CN102786002A - Tower crane intelligent control system and tower crane - Google Patents

Tower crane intelligent control system and tower crane Download PDF

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Publication number
CN102786002A
CN102786002A CN2012102493131A CN201210249313A CN102786002A CN 102786002 A CN102786002 A CN 102786002A CN 2012102493131 A CN2012102493131 A CN 2012102493131A CN 201210249313 A CN201210249313 A CN 201210249313A CN 102786002 A CN102786002 A CN 102786002A
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China
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machine
tower
remote controller
under
controller
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CN2012102493131A
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CN102786002B (en
Inventor
高晓汉
杨华平
缪思怡
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Sany Heavy Industry Co Ltd
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Sany Heavy Industry Co Ltd
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Abstract

The invention discloses a tower crane intelligent control system and a tower crane. The tower crane intelligent control system comprises an off-crane remote controller, an on-crane remote controller and an electric controller, wherein the off-crane remote controller is arranged off the tower crane, is communicated with the on-crane remote controller and sends a control command to the on-crane remote controller; the on-crane remote controller is arranged on the tower crane, receives the control command and sends the control command to the electric controller; and the electric controller is arranged on the tower crane, receives the control command and controls the movement execution mechanism of the tower crane according to the control command. So the tower crane intelligent control system has the advantages of comprehensive operation functions, avoiding of visual blind areas, flexible position, and realization of selecting a relative ideal position to operate according to the situation on the ground.

Description

Tower is quick-witted can control system and tower machine
Technical field
The present invention relates to engineering machinery field, particularly a kind of tower is quick-witted can control system and tower machine.
Background technology
At present; In the urban skyscraper during site construction; Narrow and small because of the workyard, usually there is the vision blind area in tower crane control cabin operating personal when driving surface is operated, and having only between tower machine control cabin operating personal and the surface work personnel could the work of control tower machine through the wireless interphone contact.In addition, because the particularity of tower crane job specification, the upper and lower tower of tower machine control cabin operating personal is time-consuming, and on-stream efficiency is low, and often has accident to take place, and possibly threaten the security of the lives and property of operating personal.Therefore just more urgent to the demand of remote manipulation tower machine.
To this, the someone proposed the remote control scheme based on interphone: the radio remote controller circuit is connected with interphone through interface circuit, and the telecommand that remote control circuitry produces is launched by interphone through interface circuit; Acceptor circuit is similar, will deliver to acceptor circuit through interface circuit from the telecommand that interphone receives and handle, and the signal after the processing makes corresponding relays work.
Yet this remote control mode still surface work personnel cooperates with tower machine control cabin operating personal, although can solve the operating barrier that bring the vision blind area to a certain extent; But; This mode exists instruction transmission error and delay, is not easy to increase work efficiency, and safety also can not get ensureing.
Summary of the invention
In view of this, the present invention proposes that a kind of tower is quick-witted can control system and tower machine, can solve tower machine manipulator control that the blind area brings control obstacle and ineffective problem.
For achieving the above object, technical scheme of the present invention is achieved in that
On the one hand, the invention provides that a kind of tower is quick-witted can control system, and tower is quick-witted to be comprised by control system: remote controller and electrical controller on remote controller, the machine under the machine; Wherein: remote controller is arranged under the tower machine under the said machine, under the said machine remote configuration for machine on remote controller communicate and transmitting control commands is given remote controller on the said machine; Remote controller is arranged on the tower machine on the said machine, and remote configuration is for receiving said control command and said control command being sent to electrical controller on the said machine; Said electrical controller is arranged on the tower machine, and said electrical controller is configured to receive said control command and according to said control command the movement executing mechanism of said tower machine is controlled.
Further, in the said system, remote controller is provided with under the said machine: startup portion, and it is configured to power on, start or restart remote controller under the said machine to remote controller under the said machine; Universal handle, it is configured to provide said control command, and said control command comprises: indication tower machine hoists, the order of revolution, luffing operation; Communication device, it is configured to the search work frequency, sends said control command, receives the tower machine status information that is used to characterize tower machine mode of operation that remote controller is sent on the said machine to remote controller on the said machine.
Preferably, said system also comprises: with said electrical controller bonded assembly manual manipulation mechanism, this manual manipulation mechanism is provided with the control handle that said tower machine is carried out the emergency control operation.
