CN102968709A - Automatic sorting and distributing system and method of production line - Google Patents
Automatic sorting and distributing system and method of production line Download PDFInfo
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- CN102968709A CN102968709A CN2012105066307A CN201210506630A CN102968709A CN 102968709 A CN102968709 A CN 102968709A CN 2012105066307 A CN2012105066307 A CN 2012105066307A CN 201210506630 A CN201210506630 A CN 201210506630A CN 102968709 A CN102968709 A CN 102968709A
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Abstract
The invention discloses an automatic sorting and distributing system and method of a production line. The system comprises a flow line, a plurality of intelligent terminals and a management server, wherein the flow line comprises a main conveyor line and one or more conveyor branch lines; intersections of the flow line are provided with control valves as required; the intelligent terminals comprise RFID (radio frequency identification) units and valve control units; the RFID units are used for identifying RFID tags arranged on objects/package boxes to acquire information of the objects/package boxes and transmitting identification results to the management server; and the management server is used for transmitting control commands to the valve control units of the corresponding intelligent terminals according to the information of the objects/package boxes and the configured flow line step arrangement, and the valve control units control states of the control valves so as to control the conveyance directions of the objects/package boxes. According to the automatic sorting and distributing system of the production line and the method of the system, disclosed by the invention, purposes of improving the production efficiency, accelerating the export period and reducing the production cost are realized so that the competiveness of the industry is basically improved.
Description
Technical field
The invention belongs to technical field of automatic control, relate to a kind of production control system, relate in particular to a kind of production line automatic sorting delivery system; Simultaneously, the invention still further relates to a kind of production line automatic sorting allocator.
Background technology
In recent years, along with the dish out concept of " the wisdom earth " of IBM, countries in the world rise to Internet of Things national strategic position successively, and the world has welcome a climax that RFID uses.And at home, along with inspection and the speech of Premier Wen in the Wuxi, the domestic upsurge that Internet of Things research also occurs and use successively has tens cities to propose " wisdom city " etc. for the industry blueprint of Internet of Things.And RFID is as the forward position of Internet of Things, also marches toward substantial industrialization and practical stage from the conceptual phase in laboratory.
At present, in the research aspect the RFID and industrialization practice, domestic with international gap is also little.By the several years ago energetically leading and popularization of domestic governments at all levels, there has been the application of comparative maturity the aspects such as RFID government affairs, traffic, logistics, asset management.Nowadays after RFID label cost significantly descends, the application of RFID in enterprise also become spontaneous voluntarily, classical successful case is also more and more.
Aspect the warehouse logistics of fashion industry, present application still rests on the kinds of goods of container level and follows the tracks of, and indivedual strong large enterprises also follow the tracks of at the kinds of goods of exploring packing unit level or even single grade.But the warehouse logistics management in packing unit or single grade does not also have very ripe scheme and very successful case on the market.However, based on the application of RFID in the warehouse logistics dispensing of fashion industry of single grade, must be the final direction of fashion logistics development.
Inventory problem is the greatest problem that China's fashion industry faces always, and a lot of garment enterprises have to close all because a large amount of stocks causes the capital chain chain rupture at last.In China's toggery, nearly 90% drug on the market.2007, the clothes tank farm stock of China accounted for 20% of output, was about 12,000,000,000, and clothes stock's price total amount surpasses 3 trillion yuan, and annual amplification also remains on 5%, and tank farm stock has surpassed 2 times of domestic annual total sales volume.The fashion industry has obvious fashion feature and seasonal characteristics, and China's clothes storage and logistics distribution excessive cycle, so that the market reaction hysteresis, when forming huge stocks, huge loss on sale is also caused because of supply shortage in the point of sale, bears the counter productive of brand names.
According to statistics, garment enterprise is every in short supply 1%, loss of income 10%, and the every rising 1% of the unsalable stock who causes, profit then loses 20%.This also is that international top-brand ZARA furnishes a huge amount of money for to set up advanced industrial flow, even the air transport clothes, profit is the main cause of straight line rising but.And the present garment enterprise of China ubiquity best seller serious, the too much phenomenon of poor seller stock in short supply also.
