CN102780331B - Intelligent compound control system for thermal keying installation for magnetic yoke of rotor of large hydrogenerator - Google Patents

Intelligent compound control system for thermal keying installation for magnetic yoke of rotor of large hydrogenerator Download PDF

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Publication number
CN102780331B
CN102780331B CN201010600962.2A CN201010600962A CN102780331B CN 102780331 B CN102780331 B CN 102780331B CN 201010600962 A CN201010600962 A CN 201010600962A CN 102780331 B CN102780331 B CN 102780331B
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picture
platinum resistance
magnetic yoke
support arm
rotor
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CN102780331A (en
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薛荆岩
刘丽英
邢邵谦
薛畅
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Heilongjiang University
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Heilongjiang University
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Abstract

The invention aims at providing an intelligent compound control system for thermal keying installation for a magnetic yoke of a rotor of a large hydrogenerator, which automatically executes heating process stipulations so as to realize a full-automatic thermal keying installation process. A thermal keying installation device for the magnetic yoke of the rotor of a large hydrogenerator is composed of a heat-insulating shell, a magnetic yoke assembly, a magnetic yoke key and a rotor support arm assembly, wherein the heat-insulating shell is connected with the magnetic yoke assembly, the magnetic yoke assembly is connected with the magnetic yoke key, and the magnetic yoke key is connected with the rotor support arm assembly. The intelligent compound control system for thermal keying installation for the magnetic yoke of the rotor of the large hydrogenerator provided by the invention is composed of an input system, a small DCS (distributed control system), an air heater, a water spray electromagnetic valve and an electric bell, wherein the input system is connected with the small DCS system, and the small DCS system is connected with the air heater, the water spray electromagnetic valve and the electric bell. Under the control of the small DCS system, the 'temperature rise speed' and 'clearance increment' specified by the heating process are automatically executed, thus changing the current situations of manual operation of a heating process and manual measurement using measuring tools, and realizing the full-automatic thermal keying installation process.

Description

The hot keystroke of large-sized water turbine generator rotor yoke is installed Intelligent Composite control system
The application is that application number is: 200910072198.3, the applying date is: on 06 05th, 2009, denomination of invention are: the hot keystroke of large-sized water turbine generator rotor yoke is installed the divisional application of intelligent control system.
Technical field
The present invention relates to hydraulic power generation technology, is exactly that the hot keystroke of a kind of large-sized water turbine generator rotor yoke is installed Intelligent Composite control system specifically.
Background technology
The root diameter of large-sized water turbine generator is larger, and weight can reach hundreds of ton.Because being subject to the restriction of transportation condition, the large components such as epitrochanterian yoke, all need install in building site.Yoke is made up of the thick steel disc of several 3--4mm, has concentrated more than 2/3 weight of generator amature, therefore large-sized water turbine generator is in operation, the centrifugal force that yoke produces is huge, can reach nearly ten thousand tons.So adopt the method for rim keying in advance to yoke and rotor support arm one pretightning force in the time that yoke is installed, make the radially swelling amount of yoke and rotor support arm reach the needs that can meet unit safety operation.Rim keying is divided into cold keystroke and two steps of hot keystroke.
The cold keystroke of yoke: main purpose is to adjust yoke circularity, to reduce rounding workload, can obtain accurately tightly amount while making hot keystroke; First record the circularity of yoke cylindrical with survey circle frame and amesdial; According to yoke circularity record, first squeeze into the magnet yoke key in several regions of radial direction (being recessed into) less than normal, so as to adjusting yoke circularity and the degree of eccentricity, then use evenly, symmetrically 10kg sledgehammer all magnet yoke key is urgent, until continuous three hammers, the key 0.5--1mm that only goes down is qualified.In urgent process, notice that measuring rotor roundness changes, and adjusts at any time; Driving depth when each key upper end exposed length can meet hot keystroke, draws a horizontal line in the side of each pairing key with scriber, as the start line of hot keystroke.