Further, in the said system, said manual manipulation mechanism also is provided with manually/teleswitch, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control; And/or remote controller also is provided with manually/teleswitch under the said machine, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control.
Further, in the said system, said electrical controller comprises: motion controller, and it is configured to receive said control command and controls executive module according to said control command; Said motion controller also is configured to monitor and is used to characterize the tower machine status information of tower machine self and mode of operation thereof and said tower machine status information is sent to remote controller on the said machine; Executive module, it is connected with motion controller, and said executive module is configured to the movement executing mechanism of said tower machine is controlled; Power supply module, said power supply module is connected with said motion controller, executive module, and said power supply module is configured to said motion controller, the power supply of said executive module.
Preferably, said system also comprises picture pick-up device, and said picture pick-up device is installed on the suspension hook of said tower machine, and said picture pick-up device is configured to take first video data of reflection tower machine work-site information; And/or, monitoring camera-shooting equipment, it is installed on the body of the tower of said tower machine, and said monitoring camera-shooting equipment disposition is for taking second video data of reflection tower machine and peripheral operative scenario information thereof; Router; It is installed on the said tower machine; Said configuration of routers is for to communicate with said picture pick-up device and/or said monitoring camera-shooting equipment, and shows to the read out instrument of remote controller under the said machine said first video data and/or the second video data real-time Transmission.
Preferably, said system also comprises monitoring camera-shooting equipment, and said monitoring camera-shooting equipment is installed on the body of the tower of said tower machine, and said monitoring camera-shooting equipment disposition is for taking second video data of reflection tower machine and peripheral operative scenario information thereof; Said router also is configured to communicate with said monitoring camera-shooting equipment and show to the read out instrument of remote controller under the said machine the said second video data real-time Transmission.
Further, in the said system, said read out instrument comprises: video receiver and read-out, said video receiver are configured to receive said first video data, second video data; Said read-out is configured to show first video data, second video data of said video receiver reception, and said read-out is installed on the guidance panel of remote controller under the said machine; Show switching device, said demonstration switching device is equipped on the said guidance panel, and said demonstration switching device is configured to said first video data of switching displayed, second video data and/or tower machine status information on said read-out; Wherein, Said tower machine status information is the information that is used to characterize tower machine mode of operation that remote controller is issued remote controller under the machine on the said machine; Said tower machine status information is obtained by the said motion controller monitoring that is arranged in said electrical controller, and is passed to remote controller under the said machine through remote controller on the said machine.
Further, in the said system, remote controller also is provided with under the said machine: realize site operation personnel and the mutual talk back facilities of remote control tower machine operation personal information; Non-intercommunication mode of operation is switched to the intercommunication switching device of intercommunication mode of operation, and said intercommunication switching device is connected with talk back facilities.
Further, in the said system, remote controller also is provided with under the said machine: under starting said machine, need the key operated or protection switch of closing safe in utilization before the remote controller, this protection switch is arranged on the said guidance panel; And/or, tightly stopping button, it is arranged on the said guidance panel, and the said button arrangement of tightly stopping is for need promptly compeling to stop said tower machine to operating mode.
On the other hand, the present invention also provides a kind of tower machine, and this tower machine is provided with the quick-witted ability of above-mentioned any described tower control system.
With respect to prior art, the present invention has following advantage:
The operating function of the quick-witted ability of tower of the present invention control system is comprehensive, can avoid the vision blind area, and the position is flexible, can be according to the selected relative ideal position operation of situation on the spot.
Tower machine provided by the invention with operator's compartment on the quick-witted ability of the said tower control system dessert machine, does not need dedicated driver, saves labour cost, has avoided the personal safety accident of aloft work.In addition, operating personal need not tower up and down, and operating efficiency improves.
Description of drawings
The accompanying drawing that constitutes a part of the present invention is used to provide further understanding of the present invention, and illustrative examples of the present invention and explanation thereof are used to explain the present invention, does not constitute improper qualification of the present invention.In the accompanying drawings:
Fig. 1 is the scheme drawing of the quick-witted ability of tower of the present invention control system embodiment;
Fig. 2 is the scheme drawing of another embodiment of the quick-witted ability of tower of the present invention control system;
Fig. 3 is the control principle scheme drawing of the quick-witted ability of embodiment of the invention tower control system.
