the present invention is energy-saving compressor casing automated production equipment, comprises casting machine mechanism, dead head Automatic clearance mechanism, overflow output of products mechanism, quantitative furnace casting mechanism.
Described casting machine organization establishes has six gravity force casting machines 06, horizontally set being aligned, metal pattern 01, lower metal pattern 02 is provided with in every platform gravity force casting machine 06, on upper metal pattern 01, plane central is provided with dead head position, be provided with the reusable dead head 4 of energy in dead head position, the frong guide column 05 of gravity force casting machine 06 be provided with product and switch through dish 10, product sweeping through the material bar 9.
Described dead head Automatic clearance mechanism is arranged on casting machine table top 0, and dead head Automatic clearance mechanism comprises the pneumatic screening machine 2 be arranged on casting machine table top 0, net cylinder 1, dead head lifting reverse engine 5, cooling hull and pulp removing machine 7, flush coater 3; Shown in Fig. 2, pneumatic screening machine 2 is arranged at the right back, dead head position of casting machine table top 0, net cylinder 1 is arranged at the right back angle of casting machine table top 0, and pneumatic screening machine 2 is pricked and got filter screen from net cylinder 1, and horn rotates and got filter screen is placed in the reusable dead head 4 of energy; Before dead head lifting reverse engine 5 is arranged at casting machine table top 0, dead head promotes reverse engine 5 front end and connects the reusable dead head 4 of energy; Cooling hull and pulp removing machine 7 is arranged on the left of gravity casting machine table top 0 front end, and flush coater 3 is arranged on the left of gravity casting machine table top 0.
Before described overflow output of products organization establishes has casting machine mechanism, comprise overflow output line 8, output of products line 11, hopper 31, dumper 32, hopper 31, dumper 32 are arranged at overflow output line 8 left end, for the output of overflow; Output of products line 11 be arranged at overflow output line 8 times, product switches through below dish 10, product sweeping through the material bar 9, for the output of product 00.
Before described quantitative furnace casting mechanism is arranged at overflow output of products mechanism, comprise the runner 6 before being arranged at quantitative furnace 07, be arranged at the aluminium liquid liquid level gauge 13 on quantitative furnace 07 top, thermometer 14, Pressure gauge 15, vacuum valve 16, proportioning valve 17, be arranged at the heating rod seal box 18 of quantitative furnace 07 both sides, be arranged at the lift 19 below quantitative furnace 07, anchor point 20, movable pulley 22, parallel orbit 23, be arranged at the prepurging lid 21 of quantitative furnace 07 rear end, be arranged at the nitrogen cylinder 25 of parallel orbit 23 left end, switch board 26, vavuum pump 28, mobile shield 27, nitrogen tube 29, vacuum tube 30 is connected between switch board 26 and quantitative furnace 07, quantitative furnace 07 is arranged on parallel orbit 23, parallel orbit 23 is arranged at casting machine mechanism, in Horizon 24 before overflow output of products mechanism, mechanism is parallel with casting machine, the runner 6 of quantitative furnace 07 is arranged at above dead head 4.
The course of work of the present invention is as follows: according to this programme, as Fig. 1, quantitative furnace 07 shown in Fig. 2 is after the aluminium liquid after adding refinery by de-gassing, through nitrogen tube 29, vacuum valve 16 inputs nitrogen, vacuumize the further degasification of aluminium liquid, pneumatic screening machine 2 is pricked and is got filter screen to adding filter screen in reusable dead head 4 from net cylinder 1, put in the downward metal pattern 02 of core work and insert core, after matched moulds, after quantitative furnace 07 receives the signal of casting machine 06, quantitative furnace 07 moves to casting machine 06 position of signalling on parallel orbit 23, nitrogen is pressed in quantitative furnace 07 through proportioning valve 17 under the effect of switch board, aluminium liquid injects quantitative aluminium liquid casting product through runner 6 under the pressure of nitrogen in dead head 4, product 00 is shaping solidifies posterior synechia on upper metal pattern 01, the die sinking of lower metal pattern 02 moves down, switching through dish 10 is diverted to below product 00, after accepting the product 00 under top, switch through dish 10 and leave out metal pattern, drop on product output line 11 through product sweeping through the material bar 9 product 00, export production line, dead head now on casting machine table top 0 promotes after reverse engine 5 promotes reversion dead head 4 and is transferred to below cooling hull and pulp removing machine 7, the overflow of cooling hull and pulp removing machine 7 pairs of dead heads 4 carry out air-cooled after eject, overflow is made to drop on overflow output line 8, overflow is transported in hopper 31 through overflow output line 8, focus on dumper 32, after dead head 4 uses certain number of times, flush coater 3 can carry out sprayed coating to it, dead head 4 is made to keep reusable performance, repeat above operation, carry out continuous seepage.
The present invention's energy-saving compressor casing automated production equipment takes up an area few, and a people puts core, and utilization rate of equipment and installations is high, and energy consumption is low, and automaticity is high, and yield and quality is high, and production cost is low, runs and just can recoup capital outlay for 1 year.
