CN102729289A - Food weight-fixed cutting method and food cutting machine - Google Patents
Food weight-fixed cutting method and food cutting machine Download PDFInfo
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- CN102729289A CN102729289A CN201210215218XA CN201210215218A CN102729289A CN 102729289 A CN102729289 A CN 102729289A CN 201210215218X A CN201210215218X A CN 201210215218XA CN 201210215218 A CN201210215218 A CN 201210215218A CN 102729289 A CN102729289 A CN 102729289A
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Abstract
The invention discloses a food weight-fixed cutting method and a food cutting machine, and belongs to the technical field of food processing. The food weight-fixed cutting method comprises the following steps of: (1), performing image acquisition on food materials conveyed on a conveying belt by utilizing a laser source and a camera; (2), performing image processing on acquired images and calculating the weight-fixed cutting length by using a computer with an image processing and weight-fixed calculation system; and (3), when the weight-fixed cutting length is reached, performing cutting by using a cutting device. According to the food weight-fixed cutting method, the lengths of foods to be cut can be calculated accurately by using a visual system which consists of the laser source and the camera and computer software, so that the weight of each cut food is the same, mechanized automatic weight-fixed cutting is realized, the technical problem that the food materials in irregular shapes cannot be cut in a weight-fixed mode is solved, the processing efficiency is improved greatly, and the processing cost is reduced.
Description
Technical field
The present invention relates to the heavy surely cutting method of a kind of food, particularly the fixed heavily cutting of food materials such as fish, meat belongs to food processing technology field.The invention still further relates to the heavy surely cutting machine of a kind of food.
Background technology
Sometimes some foodstuffs as: fish, meat etc. are because of packing or processing request, need the fixed bulk that heavily cut into.For the foodstuff of regular shape; Surely heavy cut ratio is easier to realize, but for resembling foodstuffs in irregular shape such as fish, meat, accomplishes that fixed heavily cutting is then not too easy; Generally be through manual work cut, weighing; Weight is not easy to confirm during cutting, also causes the food materials waste easily, and working (machining) efficiency is low.
Summary of the invention
To the above-mentioned defective that exists in the prior art, the invention provides and a kind ofly can carry out accurately the fixed heavily method of cutting irregularly shaped foodstuff, its working (machining) efficiency is high, is not easy to cause the food materials waste.
The present invention realizes through following technical scheme: the heavy surely cutting method of a kind of food, and it carries out according to following steps: 1. utilize LASER Light Source and camera that the foodstuff of carrying on the conveyer belt is carried out IMAQ; 2. through being equipped with that image is handled and the computer of decide the re-computation system carries out image to the image of being gathered and handles and calculate fixed length of heavily cutting; Implement cutting by cutter sweep when 3. waiting length that reaches fixed heavily cutting.
Principle of the present invention is: through LASER Light Source the foodstuff of carrying on the conveyer belt is carried out laser radiation; And pursue the width of cloth by camera and take pictures; Captured image is handled the volume that foodstuff to be cut is confirmed in the back through the image processing software that is equipped with in the computer; The re-computation computed in software of deciding through being equipped with in the computer goes out the fixed heavily length of cutting, implements cutting by cutter sweep when waiting length that reaches fixed heavily cutting then.Because foodstuff can accurately be confirmed cutting weight through vision system and the computer software be made up of LASER Light Source, camera, the present invention can realize the mechanical automation cutting with comparalive ease so.
The technical scheme that the food cutting machine of the above-mentioned cutting method of employing is adopted among the present invention is: a kind of food cutting machine; It comprises frame; Its length direction of said frame upper edge is provided with the net belt conveying apparatus II of the food after being used to carry the net belt conveying apparatus I of foodstuff and being used to export cutting; Correspondence places the food on the foraminous conveyer to be provided with LASER Light Source and camera above the net belt conveying apparatus I; The signal output part of said camera with image is housed handles and to be connected with the computer-electrical of deciding the re-computation system; Gap location between net belt conveying apparatus I and net belt conveying apparatus II is provided with the cutter sweep that is fixed on the frame, is provided with the hold down gag that is connected with said frame at the feed side of said cutter sweep.