Simultaneously, aspect logistics cost, the warehouse logistics efficient of China is 45% of the U.S., is 38% of European Union; Accounting for 18% of GDP at the Chinese logistics cost, is more than 2 times of developed country.Warehouse logistics efficient low directly for garment enterprise takes part in international competition, set up international brand and brings very adverse influence.
Just because of clothes storage and logistics supply overlong time, configuration item of clothing be utilized and be converted into to market information can't fast.Address these problems, must deal with this challenge by utilizing new technology and method.It is very urgent with logistics distribution to utilize the correlation techniques such as advanced technology of Internet of things, Internet technology, automated control technology to optimize storage, is the pressing problem that rises to the corporate strategy aspect.
Yet the relevant programme of home clothing industry there is no special sorting for clothing product line and carries out the system that robotization control is optimized in the delivery process at present.Most of product of producing the optimization of flowing water technology controlling and process also only concentrates on and makes link on the market.
Summary of the invention
Technical matters to be solved by this invention is: a kind of production line automatic sorting delivery system is provided, and the purpose that can enhance productivity, accelerate the shipment cycle, reduce production costs, thus fundamentally promote the competitive power of industry.
In addition, the present invention also provides a kind of production line automatic sorting allocator, the purpose that can enhance productivity, accelerate the shipment cycle, reduce production costs, thus fundamentally promote the competitive power of industry.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of production line automatic sorting delivery system, described system comprises: streamline, some intelligent terminals, management server;
Binding object RFID label on the single object of processed production, the information of the single object of record on the object RFID label; The packing case of packing a plurality of objects is bind package vanning RFID label then, the information of this packing case of record on the packing case RFID label; Be provided with goods yard RFID label at the goods lay down location, the zone of the different cargo storages of goods yard RFID label record; Be provided with pallet RFID label at conveying tray, the information of pallet RFID label record conveying tray;
Described streamline comprises main conveyor line, and main conveyor line arranges the first storage area stores loose mail object, the second storage area stores FCL object near the first memory block, the second memory block;
Described main conveyor line carries branch line to connect the first memory block by first; Described first carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to management server feedback sorting information; Feedback module comprises closely recognizer, begins to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label; When beginning to sort from certain object of streamline taking-up, begin to process button by click, send the information that begins to sort this object to management server; After the sorting of this station is finished, by clicking the end process button, send the information that finishes this object of sorting to management server; Described management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station;
The automatic sorting of Full Container Load is carried out in described the second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can be finished identification and the location of described packing case RFID label; Perhaps, described main conveyor line carries branch line to connect the second memory block by second;
The crossing of described streamline arranges operation valve and intelligent terminal as required; Described pipeline comprises main conveyor line, the first conveying branch line, the second conveying branch line;
Described intelligent terminal comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit obtains the information of the corresponding object/packing case of object RFID label/packing case RFID label in order to identify the object RFID label that arranges on the object, the packing case RFID label on the packing case, and recognition result is sent to management server;
Described management server is in order to according to the information of object/packing case, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case; Also in order to manage the dispensing progress of object, object is once processed for described management server, and the RFID writing unit that management server is then controlled intelligent terminal writes corresponding RFID label with the alignment processing record, and determines the dispensing progress of this object with this.
A kind of production line automatic sorting delivery system, described system comprises: streamline, some intelligent terminals, management server;
Binding object RFID label on the single object of processed production, the information of the single object of record on the object RFID label; The packing case of packing a plurality of objects is bind package vanning RFID label then, the information of this packing case of record on the packing case RFID label;
Described streamline comprises main conveyor line, one or more conveying branch line; The crossing of streamline arranges operation valve as required;
Described intelligent terminal comprises RFID recognition unit, valve control unit; Described RFID recognition unit obtains the information of the corresponding object/packing case of object RFID label/packing case RFID label in order to identify the object RFID label that arranges on the object, the packing case RFID label on the packing case, and recognition result is sent to management server;
Described management server in order to according to the information of object/packing case, set the procedure arrangement of streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
As a preferred embodiment of the present invention, described main conveyor line arranges the first storage area stores loose mail object, the second storage area stores FCL object near the first memory block, the second memory block;
Described main conveyor line carries branch line to connect the first memory block by first; Described first carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to management server feedback sorting information;
Described feedback module comprises closely recognizer, begins to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label; When beginning to sort from certain object of streamline taking-up, begin to process button by click, send the information that begins to sort this object to management server; After the sorting of this station is finished, by clicking the end process button, send the information that finishes this object of sorting to management server; Described management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station.