Description of reference numerals
1 remote control tower machine
Remote controller under 10 machines
11 read-outs
12 talk back facilitiess
13 video receivers
Remote controller on 20 machines
30 electrical controllers
31 motion controllers
32 executive modules
33 power supply modules
40 manual manipulation mechanisms
50 picture pick-up devices
51 monitoring camera-shooting equipment
60 routers
80 interphones
The specific embodiment
Need to prove that under the situation of not conflicting, embodiment and the characteristic among the embodiment among the present invention can make up each other.Below with reference to accompanying drawing and combine embodiment that technical scheme of the present invention is described.
Basic thought of the present invention is: design the quick-witted ability of a kind of tower control system; The function that controls that replaces tower machine operator's compartment; The quick-witted core that can control system of said tower is a remote controller 20 on remote controller 10 and the machine under the machine; Carry out the mutual of control command, tower machine state and relevant information through remote controller 20 on remote controller under the said machine 10 and the machine, thereby accomplish tasks such as the motor-driven work of remote control tower, intercommunication, video reception.
Below in conjunction with accompanying drawing, each preferred embodiment of the present invention is described further:
With reference to Fig. 1, it shows the quick-witted ability of embodiment of the invention tower control system.In the present embodiment, said tower is quick-witted to be comprised by control system: remote controller 20 and electrical controller 30 on remote controller 10, the machine under the machine; Wherein:
Remote controller 10 is arranged at the tower machine 1 time under the said machine, under the said machine remote controller 10 be configured to machine on remote controller 20 communicate and transmitting control commands is given remote controller 20 on the said machine.
Need to prove that remote controller 10 has and accomplishes the function that remote control tower machine is carried out tasks such as action, intercommunication, video reception as the core of said tower machine 1 under the said machine.
Remote controller 20 is arranged on the tower machine 1 on the said machine, and remote controller 20 is configured to receive said control command and said control command is sent to electrical controller 30 on the said machine.On the said machine under remote controller 20 and the machine remote controller 10 carry out the mutual of control command, and realize mutual etc. to tower machine status information, failure message of remote controller 10 under said electrical controller 30 and the machine as intermediary.
Need to prove that remote controller 10 can be arranged on the ground or in the control cabin according to the operating mode needs under the said machine, or adopt and move set-up mode, remote controller under the machine 10 is configured to cooperate quick-witted operator needs that can control system of tower, together mobile.Remote controller 20 is arranged on the tower machine 1 on the said machine, as is arranged on the equilibrium arm of tower machine 1.Here, present embodiment does not limit the position that specifically is provided with of remote controller 20 on remote controller 10, the machine under the said machine, preferably, be arranged on satisfy be convenient to tower machine 1 on the position that cooperates of other mechanisms.
In the present embodiment, said electrical controller 30 comprises: motion controller 31, executive module 32 and power supply module 33.As shown in Figure 3, said motion controller 31 is configured to receive said control command and controls executive module according to said control command.Said executive module 32 is connected with motion controller 31, and said executive module 32 is configured to the movement executing mechanism of said control command tower machine 1 pointed is controlled.Said power supply module 33 is provided with voltage transformer, and power supply module 33 is connected with said motion controller 31, executive module 32, and said power supply module 33 is configured to said motion controller 31,32 power supplies of said executive module.
As shown in Figure 1, said electrical controller 30 is positioned on the equilibrium arm of tower machine 1, and said power supply module 33 is supplied power for other assemblies in the electrical controller 30 such as said motion controller 31, said executive module 32 like Switching Power Supply, 220V power supply etc.
Wherein, said motion controller 31 is arranged on the tower machine 1, is arranged in electrical controller 30, and said motion controller 31 is configured to receive said control command and according to said control command actuating mechanism controls.For example: according to corresponding component in the said control command control executive module 32 hoist respectively, revolution, luffing operation etc.
In the present embodiment; Remote controller 20 will be from the control commands such as gear of 10 receptions of remote controller under the said machine on the said machine; Give motion controller 31 through the CAN bus transfer; Said motion controller 31 is according to control commands such as gears, and corresponding executive module on the control tower machine 1 such as relay and contactless switch move, and then realizes the control of executive module to the tower machine.