The present invention utilizes the net belt conveying apparatus I that foodstuff to be cut is carried; In course of conveying, through LASER Light Source and camera the foodstuff on the conveyer belt being pursued the width of cloth takes pictures; And the process computer software calculates the length of the foodstuff that should cut; The weight that guarantees each piece product is identical, when waiting to reach the length of fixed heavily cutting, by cutter sweep foodstuff is cut.For ease of cutting, through hold down gag foodstuff is compressed during cutting.Food after the cutting is transported out by the net belt conveying apparatus II.
Cutter sweep among the present invention can adopt any cutting mechanism that can foodstuff be cut off in the prior art; Consider the simple and reliability of structural design; Cutter sweep described in the present invention is rotary cutter sweep; It comprises the locating shaft that is arranged on the foraminous conveyer side and is connected with frame, is fixed in circular cutterhead, cutoff tool, drive motors B on the said locating shaft; Said cutoff tool is installed on the output shaft of said drive motors B, and said drive motors B is fixed on the said cutterhead and is coaxial with it.Cutoff tool through rotation can make things convenient for, easily food cut off.
Further technical scheme is: said cutterhead comprises circular cutterhead A, circular cutterhead B, installing plate; Said cutterhead A is connected with said installing plate through bolt with cutterhead B; Said installing plate is fixed on the said locating shaft, and the gap that holds the cutoff tool rotation is arranged between said cutterhead A and the cutterhead B.This kind structure can guarantee that cutoff tool had both guaranteed safety and the reliability of himself in rotary course, can guarantee operating personnel's personal safety again.
In order to satisfy demands of different to the cutting section angle of foodstuff; Said frame is provided with positioning support; The locating hole that cooperates with said locating shaft is arranged on the said positioning support; One end of said locating shaft is arranged in the locating hole on the said positioning support, and the axis of said locating hole and the horizontal plane of frame are 90 degree or 45 degree angles.Through selecting the positioning support of different angles for use, cutter sweep can realize 90
0Or 45
0The angle cutting.Certainly, if the angle of the locating hole on the positioning support is carried out the setting of other angles, then can realize the cutting of other angles.
Reliable and stable and be convenient to the cutterhead adjusting angle in order to guarantee cutter sweep in when cutting, edge, the said installing plate left and right sides through regulating shaft rotationally be arranged on frame on bracing frame be connected.Cutter sweep both can support when guaranteeing its work reliable and stable through bracing frame, can make more convenient to operate through can realize operation around the regulating shaft rotary cutting apparatus when selecting the different angles cutting again.
For the ease of the operation cutter sweep, said locating shaft is provided with handle.Can operate cutter sweep easily through handle.
Among the present invention; The net belt conveying apparatus I can adopt its rotation of different drive mechanism with the net belt conveying apparatus II; Consider simplicity and the reliability and the cost of manufacture of structural design, said net belt conveying apparatus I and net belt conveying apparatus II are by same drive mechanism.
Hold down gag among the present invention can adopt any structure form of prior art; Consider and compress effect; The structure that the present invention adopted is: said hold down gag comprises that horizontally set and an end are fixed in the back shaft of said upper rack, are arranged on the hold-down mechanism of back shaft below; Said hold-down mechanism comprises the hinge A that axially is provided with and is connected with said back shaft along said back shaft, and its axially spaced-apart of hinge A upper edge is provided with some connecting rods, and the other end of each said connecting rod is hinged with pressing plate; The end of hinge C is connected with said pressing plate rotationally, and its other end is fixedly connected with said frame.The pressing plate of this hold-down mechanism can freely be pressed on the foodstuff through gravity.
For hold-down mechanism can in time be adjusted according to the thickness of foodstuff, said pressing plate is provided with slotted hole, and said hinge C is connected with said pressing plate through said slotted hole.Like this, the pressing plate of hold-down mechanism cooperates with connecting rod in time to adjust and compresses the gap.
The invention has the beneficial effects as follows: the present invention can accurately calculate the length of the food that needs cut through adopting the vision system is made up of LASER Light Source, camera and computer software; The weight of every food of assurance cutting is identical; Realized the fixed automatically heavily cutting of mechanization; Especially solved the fixed heavily technical barrier of cutting of irregularly shaped foodstuff; Thoroughly solved the present situation that irregularly shaped foodstuff relies on artificial cutting, it has improved working (machining) efficiency greatly, has reduced processing cost.Simultaneously, the waste of material has also been avoided in the cutting of mechanical automation greatly, helps cutting down finished cost.The present invention can be widely used in food-processing industry.