As a preferred embodiment of the present invention, the automatic sorting of Full Container Load is carried out in described the second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can be finished identification and the location of described packing case RFID label.Described vehicle intelligent terminal comprises locating module; Described locating module is the GPS locating module, and packing case is provided with corresponding positioning chip, and the GPS locating module is in order to the position of each packing case; Perhaps described locating module is by a plurality of RFID recognition units that are distributed in zones of different, are fixedly installed, and identifies the signal power that each RFID label feeds back by the RFID recognition unit and positions; During the automatic sorting goods, after the vehicle positioning success, the deposit position of the corresponding kinds of goods of some batches of orders that system sorts as required, the optimization route map, behind the vehicle-mounted arrival appointed area, mate with the object RFID label of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.
As a preferred embodiment of the present invention, described main conveyor line carries branch line to connect the second memory block by second; Described second carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with described feedback module, by wireless network in order to management server feedback sorting information.
As a preferred embodiment of the present invention, described management server is in order to according to the information of object/packing case, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
As a preferred embodiment of the present invention, described intelligent terminal also comprises the RFID writing unit; Also in order to manage the processing progress of object, object is once processed for described management server, and the RFID writing unit that management server is then controlled intelligent terminal writes corresponding RFID label with the alignment processing record, and determines the processing progress of this object with this.
A kind of automatic sorting allocator of above-mentioned production line automatic sorting delivery system, described method comprise valve control step, comprising:
Step a1:RFID recognition unit is identified the RFID label that arranges on object/packing case, obtains the information of the corresponding object/packing case of this RFID label, and recognition result is sent to management server;
Step a2: management server is according to the information of object/packing case and the procedure arrangement of setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
As a preferred embodiment of the present invention, described method also comprises the dispensing feedback step, to management server feedback distribution information; Specifically comprise the steps:
Step b1: by the identification of recognizer closely RFID label, obtain article information;
Step b2: when beginning to process from certain object of streamline taking-up, begin to process button by click, send the information that begins to process this object to management server;
Step b3: after the finishing dealing with of this station, by clicking the end process button, send the information of this object of end process to management server;
Step b4: management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station; Then in valve control step, described management server is according to the information of object, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object.
As a preferred embodiment of the present invention, in the described method, object is clothes; Described method specifically comprises the steps:
Step 1: ready-made clothes are placed main conveyor line;
Step 2: conveying belt is transported to hyperchannel vanning sorting node with ready-made clothes, is automatically identified by the RFID recognition unit of intelligent terminal;
Step 3: will identify kinds of goods and automatic sorting vanning plan comparison, to style color size matcher all, the road that intelligent terminal control guide baffle plate is introduced kinds of goods sorting; To matcher not, continue transported to next sorting path by pipeline and continue to process;
Step 4: the sorting path end is finished when intelligent terminal detects one case goods sorting by in the case of manually kinds of goods of sorting being packed into, by the LCD display prompting, carries out joint sealing, when printing and the paste stream label;
Step 5: ready-made clothes are from outbound door process, and system checks distributed contents automatically; Finish the automatic butt of production logistics and Distribution logistics.
Beneficial effect of the present invention is: production line automatic sorting delivery system and method that the present invention proposes, utilize RFID automatically identification and the robotization of control technology realization sorting delivery process, reduce the subsidiary operation times such as material handling, wait, transfer, simultaneously by the production line allocation data of control system according to Real-time Collection, convection current water conservancy project order is optimized, it is harmonious to improve streamline, finally reach the purpose of enhancing productivity, accelerating the shipment cycle, reduce production costs, thereby fundamentally promote the competitive power of industry.
Description of drawings
Fig. 1 is the composition synoptic diagram of production line automatic sorting delivery system of the present invention.
Fig. 2 is the composition synoptic diagram of production line control system of the present invention.
Fig. 3 is the composition synoptic diagram of intelligent terminal.