Preferably, among above-mentioned each embodiment, said motion controller 31 is also configurable to be the tower machine status information that monitoring is used to characterize tower machine 1 mode of operation, and said tower machine status information is sent to remote controller 20 on the said machine.Remote controller 20 sends to remote controller 10 under the said machine with said tower machine status information on the said machine, to show.
Need to prove, also can be provided with indication component in the said electrical controller 30, the index parameter when said indication component is used to show the work of tower machine, whether correct etc. like voltage and current parameter, phase sequence.
Further, remote controller 10 is provided with under the said machine: startup portion, universal handle, communication device.Wherein:
Said startup portion is configured to power on, start or restart remote controller 10 under the said machine to remote controller 10 under the said machine.
Said universal handle configurations is for providing said control command.For example: said control command comprises: indication tower machine hoists, the order of revolution, luffing operation, like shifting commands.
Said communication device be configured to the search work frequency, to remote controller on the said machine 20 send said control command, receive from said machine on the information of remote controller 20.In the present embodiment, said communication device is example with the wireless communication devices, and said wireless communication devices is when remote controller 10 starts under said machine or when restarting, and search improves antijamming capability and obtains optimum working frequency (OWF).
It is pointed out that in the present embodiment that remote controller 10 is equipped with guidance panel under the said machine, each parts of the said guidance panel of manual manipulation arrangement of mechanism in the present embodiment simulation tower machine operator's compartment are with the custom of match operation hand.Present embodiment can be provided with a universal handle on said guidance panel, accomplish hoist, the control of revolution, luffing; Perhaps; Two universal handles are set on said guidance panel; The universal handle design on the said guidance panel left side is that above-below direction is the far and near control of luffing, and left and right directions is the capstan head Spin Control, the control that is designed to hoist of the universal handle above-below direction on said guidance panel the right.Universal handle next door is provided with the status indicator lamp corresponding to each control action respectively, and whether said status indicator lamp is used for the indication operation effective, lights like said status indicator lamp, and the cooresponding control action of this status indicator lamp is effective.
In a preferred embodiment; Said tower is quick-witted also can to comprise manual manipulation mechanism 40 by control system; This manual manipulation mechanism 40 is connected with motion controller 31 in the said electrical controller 30; For example said manual manipulation mechanism 40 is connected to said motion controller 31 through the CAN bus, and then realizes through manual manipulation mode control tower machine 1.Wherein, said manual manipulation mechanism 40 is provided with the control handle that said tower machine is carried out the emergency control operation.
It is to be noted; As shown in Figure 3; Remote controller 20, manual manipulation mechanism 40 are connected with said motion controller 31 through the CAN bus respectively on the said machine; Therefore, manual, the remote control mode of present embodiment can realize the control to said motion controller 31 respectively through switching and interlock function.
Need to prove that said manual manipulation mechanism 40 can be arranged on the ground, is convenient to carry out the position of emergency operation.Preferably, said manual manipulation mechanism 40 is arranged on the underframe basis of said tower machine.
More preferably, said manual manipulation mechanism 40 also is provided with manually/teleswitch, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control.
More preferably, remote controller 10 also is provided with manually/teleswitch under the said machine, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control.Manual/distant change-over switch shown in the manual/RPB that is provided with on the guidance panel of remote controller 10 under the said machine is.
In the present embodiment; With remote controller under the said machine 10 is master control, carries out aux. controls through said manual manipulation mechanism 40, and it is set remote control and manual manipulation has and switch and interlock function; Can avoid maloperation and suitable different working conditions demand; And, when remote manipulation was lost efficacy, take the manual manipulation mode to carry out the emergency operation of tower machine.
Need to prove; Under said manual manipulation mechanism 40 and the said machine remote controller 10 can all be provided with said manually/teleswitch; Certainly, also can select a setting, be provided with one of in the remote controller 10 under promptly said manual manipulation mechanism 40 and the said machine said manually/teleswitch.
Preferably; Among above-mentioned each embodiment; Said tower is quick-witted also can be comprised by control system: picture pick-up device 50 and router 60; Said picture pick-up device 50 is installed on the suspension hook of said tower machine 1, and said router 60 is installed on the said tower machine 1, and first video data that picture pick-up device 50 is taken will be convenient to receive in said router 60 present positions.Remote controller 10 is gone back correspondence and is provided with video receiver 13 and read-out 11 under the said machine.