The hot keystroke of yoke: the centrifugal force during according to selected separating rate (be generally normal speed 1.4 times), calculate yoke radial deformation increment, thus the temperature difference t of the yoke of calculating and rotor support arm.Heating yoke expands it, on the basis of cold keystroke, then under hot state, squeezes into the pretension amount equating with its radial deformation increment, so as to offsetting the radial deformation increment of yoke in unit operation.The differential thermal calculation of the relative rotor support arm of yoke: Δ t=ζ/r.a, ζ---the one-sided tight amount of yoke (gap increment ζ), mm; R---yoke radius of gravity center, mm; A---coefficient of linear expansion.Magnet yoke key driving depth is calculated: L=ζ/j, ζ---the one-sided tight amount of yoke (gap increment ζ), mm; J---magnet yoke key slope, gets 1/200 conventionally.Heating means have copper loss method, iron loss method and electrothermal way etc.; In control method, be that programming rate is too fast according to previous experiences manual operation heating process, make yoke internal and external temperature in the time of expanded by heating uneven and produce internal stress, programming rate is excessively slow, makes the cycle oversize, extends job schedule; In the method for measurement clearance increment, be to adopt measurer hand dipping, error is larger.
Summary of the invention
The object of the present invention is to provide a kind of present situation that automatically performs " programming rate " and " gap increment ", the change manual operation heating process of heating process regulation and adopt measurer hand dipping, make the hot keystroke of large-sized water turbine generator rotor yoke of hot keystroke installation process full-automation that intelligent control system is installed.
The object of the present invention is achieved like this: the hot keystroke of large-sized water turbine generator rotor yoke is installed, formed by insulation shell 8, yoke assembly 30, magnet yoke key 13 and rotor support arm assembly 31, insulation shell 8 connects yoke assembly 30, yoke assembly 30 connects magnet yoke key 13, and magnet yoke key 13 connects rotor support arm assembly 31.
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed also has following technical characterictic:
(1) described insulation shell 8 comprises alumina silicate heat-insulation layer 7, industrial furnace thermometric platinum resistance 9, air supply duct 10 and air-heater 11, alumina silicate heat-insulation layer 7 is positioned at insulation shell 8 inside, air-heater 11 connects air supply duct 10, and air supply duct 10 connects insulation shell 8.
(2) described yoke assembly 30 comprises yoke 12, laser range finder mounting panel 6 and laser range finder 5, and yoke 12 connects laser range finder mounting panel 6, and laser range finder mounting panel 6 connects laser range finder 5.
(3) described rotor support arm assembly 31 comprises rotor support arm 14, laser reflection plate 4, rotor support arm thermometric platinum resistance 2, water pipeline 3 and shower nozzle 15, rotor support arm 14 connects laser reflection plate 4, rotor support arm thermometric platinum resistance 2 is arranged on rotor support arm 14 surfaces, water pipeline 3 connects shower nozzle 15, and water pipeline 3 and shower nozzle 15 are arranged on rotor support arm 14 outsides.
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed intelligent control system, it is made up of input system 32, Small DCS System 18, air-heater 11, water spray electromagnetically operated valve 16 and electric bell 17, input system 32 connecting small-sized DCS systems 18, Small DCS System 18 connects air-heater 11, water spray electromagnetically operated valve 16 and electric bell 17.
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed intelligent control system and is also had following technical characterictic:
(1) described input system 32 comprises industrial furnace thermometric platinum resistance 9, ambient temperature thermometric platinum resistance 1, rotor support arm thermometric platinum resistance 2 and laser range finder 5, industrial furnace thermometric platinum resistance 9, ambient temperature thermometric platinum resistance 1, rotor support arm thermometric platinum resistance 2 and laser range finder 5 connecting small-sized DCS system 18 respectively.
(2) described Small DCS System (18) is by platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21), controller internal fieldbus (20), switching value output template (22), special key amount output template (23), three-phase solid relay (24), solid-state relay (25), master controller plate (26), industrial computer (27) and printer (28) composition, platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21) connects respectively controller internal fieldbus (20), and controller internal fieldbus (20) is connecting valve amount output template (22) respectively, special key amount output template (23) and master controller plate (26), switching value output template (22) connects three-phase solid relay (24), special key amount output template (23) connects solid-state relay (25), master controller plate (26) connects industrial computer (27), and industrial computer (27) connects printer (28).