Fig. 4 is the control flow chart of intelligent terminal.
Fig. 5 is that the automated sorting vanning realizes principle and operation process chart.
Fig. 6 is the composition synoptic diagram of vehicle intelligent terminal.
Embodiment
Describe the preferred embodiments of the present invention in detail below in conjunction with accompanying drawing.
Embodiment one
See also Fig. 1, Fig. 2, the present invention has disclosed a kind of production line automatic sorting delivery system, and described system comprises: streamline, some intelligent terminals 30, management server 10.
Binding object RFID label 40 on the single object 50 of processed production, the information of the single object of record on the object RFID label 40.Similarly, the packing case of packing a plurality of objects is bind package vanning RFID label then, the information of this packing case of record on the packing case RFID label.In addition, be provided with goods yard RFID label at the goods lay down location, the zone of the different cargo storages of goods yard RFID label record; Be provided with pallet RFID label at conveying tray, the information of pallet RFID label record conveying tray.These different RFID tag application all have characteristics separately at aspects such as movability, decipherment distance, frequencies of utilization.Particularly, the region division RFID that goods yard RFID label refers in each separation of warehouse, these zone similarity certified products districts, substandard products district, A product district, B product district etc.; During for the careful differentiation of needs, can on several shelf (shelf of different levels can be subdivided into the goods yard), RFID be set also, in order to define several zones of depositing different material.Conveying tray is a storage container depositing some products.With onboard system carry out the loose mail shipment be do not allow easy-operating, so usually a lot of loose mails leave in the pallet, vehicle-mounted with whole pallet together shipment.Pallet and separate knock-known can playback again after the sorting of sorting terminal.Pallet RFID label can be set, in order to identify pallet on each pallet.Goods yard RFID label and pallet RFID label are constant in the fixed position, are often to change but place the kinds of goods of goods yard or pallet.So the RFID of kinds of goods and goods yard/pallet RFID has a corresponding relation in the warehouse, just corresponding good when warehouse-in, indicate where a kinds of goods is positioned over.
Described streamline comprises that main conveyor line 20, some conveying branch line 23(comprise that first carries branch line 231), some stations 24, warehouse-in pipeline 21, the object of band packing enters main conveyor line 20 by warehouse-in pipeline 21.Main conveyor line 20 arranges the first storage area stores loose mail object, the second storage area stores FCL object near the first memory block (loose mail memory block), the second memory block (FCL memory block) ringwise.
Described main conveyor line carries branch line 231 to connect the first memory block by first; Described first carries branch line 231 to be provided with one or more stations, and each station is provided with intelligent terminal 30.Intelligent terminal 30 is provided with feedback module, by wireless network in order to management server 10 feedback sorting information.Feedback module comprises closely recognizer, begins to process button, end process button.Closely recognizer is in order to set near distance identification object RFID label; When beginning to sort from certain object of streamline taking-up, begin to process button by click, send the information that begins to sort this object to management server; After the sorting of this station is finished, by clicking the end process button, send the information that finishes this object of sorting to management server; Described management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station.
For the second memory block, main conveyor line 20 can be by carrying out with the similar scheme in the first memory block, as carrying branch line to connect the second memory block by second.
In the present embodiment, the automatic sorting of Full Container Load is carried out in described the second memory block by vehicle intelligent terminal 61.That is, present embodiment is multi-form for two kinds of clothes storages: FCL storage and loose mail storage, the form support that system's employing is different.In the loose mail district, the auxiliary Picking System of main basis carries out picking by the warehouse keeper, then carries out automatic sorting by pipeline and control of intelligent terminal; And in the FCL district, mainly automated path guide function and the auxiliary Picking System by vehicle intelligent terminal 61 carries out picking, and then entering sorting conveying line carries out automatic sorting, and packing case is placed in corresponding shelf 62.According to user situation, pipeline also can be installed by the FCL district, takes the operation form the same with the loose mail district.