In the present embodiment, said picture pick-up device 50 is an example with wireless camera equipment, and is corresponding, and said router 60 is an example with the wireless router.Said wireless camera equipment 50 is installed on the suspension hook of said tower machine 1, said wireless camera equipment 50 is configured to take first video data of reflection tower machine 1 work-site information, as observing the other peripheral situation of suspension hook.Said wireless router 60 is installed on the said tower machine 1, for example: said wireless router 60 is provided with on the body of the tower or equalizer bar of tower machine 1, and is as shown in Figure 1.Said wireless router 60 is configured to carry out radio communication and give remote controller 10 under the said machine with the said first video data real-time Transmission with said wireless camera equipment 50.
Preferably, among above-mentioned each embodiment, said tower is quick-witted also can be comprised by control system: monitoring camera-shooting equipment 51.As shown in Figure 2, said monitoring camera-shooting equipment 51 is installed on the body of the tower of said tower machine 1.Said monitoring camera-shooting equipment 51 is configured to take second video data of reflection tower machine and peripheral operative scenario information thereof.In the present embodiment, said first video data, said second video data will be convenient to receive in said router 60 present positions, and for example: router 60 is positioned on the elevator boom rack of tower machine 1.
Need to prove that said monitoring camera-shooting equipment 51 can rotate monitoring and take,, realize rotating monitoring and take, and then enlarge monitoring range for example through setting electric platform and allied equipment.Certainly, among above-mentioned each embodiment, also said monitoring camera-shooting equipment 51 can only be set, monitor by the camp site of 51 pairs of tower machines of said monitoring camera-shooting equipment, peripheral condition of construction.
In addition, in the foregoing description, the display part of said indication component is configurable on the cabinet wall of said electrical controller, thereby through the said monitoring camera-shooting equipment 51 of adjustment, each parameter that shows on the said indication component is taken monitoring.
In the present embodiment, said wireless video receptor 13 is configured to receive said first video data, second video data; Said read-out 11 is configured to show first video data, second video data of said wireless video receptor 13 receptions, and said read-out 11 is installed on the guidance panel of remote controller 10 under the said machine.
For example: as shown in Figure 1; Wireless camera equipment of installing on the suspension hook of tower machine 1 such as WIFI wireless camera; Video image remote controller 10 under wireless router 60 real-time Transmission to machine of taking, remote controller 10 carries out control operation according to the live video graphicinformation of taking under the said machine.
In a preferred embodiment, remote controller 10 also is provided with under the said machine: show switching device.Said demonstration switching device is equipped on the said guidance panel, and said demonstration switching device is configured to said first video data of switching displayed, second video data and/or tower machine status information on said read-out 11.Wherein, Said tower machine status information be amplitude, highly, the status information be concerned about of client such as wind speed; Said first video data is the video information of the other peripheral situation of Real Time Observation suspension hook, and said second video data is the video information of reflection tower machine and peripheral operative scenario information thereof.
It is pointed out that through the displaying contents of said demonstration switching device and switch said read-out 11---said first video data, second video data and/or tower machine status information.For example: between said first video data and second video data, switch; Perhaps, between said first video data and tower machine status information, switch; Perhaps, between said second video data and tower machine status information, switch; Perhaps, between said first video data, second video data and tower machine status information three, switch.Said read-out 11 also can show said first video data, second video data, tower machine status information respectively.
For example: be arranged on the state/video button on the said guidance panel, can realize showing the handoff functionality of switching device.Wherein, said tower machine status information is for being obtained and be passed to through remote controller 20 on the said machine tower machine status information of sign tower machine 1 mode of operation of remote controller 10 under the said machine by 31 monitorings of said motion controller.
In a preferred embodiment, remote controller 10 also is provided with under the said machine: intercommunication switching device and talk back facilities 12.Wherein: said intercommunication switching device is used for non-intercommunication mode of operation is switched to the intercommunication mode of operation, and said intercommunication switching device is connected with talk back facilities 12.Said talk back facilities 12 realization site operation personnels and remote control tower machine operation personal information are mutual.As shown in Figure 1, when needs start intercommunication function, the mode of operation of remote controller 10 under the said machine is switched to the intercommunication mode of operation, and carry out information interaction through the staff of said talk back facilities 12 and target interphone through the said switching device of saying.