(3) systems soft ware of described Small DCS System (18) by I/O configuration software, control strategy configuration software, alert event configuration software, Report Server Management configuration software, historical data management configuration software, picture and browse configuration software, class C language configuration software etc. and form, utilizes systems soft ware can develop special-purpose software.
(4) special-purpose software of described Small DCS System (18) uses picture and Intelligent Composite control algolithm to form by operating.Operation is used picture to comprise: a. setup parameter picture; B. display parameters summary table screen; C. dynamically master looks parameter picture; D. dynamically overlook parameter picture.Intelligent Composite control algolithm comprises: a. storage heating process, i.e. storage is set " programming rate ", set " gap increment ".B. adopt three-position type control algolithm that " mean temperature difference " heated up according to the setting " programming rate " of storage heating process.C. adopt thyristor regulator algorithm to make " rotor support arm mean temperature " be constantly equal to " ambient temperature ".D. in the time that " gap increment " is equal to or greater than setting " gap increment ", end-of-job, starts hot keystroke.
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed intelligent control system, according to the model of various high-rating generators and working experience in the past, store multiple heating processes, under the control of small-sized DCS, automatically perform " programming rate " and " gap increment " of heating process regulation, the present situation that has changed manual operation heating process and employing measurer hand dipping, makes the full-automation of hot keystroke installation process.
Brief description of the drawings
Fig. 1 is the main scheme of installation of looking of the present invention;
Fig. 2 is that the present invention overlooks scheme of installation;
Fig. 3 is Small DCS System schematic diagram;
Fig. 4 is picture 1 (setup parameter picture) schematic diagram;
Fig. 5 is picture 2 (display parameters summary table screen) schematic diagram;
Fig. 6 is picture 3 (the dynamically main parameter picture of looking) schematic diagram;
Fig. 7 is picture 4 (dynamically overlooking parameter picture) schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described for example.
Embodiment 1, in conjunction with Fig. 1, Fig. 2, Fig. 3, the hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed, formed by insulation shell (8), yoke assembly (30), magnet yoke key (13) and rotor support arm assembly (31), insulation shell (8) connects yoke assembly (30), yoke assembly (30) connects magnet yoke key (13), and magnet yoke key (13) connects rotor support arm assembly (31).
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed, and also has following technical characterictic:
Described insulation shell (8) comprises alumina silicate heat-insulation layer (7), industrial furnace thermometric platinum resistance (9), air supply duct (10) and air-heater (11), alumina silicate heat-insulation layer (7) is positioned at insulation shell (8) inside, air-heater (11) connects air supply duct (10), and air supply duct (10) connects insulation shell (8).
Described yoke assembly (30) comprises yoke (12), laser range finder mounting panel (6) and laser range finder (5), yoke (12) connects laser range finder mounting panel (6), and laser range finder mounting panel (6) connects laser range finder (5).
Described rotor support arm assembly (31) comprises rotor support arm (14), laser reflection plate (4), rotor support arm thermometric platinum resistance (2), water pipeline (3) and shower nozzle (15), rotor support arm (14) connects laser reflection plate (4), rotor support arm thermometric platinum resistance (2) is arranged on rotor support arm (14) surface, water pipeline (3) connects shower nozzle (15), and water pipeline (3) and shower nozzle (15) are arranged on rotor support arm (14) outside.
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed intelligent control system, it is made up of input system (32), Small DCS System (18), air-heater (11), water spray electromagnetically operated valve (16) and electric bell (17), input system (32) connecting small-sized DCS system (18), Small DCS System (18) connects air-heater (11), water spray electromagnetically operated valve (16) and electric bell (17).