Described vehicle intelligent terminal 61 comprises described intelligent terminal 30 and haulage vehicle, and this vehicle intelligent terminal can be finished identification and the location of described packing case RFID label.Described vehicle intelligent terminal 61 comprises locating module; Described locating module can be the GPS locating module, and packing case is provided with corresponding positioning chip, and the GPS locating module is in order to the position of each packing case; Perhaps described locating module is by a plurality of RFID recognition units that are distributed in zones of different, are fixedly installed, and identifies the signal power that each RFID label feeds back by the RFID recognition unit and positions; During the automatic sorting goods, after the vehicle positioning success, the deposit position of the corresponding kinds of goods of some batches of orders that system sorts as required, the optimization route map, behind the vehicle-mounted arrival appointed area, mate with the object RFID label of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.See also Fig. 6, vehicle intelligent terminal integrated rfid, GPS and automated path are selected module.Because waggon itself has intelligent terminal, modularization and integration are all very high.
Also be provided with goods yard pilot lamp 63 in the second memory block, it has the automatic-prompting warning function, and the substore keeper carries out picking.Simultaneously, the warehouse keeper can pass through hand-held intelligent terminal, carries out active alert requests.
As shown in Figure 2, the crossing of each conveying circuit is provided with operation valve 25 and intelligent terminal 30 as required; Station 24 is provided with intelligent terminal.
Described intelligent terminal 30 comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit obtains the information of the corresponding object of this RFID label and processed record in order to identify the RFID label that arranges on the object, and recognition result is sent to management server 10.In the present invention, the RFID integrated terminal equipment has several functions, comprises being arranged in the intelligent terminal of producing the production line control of intelligent terminal of carrying main line and branch line node, the intelligent terminal that is arranged in hyperchannel sorting vanning branch line and sorting vanning branch line end.
Particularly, see also Fig. 3, intelligent terminal 30 comprises microprocessor, and the GPRS wireless communication module that is connected with microprocessor, CAN bus communication module, data acquisition module, pneumatic control unit, LED display module, serial communication module, human-machine interface module.The main corn module of intelligent terminal comprises: data acquisition processing system, parameter setting system, fault detect disposal system, control system, LED display system, communication system.The control flow of intelligent terminal 30 as shown in Figure 4.
Described management server 10 is in order to according to the information of object/packing case, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object.Also in order to manage the processing progress of object, object is once processed for described management server, and the RFID writing unit that management server is then controlled intelligent terminal writes corresponding RFID label with the alignment processing record, and determines the dispensing progress of this object with this.Management server 10 is according to the feedback information (such as the beginning processing time) of feedback module on each station, in conjunction with processing the required time of object, calculate each station and when be in idle condition (or being about to idle state), then (can be by the recognition and verification of a plurality of RFID in conjunction with the position of object, this object is in a plurality of common factors that can recognize the intelligent terminal identification overlay area of this object), state to each station is compared, determine the station of optimum (perhaps more excellent), thereby certain object is dispensed to this station (control the operation valve of this station, make object be delivered to conveying branch corresponding to this station); Loop with this scheme.
More than introduced the composition of production line automatic sorting delivery system of the present invention, the present invention is when disclosing above-mentioned production line automatic sorting delivery system, also disclose a kind of control method of above-mentioned production line automatic sorting delivery system, described method comprises valve control step, and valve control step comprises:
Step a1:RFID recognition unit is identified the RFID label that arranges on object or the packing case, obtains the information of the corresponding object of this RFID label or packing case, and recognition result is sent to management server;
Step a2: management server is according to the information of object or packing case and the procedure arrangement of setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object or packing case.
Simultaneously, described method also comprises the processing feedback step, to management server feedback machining information; Specifically comprise the steps:
Step b1: by the identification of recognizer closely RFID label, obtain article information;
Step b2: when beginning to process from certain object of streamline taking-up, begin to process button by click, send the information that begins to process this object to management server;
Step b3: after the finishing dealing with of this station, by clicking the end process button, send the information that finishes this object of processing to management server;
Step b4: management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station; Then in valve control step, described management server is according to the information of object, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object or packing case.