Need to prove that in the present embodiment, said talk back facilities 12 comprises: intercommunication receiver, intercommunication Mike, channel handover module.Through said channel handover module select target interphone, the staff through said intercommunication receiver, intercommunication Mike and said target interphone carries out real-time information interaction.
Can find out that by the foregoing description said tower is quick-witted to be designed with control action, wireless talkback, wireless image transmission three independent communication passages, that is: state of a control information interaction passage, intercommunication passage, wireless video information transfer channel by control system.These three communication port independent design, frequency separately improve information transfer accuracy rate and antijamming capability.
Preferably, among above-mentioned each embodiment, remote controller 10 also can be provided with under the said machine: protection switch.This protection switch is arranged on the guidance panel of remote controller 10 under the said machine; Need are safe in utilization key operated or close protection switch before the remote controller 10 under starting said machine, to prevent maloperation.Generally speaking, the operator of holding said safety key just can start remote controller 10 under the said machine.
Need to prove that said protection switch can be integrated into remote controller 10 startup portions under the said machine, open said protection switch after, just can start remote controller 10 under the said machine through said startup portion.
Preferably, among above-mentioned each embodiment, remote controller 10 also can be provided with under the said machine: tightly stop button, the said button that tightly stops is arranged on the guidance panel of remote controller 10 under the said machine, and the said button arrangement of tightly stopping is for need promptly compeling to stop said tower machine to operating mode.For example: when interim obstacle appears in the workyard,, need promptly compel to stop the tower machine for exempting to occur accident.
Preferably, among above-mentioned each embodiment, remote controller 10 also can be provided with under the said machine: safety light.Wherein, said safety light is arranged on the control panel of remote controller 10 under the said machine, and said safety light is configured to indicate safety device information, the failure message that remote controller 20 is sent on the said machine.
In the present embodiment; Said motion controller 31 detects safety device information and failure messages such as the limiter of moment that is provided with on the tower machine 1, weight limits device; Failure message like frequency converter; Through controller local area network (CAN) bus with detected information transfer to remote controller on the machine 20, on the said machine remote controller 20 through radio communication remote controller 10 under these detected message feedback to machines.Therefore, said safety device information is moment, weight safety device information and failure message, and when the moment that monitors, weight surpassed when specified or other abnormal condition takes place, said safety light real-time reminding operator carried out handled.
Preferably, among above-mentioned each embodiment, remote controller 10 also can be provided with under the said machine: the caution electric bell.Wherein, said caution electric bell is arranged on the control panel of remote controller 10 under the said machine, and said caution electric bell is configured under said machine, before the said control command of remote controller 10 transmissions, send the caution the tinkle of bells.
Visible by above-mentioned each embodiment, the operating function of the quick-witted ability of tower of the present invention control system is comprehensive, can avoid the vision blind area, and the position is flexible, can be according to the selected relative ideal position operation of situation on the spot.
The embodiment of the invention also provides a kind of construction machinery and equipment; Tower machine for example; This tower machine is provided with the quick-witted ability of above-mentioned any tower control system, can have above-mentioned technique effect by control system because above-mentioned any tower is quick-witted, therefore; The tower machine that is provided with the quick-witted ability of this tower control system also should possess the corresponding techniques effect, and its practical implementation process is similar to the above embodiments.
It is emphasized that tower machine provided by the invention like no bridge remote control tower machine, with operator's compartment on the quick-witted ability of the said tower control system dessert machine, is main with remote manipulation, and manual manipulation mechanism provides aux. controls.Like this, do not need dedicated driver, save labour cost, avoided the personal safety accident of aloft work.In addition, operating personal need not tower up and down, and operating efficiency improves.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. the quick-witted ability of a tower control system is characterized in that, comprising: remote controller (20) and electrical controller (30) on remote controller under the machine (10), the machine; Wherein:
Remote controller under the said machine (10) is arranged under the tower machine (1), remote controller under the said machine (10) be configured to machine on remote controller (20) communicate and transmitting control commands is given remote controller (20) on the said machine;
Remote controller on the said machine (20) is arranged on the tower machine (1), and remote controller on the said machine (20) is configured to receive said control command and said control command is sent to electrical controller (30);
Said electrical controller (30) is arranged on the tower machine (1), and said electrical controller (30) is configured to receive said control command and according to said control command the movement executing mechanism of said tower machine (1) is controlled.