The hot keystroke of large-sized water turbine generator rotor yoke of the present invention is installed intelligent control system, also has following technical characterictic:
Described input system (32) comprises industrial furnace thermometric platinum resistance (9), ambient temperature thermometric platinum resistance (1), rotor support arm thermometric platinum resistance (2) and laser range finder (5), and industrial furnace thermometric platinum resistance (9), ambient temperature thermometric platinum resistance (1), rotor support arm thermometric platinum resistance (2) and laser range finder (5) be connecting small-sized DCS system (18) respectively.
Described Small DCS System (18) is by platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21), controller internal fieldbus (20), switching value output template (22), special key amount output template (23), three-phase solid relay (24), solid-state relay (25), master controller plate (26), industrial computer (27) and printer (28) composition, platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21) connects respectively controller internal fieldbus (20), and controller internal fieldbus (20) is connecting valve amount output template (22) respectively, special key amount output template (23) and master controller plate (26), switching value output template (22) connects three-phase solid relay (24), special key amount output template (23) connects solid-state relay (25), master controller plate (26) connects industrial computer (27), and industrial computer (27) connects printer (28).
The systems soft ware of described Small DCS System (18) is by I/O configuration software, control strategy configuration software, alert event configuration software, Report Server Management configuration software, historical data management configuration software, picture and browse configuration software, class C language configuration software etc. and form, and utilizes systemic software development special-purpose software.
The special-purpose software of described Small DCS System (18) uses picture and Intelligent Composite control algolithm to form by operating; Operation is used picture to comprise: a. setup parameter picture; B. display parameters summary table screen; C. dynamically master looks parameter picture; D. dynamically overlook parameter picture.Intelligent Composite control algolithm comprises: a. storage heating process, i.e. and storage is set " programming rate ", is set " gap increment "; B., adopt three-position type control algolithm that " mean temperature difference " heated up according to the setting " programming rate " of storage heating process; C. adopt thyristor regulator algorithm to make " rotor support arm mean temperature " be constantly equal to " ambient temperature "; D. in the time that " gap increment " is equal to or greater than setting " gap increment ", end-of-job, starts hot keystroke.
Embodiment 2, in conjunction with Fig. 1-Fig. 7, the present invention is made up of insulation shell (8), alumina silicate heat-insulation layer (7), air-heater (11), air supply duct (10), industrial furnace thermometric platinum resistance (9), rotor support arm thermometric platinum resistance (2), ambient temperature thermometric platinum resistance (1), water spray electromagnetically operated valve (16), water pipeline (3), shower nozzle (15), laser range finder (5), laser range finder mounting panel (6), laser reflection plate (4), electric bell (17), Small DCS System (18) and special-purpose software.Specific works process is as described below:
1, the course of work of hardware under special-purpose software effect: by insulation shell (8), alumina silicate heat-insulation layer (7), air-heater (11), air supply duct (10) forms the industrial furnace to the closed heating of yoke (12), in its stove, temperature is by branched industrial furnace thermometric platinum resistance (9) (0-0# to 0-7#, 1-0# to 1-7#..........n-0# is to n-7#) record, become respectively multiple platinum resistance (Pt100) input templates (19) that standard resistor signal enters Small DCS System (18) (0#-n#), under the control of master controller plate (26), become multiple digital signaling zeros--400 DEG C of (0-0# to 0-7#, 1-0# to 1-7#..........n-0# is to n-7#), by multiple digital signaling zeros--400 DEG C of (0-0# to 0-7#, 1-0# to 1-7#..........n-0# is to n-7#) average, calculate " mean temperature in stove " (representing yoke temperature).Ambient temperature thermometric platinum resistance (1) and multiple rotor support arm thermometric platinum resistance (2) (No. 1#--4#) become respectively standard resistor signal and enter an independent platinum resistance (Pt100) input template (35) of Small DCS System (18), under the control of " master controller plate " (26), become multiple digital signaling zeros--400 DEG C, i.e. " ambient temperature " and multiple " rotor support arm temperature " (No. 1#--4#); Multiple " rotor support arm temperature " (No. 1#--4#) are averaged and obtained " rotor support arm mean temperature " (representing rotor support arm temperature)." mean temperature in stove " deducts " rotor support arm mean temperature " and obtains " mean temperature difference ", represents yoke (12) the temperature difference t between rotor support arm (14) relatively.Yoke (12) is recorded by laser range finder (5) with the gap of rotor support arm (14), become independent analogue input template (21) that standard 4--20mA signal enters Small DCS System (18) (4--20mA), under the control of master controller plate (26), become digital signal 50mm--350mm; In the time of just start, be that the gap recording when temperature is ambient temperature in industrial furnace is " ambient temperature gap " ζ 1, the gap recording in industrial furnace temperature-rise period is " intensification gap " ζ 2, " intensification gap " ζ 2 deducts " ambient temperature gap " ζ 1 and obtains " gap increment " ζ (representing the one-sided tight amount ζ of yoke), both ζ=ζ 2-ζ 1.Master controller plate (26) is controlled multiple switching value output templates (22) and (0#--n#) is exported high level or low level, these multiple high level or the multiple three-phase solid relays of low level control (24) (0-0# to 0-7#, 1-0# to 1-7#..........n-0# is to n-7#) " leading to " or " breaking ", this " leads to " or " breaking " makes three-phase AC 380V power supply and multiple air-heater (11) (0-0# to 0-7#, 1-0# to 1-7#..........n-0# is to n-7#) connect or disconnect, both multiple " air-heater " (11) (0-0# to 0-7#, 1-0#1-7#..........n-0# to n-7#) move or stop." master controller plate " (26) control an independent switching value output template (23) output high level or low level, " leading to " of two solid-state relays of the high level of two passages or low level control (25) or " breaking ", this two " leading to " or " breaking " controls connection or the disconnection of connecting of AC 220V power supply and the electromagnetically operated valve (16) of spraying water or disconnection and electric bell (17).
2, special-purpose software and control algolithm: utilize the systems soft ware of the compositions such as " I/O configuration software ", " control strategy configuration software ", " alert event configuration software ", " Report Server Management configuration software ", " historical data management configuration software ", " picture and browse configuration software ", " class C language configuration software " to develop the special-purpose software of the hot keystroke installation of large-sized water turbine generator rotor yoke intelligent control system.First application " picture and browse configuration software " develops " picture 1: set three number picture (Fig. 4) ", " picture 2: display parameters summary table screen (Fig. 5) ", " picture 3: dynamically main depending on parameter picture (Fig. 6) ", " picture 4: dynamically overlook parameter picture (Fig. 7) ".Apply " I/O configuration software " all platinum resistance Pt100 inputs, 4--20mA input are carried out A/D conversion and be quantified as 0--400 DEG C and 50mm--350mm, all switching value output is carried out to high level effectively or Low level effective confirmation.Application " control strategy configuration software ", " class C language configuration software ", " alert event configuration software ", " Report Server Management configuration software ", " historical data management configuration software " and " picture 1: set three number picture (Fig. 4) ", " picture 2: display parameters summary table screen (Fig. 5) ", " picture 3: the dynamically main parameter picture (Fig. 6) of looking ", " picture 4: dynamically overlook parameter picture (Fig. 7) " is linked, first make picture 1 have and set three number function, then make picture 1, picture 2, picture 3, picture 4 has various dynamic demonstrations, the function such as Picture switch and printout.Various control algolithms are worked out in application " control strategy configuration software " and " class C language configuration software ": a. storage heating process, i.e. and storage is set programming rate, is set gap increment; B. adopt three-position type control algolithm that " mean temperature difference " heated up according to the setting " programming rate " of storage heating process, i.e. all switch on half energising half no power 1/2 ON or all power-off OFF of all air-heaters 11 in ON or air-heater 11 of all air-heaters 11; C. adopt thyristor regulator algorithm to make " rotor support arm mean temperature " substantially be constantly equal to " ambient temperature ", when " rotor support arm mean temperature " is higher than " ambient temperature ", " water spray electromagnetically operated valve " (16) energising ON, utilize water pipeline (3) and shower nozzle (15) to carry out cold water cooling to rotor support arm (14), " rotor support arm mean temperature " during lower than " ambient temperature ", " water spray electromagnetically operated valve " (16) energising OFF; D. equal to be greater than " setting gap increment " during when " gap increment ", all " air-heater " all OFF, all " water spray electromagnetically operated valve " OFF, " electric bell " ON, end-of-job, starts hot keystroke.