Specifically describe from whole machining control flow process, processing control method specifically comprises:
[step S1] divides the material binding RFID label of end-of-packet with cutting, carries branch line to enter main conveyor line by cutting;
[step S2] making workshop section, is arranged at the RFID label that the intelligent terminal of making sub-pipeline and main conveyor line crossing is identified each object, and the object that utilizes the process in the valve control step that needs are made is delivered to makes sub-pipeline; Then according to the conveying branch line of the state assignment object of making each station in the workshop section to correspondence; Station manipulation person's production and processing is complete, and object passes back to the conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, the semi-manufacture object flows back to main conveyor line again, enters the sub-pipeline of arrangement of arrangement workshop section;
[step S3] in arrangement workshop section, the intelligent terminal that is arranged at the sub-pipeline of arrangement and main conveyor line crossing is identified the RFID label of each object, and the object that utilizes the process in the valve control step that needs are put in order is delivered to the sub-pipeline of arrangement; Then according to the conveying branch line of the state assignment object of putting each station in the workshop section in order to correspondence; Station manipulation person's production and processing is complete, and object passes back to the conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, the semi-manufacture object flows back to main conveyor line again, enters the sub-pipeline of packing of packing department;
[step S4] at packing department, the intelligent terminal that is arranged at the sub-pipeline of packing and main conveyor line crossing is identified the RFID label of each object, and the object that utilizes the process in the valve control step that needs are packed is delivered to the sub-pipeline of packing; Then according to the state assignment object of each station in the packing department to corresponding conveying branch line; Station manipulation person's production and processing is complete, and object passes back to the conveying branch line, automatically enters next manufacturing procedure; Treat all process steps completion of processing in workshop section's branch line, object flows back to main conveyor line again, enters the conveying branch line of vanning workshop section;
[step S5] is arranged at the RFID label that the intelligent terminal of carrying branch line and main conveyor line crossing in the vanning workshop section is identified each object in vanning workshop section, and the object that utilizes the process in the valve control step that needs are cased is delivered to the sub-pipeline of vanning; Then according to the state assignment object of each station in the vanning workshop section.
See also Fig. 5, described step S5 specifically comprises the steps:
1. after last operation of production line (such as total inspection) is finished, ready-made clothes are placed annular main conveyor belt.
2. conveying belt is transported to hyperchannel vanning sorting node with kinds of goods, is automatically identified by RFID.
3. will identify kinds of goods and automatic sorting vanning plan comparison, to style color size matcher all, starting terminal control system, control system are touched the road that guide baffle plate is introduced kinds of goods sorting; To matcher not, continue transported to next sorting path by pipeline and continue to process.
4. the sorting path end is finished when intelligent terminal detects one case goods sorting by in the case of manually kinds of goods of sorting being packed into, by the LCD prompting, carries out joint sealing, when printing and the paste stream label.
5. kinds of goods are from outbound door process, and system checks distributed contents automatically.Finish the automatic butt of production logistics and Distribution logistics.
In addition, the present invention is also according to the short run of fashion industry order dispensing, the characteristics of many kinds, in conjunction with different product categories, research is joined goods by conveying belt control, the automatic sorting that hangs a plurality of passages of implemented in many forms such as pipage control, thus satisfy join in a large number the goods order join in real time the goods requirement.Automatic sorting is joined the goods control system by the data source of the automatic recognition result of RFID as control system, instructs the operation of control system.Simultaneously there is intelligent terminal to check, print the logistics RFID label at automatic sorting branch line end, find the wrong kinds of goods that flow into the automatic sorting branch line to checking, can carry out " backflow " operation by intelligent terminal, kinds of goods are placed state to be sorted again, wait for entering and carry main line again to sort.
In order to improve input work efficient, particularly to return goods and automatic replenishing, the project later stage will be studied automatic Input System.Setting during on the one hand according to warehouse-in is automatically delivered to kinds of goods by pipeline or waggon and is specified the goods yard; On the other hand, to the situation that the simultaneously requirement of warehouse-in of returning goods replenishes, the feature identification of automatically putting in storage and whether replenishing, realization replenishes automatically fast.
Meanwhile, organize best logistics route according to the goods order of joining in the regular period, and determine that according to best logistics route sorting joins the priority of goods, thus guarantee to sort entrucking order and logistics route unloading sequence consensus after dispensing finishes, promote traffic efficiency.In like manner, also give same path optimization to the picking of warehouse district, improve the particularly efficient of simultaneously operations of a plurality of order blanks of picking efficient.