2. the quick-witted ability of tower according to claim 1 control system is characterized in that remote controller under the said machine (10) is provided with:
Startup portion, it is configured to power on, start or restart remote controller under the said machine (10) to remote controller (10) under the said machine;
Universal handle, it is configured to provide said control command, and said control command comprises: indication tower machine hoists, the order of revolution, luffing operation;
Communication device, it is configured to send said control command, receive the tower machine status information that is used to characterize tower machine (1) mode of operation that remote controller (20) is sent on the said machine to remote controller (20) on the said machine.
3. the quick-witted ability of tower according to claim 2 control system is characterized in that this system also comprises:
With said electrical controller (30) bonded assembly manual manipulation mechanism (40), this manual manipulation mechanism (40) is provided with the control handle that said tower machine (1) is carried out the emergency control operation.
4. the quick-witted ability of tower according to claim 3 control system is characterized in that,
Said manual manipulation mechanism (40) also is provided with manually/teleswitch, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control; And/or,
Remote controller under the said machine (10) also is provided with manually/teleswitch, said manually/teleswitch is configured to carry out manually, switching and interlocking between the remote control.
5. the quick-witted ability of tower according to claim 1 control system is characterized in that said electrical controller (30) comprising:
Motion controller (31), it is configured to receive said control command and controls executive module according to said control command; Said motion controller (31) also is configured to monitor and is used to characterize the tower machine status information of tower machine self and mode of operation thereof and said tower machine status information is sent to remote controller on the said machine (20);
Executive module (32), it is connected with motion controller (31), and said executive module (32) is configured to the movement executing mechanism of said tower machine (1) is controlled;
Power supply module (33), said power supply module is connected with said motion controller (31), executive module (32), and said power supply module (33) is configured to said motion controller (31), said executive module (32) power supply.
6. according to the quick-witted ability of each described tower of claim 1 to 5 control system, it is characterized in that this system also comprises:
Picture pick-up device (50), it is installed on the suspension hook of said tower machine (1), and said picture pick-up device (50) is configured to take first video data of reflection tower machine work-site information; And/or
Monitoring camera-shooting equipment (51), it is installed on the body of the tower of said tower machine (1), and said monitoring camera-shooting equipment (51) is configured to take second video data of reflection tower machine and peripheral operative scenario information thereof;
Router (60); It is installed on the said tower machine (1); Said router (60) is configured to communicate with said picture pick-up device (50) and/or said monitoring camera-shooting equipment (51), and shows to the read out instrument of remote controller (10) under the said machine said first video data and/or the second video data real-time Transmission.
7. the quick-witted ability of tower according to claim 6 control system is characterized in that said read out instrument comprises:
Video receiver (13), it is configured to receive said first video data, second video data;
Read-out (11), it is configured to show first video data, second video data of said video receiver (13) reception, said read-out (11) is installed on the guidance panel of remote controller under the said machine (10);
Show switching device, it is equipped on the said guidance panel, and said demonstration switching device is configured to go up said first video data of switching displayed, said second video data and/or said tower machine status information at said read-out (11);
Wherein, said tower machine status information is the information that is used to characterize tower machine (1) mode of operation that remote controller on the said machine (20) is issued remote controller under the machine (10).
8. the quick-witted ability of tower according to claim 7 control system is characterized in that remote controller under the said machine (10) also is provided with:
Realize site operation personnel and the mutual talk back facilities (12) of remote control tower machine operation personal information;
Non-intercommunication mode of operation is switched to the intercommunication switching device of intercommunication mode of operation, and said intercommunication switching device is connected with talk back facilities (12).
9. the quick-witted ability of tower according to claim 8 control system is characterized in that remote controller under the said machine (10) also is provided with:
Starting the key operated or protection switch of closing safe in utilization of preceding need of remote controller (10) under the said machine, this protection switch is arranged on the said guidance panel; And/or,
Tightly stop button, it is arranged on the said guidance panel, and the said button arrangement of tightly stopping is for need promptly compeling to stop said tower machine (1) to operating mode.
10. a tower machine is characterized in that, this tower machine is provided with like the quick-witted ability of each described tower of claim 1 to 9 control system.
CN201210249313.1A 2012-07-18 2012-07-18 Tower crane intelligent control system and tower crane Active CN102786002B (en)

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