3, operation using method: all pictures all adopt touch-sensitive display operation, while filling in numeral, can jump out numeric keypad selective on screen.After start, first enter " picture 1: set three number picture (Fig. 4) ": according to the model of various high-rating generators and working experience in the past, store " the setting programming rate " and " setting gap increment " of multiple heating processes (0#--n#); " programming rate " can not be excessive, also can not be too small, and excessive yoke (12) internal and external temperature in the time of expanded by heating that makes is uneven and produce internal stress, too smallly makes the cycle oversize, extends job schedule; " gap increment " set according to actual needs; In " selection " hurdle, confirm certain heating process (at every turn can only select); Press " beginning " key, start to carry out confirmed certain heating process; Press " time-out " key, stop carrying out confirmed certain heating process; Press " returning " key, not only stop carrying out confirmed certain heating process, and can again in " selection " hurdle, again select and confirm certain heating process (at every turn can only select), change a heating process; Press " printing " key, printer output whole " picture 1: set three number picture (Fig. 4) ", in order to staying shelves; Press " picture 2 " key, enter " picture 2: display parameters summary table screen (Fig. 5) "; Press " picture 3 " key, enter " picture 3: the dynamically main parameter picture (Fig. 6) of looking ", press " picture 4 " key, enter " picture 4: dynamically overlook parameter picture (Fig. 7) ".In " picture 2: display parameters summary table screen (Fig. 5) ": the temperature that shows all industrial furnace thermometric thermal resistances (9) (0-0# to 0-7#, 1-0# to 1-7#..........n-0# are to n-7#); Show " mean temperature in stove "; Show the temperature of all rotor support arm thermometric thermal resistances (2) (No. 1#--4#); Show " rotor support arm mean temperature "; Show " ambient temperature "; Show " mean temperature difference " (mean temperature--rotor support arm mean temperature=mean temperature difference in stove); Show " gap increment "; Show " air-heater state: OF, 1/2 ON "; Show " water spray state: OF, ON "; Show " heating process Dynamic Graph "; Press " printing " key, printer output whole " picture 2: display parameters summary table screen (Fig. 5) ", in order to staying shelves; Press " picture 1 " key, enter " picture 1: set three number picture (Fig. 4) "; Press " picture 3 " key, enter " picture 3: the dynamically main parameter picture (Fig. 6) of looking "; Press " picture 4 " key, enter " picture 4: dynamically overlook parameter picture (Fig. 7) ".In " picture 3: the dynamically main parameter picture (Fig. 6) of looking ": show " mean temperature in stove "; Show " rotor support arm mean temperature "; Show " ambient temperature "; Show " air-heater state: OF, 1/2 ON, ON "; Show " water spray state: OF, ON "; Show " gap increment "; Press " printing " key, printer output whole " picture 3: the dynamically main parameter picture (Fig. 6) of looking ", in order to staying shelves; Press " picture 1 " key, enter " picture 1: set three number picture (Fig. 4) "; Press " picture 2 " key, enter " picture 2: display parameters summary table screen (Fig. 5) "; Press " picture 4 " key, enter " picture 4: dynamically overlook parameter picture (Fig. 7) ".In " picture 4: dynamically overlook parameter picture (Fig. 7) ": the temperature that shows all industrial furnace thermometric thermal resistances (9) (0-0# to 0-7#, 1-0# to 1-7#..........n-0# are to n-7#); Show " air-heater state: OF, 1/2ON, ON "; Show " water spray state: OF, ON "; Show " gap increment "; Press " printing " key, printer output whole " picture 4: dynamically overlook parameter picture (Fig. 7) " is in order to staying shelves; Press " picture 1 " key, enter " picture 1: set three number picture (Fig. 4) "; Press " picture 2 " key, enter " picture 2: display parameters summary table screen (Fig. 5) "; Press " picture 3 " key, enter " picture 3: the dynamically main parameter picture (Fig. 6) of looking ".On " picture 1: set three number pictures (Fig. 4) ", " picture 2: display parameters summary table screen (Fig. 5) ", " picture 3: dynamically main depending on parameter picture (Fig. 6) " and " picture 4: dynamically overlook parameter picture (Fig. 7) ", all show in real time dynamic clock " when xx xx divide xx second ".Equal to be greater than " setting gap increment " during when " gap increment ", all " air-heater " all OFF, all " water spray electromagnetically operated valve " OFF, " electric bell " ON, end-of-job, starts hot keystroke.