In sum, production line automatic sorting delivery system and method that the present invention proposes, utilize RFID automatically identification and the robotization of control technology realization sorting delivery process, reduce the subsidiary operation times such as material handling, wait, transfer, simultaneously by the production line allocation data of control system according to Real-time Collection, convection current water conservancy project order is optimized, it is harmonious to improve streamline, finally reach the purpose of enhancing productivity, accelerating the shipment cycle, reduce production costs, thereby fundamentally promote the competitive power of industry.
Here description of the invention and application is illustrative, is not to want with scope restriction of the present invention in the above-described embodiments.Here the distortion of disclosed embodiment and change is possible, and the various parts of the replacement of embodiment and equivalence are known for those those of ordinary skill in the art.Those skilled in the art are noted that in the situation that does not break away from spirit of the present invention or essential characteristic, and the present invention can be with other form, structure, layout, ratio, and realize with other assembly, material and parts.In the situation that does not break away from the scope of the invention and spirit, can carry out other distortion and change to disclosed embodiment here.
Claims (10)
1. a production line automatic sorting delivery system is characterized in that described system comprises: streamline, some intelligent terminals, management server;
Binding object RFID label on the single object of processed production, the information of the single object of record on the object RFID label; The packing case of packing a plurality of objects is bind package vanning RFID label then, the information of this packing case of record on the packing case RFID label; Be provided with goods yard RFID label at the goods lay down location, the zone of the different cargo storages of goods yard RFID label record; Be provided with pallet RFID label at conveying tray, the information of pallet RFID label record conveying tray;
Described streamline comprises main conveyor line, and main conveyor line arranges the first storage area stores loose mail object, the second storage area stores FCL object near the first memory block, the second memory block;
Described main conveyor line carries branch line to connect the first memory block by first; Described first carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to management server feedback sorting information; Feedback module comprises closely recognizer, begins to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label; When beginning to sort from certain object of streamline taking-up, begin to process button by click, send the information that begins to sort this object to management server; After the sorting of this station is finished, by clicking the end process button, send the information that finishes this object of sorting to management server; Described management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station;
The automatic sorting of Full Container Load is carried out in described the second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can be finished identification and the location of described packing case RFID label; Perhaps, described main conveyor line carries branch line to connect the second memory block by second;
The crossing of described streamline arranges operation valve and intelligent terminal as required; Described pipeline comprises main conveyor line, the first conveying branch line, the second conveying branch line;
Described intelligent terminal comprises RFID recognition unit, valve control unit, RFID writing unit; Described RFID recognition unit obtains the information of the corresponding object/packing case of object RFID label/packing case RFID label in order to identify the object RFID label that arranges on the object, the packing case RFID label on the packing case, and recognition result is sent to management server;
Described management server is in order to according to the information of object/packing case, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case; Also in order to manage the dispensing progress of object, object is once processed for described management server, and the RFID writing unit that management server is then controlled intelligent terminal writes corresponding RFID label with the alignment processing record, and determines the dispensing progress of this object with this.
2. a production line automatic sorting delivery system is characterized in that described system comprises: streamline, some intelligent terminals, management server;
Binding object RFID label on the single object of processed production, the information of the single object of record on the object RFID label; The packing case of packing a plurality of objects is bind package vanning RFID label then, the information of this packing case of record on the packing case RFID label;
Described streamline comprises main conveyor line, one or more conveying branch line; The crossing of streamline arranges operation valve as required;
Described intelligent terminal comprises RFID recognition unit, valve control unit; Described RFID recognition unit obtains the information of the corresponding object/packing case of object RFID label/packing case RFID label in order to identify the object RFID label that arranges on the object, the packing case RFID label on the packing case, and recognition result is sent to management server;
Described management server in order to according to the information of object/packing case, set the procedure arrangement of streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
3. production line automatic sorting delivery system according to claim 2 is characterized in that:
Described main conveyor line arranges the first storage area stores loose mail object, the second storage area stores FCL object near the first memory block, the second memory block;
Described main conveyor line carries branch line to connect the first memory block by first; Described first carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with feedback module, by wireless network in order to management server feedback sorting information;
Described feedback module comprises closely recognizer, begins to process button, end process button; Closely recognizer is in order to set near distance identification object RFID label; When beginning to sort from certain object of streamline taking-up, begin to process button by click, send the information that begins to sort this object to management server; After the sorting of this station is finished, by clicking the end process button, send to management server
Finish the information of this object of sorting; Described management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station.