Claims (1)
1. an energy-saving compressor casing automated production equipment, its feature: comprise casting machine mechanism, dead head Automatic clearance mechanism, overflow output of products mechanism, quantitative furnace casting mechanism;
Described casting machine organization establishes has six gravity force casting machines (06), horizontally set being aligned, metal pattern (01), lower metal pattern (02) is provided with in every platform gravity force casting machine (06), the upper plane central of upper metal pattern (01) is provided with dead head position, be provided with the reusable dead head of energy (4) in dead head position, the frong guide column (05) of gravity force casting machine (06) be provided with product and switch through dish (10), product sweeping through the material bar (9);
Described dead head Automatic clearance mechanism is arranged on casting machine table top (0), and dead head Automatic clearance mechanism comprises the pneumatic screening machine (2) be arranged on casting machine table top (0), net cylinder (1), dead head lifting reverse engine (5), cooling hull and pulp removing machine (7), flush coater (3), pneumatic screening machine (2) is arranged at the right back, dead head position of casting machine table top (0), net cylinder (1) is arranged at the right back angle of casting machine table top (0), pneumatic screening machine (2) is pricked and is got filter screen from net cylinder (1), horn rotates and got filter screen is placed in the reusable dead head of energy (4), it is front that dead head lifting reverse engine (5) is arranged at casting machine table top (0), dead head promotes reverse engine (5) front end and connects the reusable dead head of energy (4), cooling hull and pulp removing machine (7) is arranged on the left of gravity casting machine table top (0) front end, flush coater (3) is arranged at gravity casting machine table top (0) left side,
Before described overflow output of products organization establishes has casting machine mechanism, comprise overflow output line (8), output of products line (11), hopper (31), dumper (32), dumper (32) be arranged at overflow output line (8) left end, for the output of overflow; Under output of products line (11) is arranged at overflow output line (8), product switch through dish (10), product sweeping through the material bar (9) below, for the output of product (00);
Before described quantitative furnace casting mechanism is arranged at overflow output of products mechanism, comprises and be arranged at the front runner (6) of quantitative furnace (07), be arranged at the aluminium liquid liquid level gauge (13) on quantitative furnace (07) top, thermometer (14), Pressure gauge (15), vacuum valve (16), proportioning valve (17), is arranged at the heating rod seal box (18) of quantitative furnace (07) both sides, is arranged at the lift (19) of quantitative furnace (07) below, anchor point (20), movable pulley (22), parallel orbit (23), is arranged at the reinforced prepurging lid (21) of quantitative furnace (07) rear end, is arranged at the nitrogen cylinder (25) of parallel orbit (23) left end, switch board (26), vavuum pump (28), mobile shield (27), nitrogen tube (29), vacuum tube (30) is connected between switch board (26) and quantitative furnace (07), and quantitative furnace (07) is arranged on parallel orbit (23), and parallel orbit (23) is arranged at casting machine mechanism, in Horizon (24) before overflow output of products mechanism, mechanism is parallel with casting machine, the runner (6) of quantitative furnace (07) is arranged at dead head (4) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310142740.4A CN103192068B (en) | 2013-04-24 | 2013-04-24 | Energy-saving compressor casing automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310142740.4A CN103192068B (en) | 2013-04-24 | 2013-04-24 | Energy-saving compressor casing automated production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103192068A CN103192068A (en) | 2013-07-10 |
| CN103192068B true CN103192068B (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310142740.4A Expired - Fee Related CN103192068B (en) | 2013-04-24 | 2013-04-24 | Energy-saving compressor casing automated production equipment |
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| CN (1) | CN103192068B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308136B (en) * | 2014-10-17 | 2017-01-25 | 无锡蠡湖增压技术股份有限公司 | Automatic feeding equipment of runner of pressure vessel |
| CN105033231A (en) * | 2015-07-10 | 2015-11-11 | 成都亨通兆业精密机械有限公司 | Efficient ring gauge casting device |
| CN105834365A (en) * | 2016-04-28 | 2016-08-10 | 无锡蠡湖增压技术股份有限公司 | Full-automatic double-riser equipment for gravity casting machine |
| CN106312030A (en) * | 2016-10-31 | 2017-01-11 | 无锡市智锋金属科技有限公司 | Vacuum casting integrated equipment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5163500A (en) * | 1991-12-13 | 1992-11-17 | Ford Motor Company | Rollover method for metal casting |
| ITBS20030068A1 (en) * | 2003-07-07 | 2005-01-08 | Meccanica Bassi S P A | BENCH, SHELL AND PROCESS OF CASTING, IN PARTICULAR FOR MOTOR CYLINDER HEAD. |
| CN102909355B (en) * | 2012-10-24 | 2016-02-10 | 无锡蠡湖叶轮制造有限公司 | The technological equipment of compressor casing rotating disk casting machine |
| CN103008555A (en) * | 2013-01-16 | 2013-04-03 | 邵宏 | Full-automatic casting head dumping and screen adding equipment |
| CN203281860U (en) * | 2013-04-24 | 2013-11-13 | 邵宏 | Automatic production equipment for energy-saving compressor casing |
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2013
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| CN103192068A (en) | 2013-07-10 |
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| ASS | Succession or assignment of patent right |
Owner name: WUXI XIYANGKANG SCIENCE AND TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: SHAO HONG Effective date: 20150709 |
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Effective date of registration: 20150709 Address after: 214073 Jiangsu City, Wuxi Province, South Long District Sunshine City Garden B District, No. 306, No. 1 Applicant after: Wuxi setting sun health Science and Technology Ltd. Address before: 602, room 24, Jinxing garden, Hongxing South Road, Nanchang District, Jiangsu, Wuxi, 214073 Applicant before: Shao Hong |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 Termination date: 20160424 |