In a word, according to the model of various high-rating generators and working experience in the past, store multiple heating processes (0#--n#), under the control of small-sized DCS, automatically perform " programming rate " and " gap increment " of heating process regulation; The present situation that has changed manual operation heating process and employing measurer hand dipping, makes the full-automation of hot keystroke installation process.

Claims (1)

1. the hot keystroke of large-sized water turbine generator rotor yoke is installed Intelligent Composite control system, comprise input system (32), Small DCS System (18), air-heater (11), water spray electromagnetically operated valve (16) and electric bell (17), it is characterized in that: input system (32) connecting small-sized DCS system (18), Small DCS System (18) connects air-heater (11), water spray electromagnetically operated valve (16) and electric bell (17);
Described input system (32) comprises industrial furnace thermometric platinum resistance (9), ambient temperature thermometric platinum resistance (1), rotor support arm thermometric platinum resistance (2) and laser range finder (5), and industrial furnace thermometric platinum resistance (9), ambient temperature thermometric platinum resistance (1), rotor support arm thermometric platinum resistance (2) and laser range finder (5) be connecting small-sized DCS system (18) respectively;
Described Small DCS System (18) comprises platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21), controller internal fieldbus (20), switching value output template (22), special key amount output template (23), three-phase solid relay (24), solid-state relay (25), master controller plate (26), industrial computer (27) and printer (28), platinum resistance input template (19), special platinum resistance input template (35), analogue input template (21) connects respectively controller internal fieldbus (20), and controller internal fieldbus (20) is connecting valve amount output template (22) respectively, special key amount output template (23) and master controller plate (26), switching value output template (22) connects three-phase solid relay (24), special key amount output template (23) connects solid-state relay (25), master controller plate (26) connects industrial computer (27), and industrial computer (27) connects printer (28),
The systems soft ware of described Small DCS System (18) comprises I/O configuration software, control strategy configuration software, alert event configuration software, Report Server Management configuration software, historical data management configuration software, picture and browses configuration software and class C language configuration software, utilizes systemic software development special-purpose software;
The special-purpose software of described Small DCS System (18) uses picture and Intelligent Composite control algolithm to form by operating; Operation is used picture to comprise: a. setup parameter picture; B. display parameters summary table screen; C. dynamically master looks parameter picture; D. dynamically overlook parameter picture; Intelligent Composite control algolithm comprises: a. storage heating process, i.e. and storage is set " programming rate ", is set " gap increment "; B. adopt three-position type control algolithm that " mean temperature difference " heated up according to the setting " programming rate " of storage heating process; C. adopt thyristor regulator algorithm to make " rotor support arm mean temperature " be constantly equal to " ambient temperature "; D. in the time that " gap increment " equals to be greater than setting " gap increment ", end-of-job, starts hot keystroke.
CN201010600962.2A 2009-06-05 2009-06-05 Intelligent compound control system for thermal keying installation for magnetic yoke of rotor of large hydrogenerator Expired - Fee Related CN102780331B (en)

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CN2009100721983A Division CN101572460B (en) 2009-06-05 2009-06-05 Thermal keying installation of large hydraulic generator rotor rim

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CN102780331B true CN102780331B (en) 2014-11-05

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