4. production line automatic sorting delivery system according to claim 3 is characterized in that:
The automatic sorting of Full Container Load is carried out in described the second memory block by vehicle intelligent terminal; Described vehicle intelligent terminal then comprises described intelligent terminal and haulage vehicle, and this vehicle intelligent terminal can be finished identification and the location of described packing case RFID label;
Described vehicle intelligent terminal comprises locating module; Described locating module is the GPS locating module, and packing case is provided with corresponding positioning chip, and the GPS locating module is in order to the position of each packing case; Perhaps described locating module is by a plurality of RFID recognition units that are distributed in zones of different, are fixedly installed, and identifies the signal power that each RFID label feeds back by the RFID recognition unit and positions;
During the automatic sorting goods, after the vehicle positioning success, the deposit position of the corresponding kinds of goods of some batches of orders that system sorts as required, the optimization route map, behind the vehicle-mounted arrival appointed area, mate with the object RFID label of single object or the pallet RFID of conveying tray again, identify the kinds of goods of sorting outbound.
5. production line automatic sorting delivery system according to claim 3 is characterized in that:
Described main conveyor line carries branch line to connect the second memory block by second; Described second carries branch line to be provided with one or more stations, and each station is provided with intelligent terminal, and intelligent terminal is provided with described feedback module, by wireless network in order to management server feedback sorting information.
6. production line automatic sorting delivery system according to claim 5 is characterized in that:
Described management server is in order to according to the information of object/packing case, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
7. production line automatic sorting delivery system according to claim 2 is characterized in that:
Described intelligent terminal also comprises the RFID writing unit;
Also in order to manage the processing progress of object, object is once processed for described management server, and the RFID writing unit that management server is then controlled intelligent terminal writes corresponding RFID label with the alignment processing record, and determines the processing progress of this object with this.
8. the automatic sorting allocator of a production line automatic sorting delivery system claimed in claim 2 is characterized in that, described method comprises valve control step, comprising:
Step a1:RFID recognition unit is identified the RFID label that arranges on object/packing case, obtains the information of the corresponding object/packing case of this RFID label, and recognition result is sent to management server;
Step a2: management server is according to the information of object/packing case and the procedure arrangement of setting streamline, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object/packing case.
9. automatic sorting allocator according to claim 8 is characterized in that:
Described method also comprises the dispensing feedback step, to management server feedback distribution information; Specifically comprise the steps:
Step b1: by the identification of recognizer closely RFID label, obtain article information;
Step b2: when beginning to process from certain object of streamline taking-up, begin to process button by click, send the information that begins to process this object to management server;
Step b3: after the finishing dealing with of this station, by clicking the end process button, send the information of this object of end process to management server;
Step b4: management server generates the status information of each station in real time according to the click situation that begins to process button, end process button of each station; Then in valve control step, described management server is according to the information of object, processed record, the procedure arrangement of setting streamline, the status information of each station, valve control unit to corresponding intelligent terminal sends control command, valve control unit is controlled the state of described operation valve with this, thus the flow direction of control object.
10. automatic sorting allocator according to claim 8 is characterized in that:
In the described method, object is clothes; Described method specifically comprises the steps:
Step 1: ready-made clothes are placed main conveyor line;
Step 2: conveying belt is transported to hyperchannel vanning sorting node with ready-made clothes, is automatically identified by the RFID recognition unit of intelligent terminal;
Step 3: will identify kinds of goods and automatic sorting vanning plan comparison, to style color size matcher all, the road that intelligent terminal control guide baffle plate is introduced kinds of goods sorting; To matcher not, continue transported to next sorting path by pipeline and continue to process;
Step 4: the sorting path end is finished when intelligent terminal detects one case goods sorting by in the case of manually kinds of goods of sorting being packed into, by the LCD display prompting, carries out joint sealing, when printing and the paste stream label;
Step 5: ready-made clothes are from outbound door process, and system checks distributed contents automatically; Finish the automatic butt of production logistics and Distribution logistics.
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