Description of drawings
Fig. 1 is that the master in the embodiment of the invention 2 looks sketch map;
Fig. 2 is the schematic top plan view of Fig. 1;
Fig. 3 is that sketch map is looked on the left side of Fig. 1;
Fig. 4 is that A among Fig. 1 is to sketch map;
Fig. 5 is that the master of the foraminous conveyer running part in the embodiment of the invention 2 looks sketch map;
Fig. 6 is the schematic top plan view of Fig. 5;
Fig. 7 is that cross-sectional schematic is looked on the left side of Fig. 5;
Fig. 8 is the schematic rear view of Fig. 5;
Fig. 9 is the sketch map of cutter sweep in the embodiment of the invention 2;
Figure 10 is the schematic top plan view of Fig. 9;
Figure 11 is that sketch map is looked on the left side of Fig. 9;
Figure 12 is the sketch map that cutter sweep carried out for 45 whens cutting degree;
Figure 13 is the structural representation of hold down gag in the embodiment of the invention 2;
Figure 14 is the schematic top plan view of Figure 13;
Figure 15 is that sketch map is looked on the left side of Figure 13;
Among the figure, 1, frame, 2, the net belt conveying apparatus I, 3, LASER Light Source, 4, industrial camera, 5, hold down gag, 6, cutter sweep; 7, net belt conveying apparatus II, 8, left front door, 9A, conveyer belt support, and 9B, conveyer belt support, and 10, inspection socket, 11, guidance panel, 12, go up cover, 13, roller; 14 front shrouds, 15, right front door, 16, the foraminous conveyer II, 17, the foraminous conveyer I, 18, hinge, 19, hinge axis, 20, the drive roll assembly; 21, drive motors A, 22, conveyer belt left side supporting plate, 23, the belt right supporting plate, 24, the driven voller assembly, 25, right back door, 26, left back door, 27, drive sprocket; 28, transition sprocket wheel, 29,45 degree positioning supports, 30,90 degree positioning supports, 31, tightener sprocket, 32, sprocket wheel, 33, cutterhead A, 34, cutterhead B; 35, installing plate, 36, locating shaft, 37, axle sleeve, 38, handle, 39, drive motors B, 40, regulating shaft, 41, axle bed; 42, cutoff tool, 44, spacer, 45, bracing frame, 46, pressing plate, 47, connecting rod, 48, back shaft; 49, hinge C, 50, spacer, 51, little gripper shoe, 52, hinge A, 53, big gripper shoe, 54, hinge B.
The specific embodiment
Below in conjunction with accompanying drawing and non-limiting embodiment the present invention is further described:
The heavy surely cutting method of a kind of food, it carries out according to following steps: 1. utilize LASER Light Source and camera that the foodstuff of carrying on the conveyer belt is carried out IMAQ; 2. through being equipped with that image is handled and the computer of decide the re-computation system carries out image to the image of being gathered and handles and calculate fixed length of heavily cutting; Implement cutting by cutter sweep when 3. waiting length that reaches fixed heavily cutting.
Embodiment 2
Shown in accompanying drawing 1-4; A kind of food cutting machine; Comprise frame 1; Frame 1 is the unit-welded frame structure, and its length direction of said frame 1 upper edge is provided with the net belt conveying apparatus II 7 of the food after being used to carry the net belt conveying apparatus I 2 of foodstuff and being used to export cutting, and correspondence places the food on the foraminous conveyer to be provided with LASER Light Source 3 and industrial camera 4 above net belt conveying apparatus I 2; LASER Light Source 3 is connected to upper rack with industrial camera 4, the signal output part of industrial camera 4 with the image processing be housed be connected with the computer-electrical of deciding the re-computation system.Gap location between net belt conveying apparatus I 2 and net belt conveying apparatus II 7 is provided with the cutter sweep 6 that is fixed on the frame 1, is provided with the hold down gag 5 that is connected with said frame 1 at the feed side of said cutter sweep 6.Among the present invention, the angle between LASER Light Source 3 and the industrial camera 4 is 30 °.
Shown in Fig. 5-8, be the structural representation of the running part of foraminous conveyer in the present embodiment.Net belt conveying apparatus I 2 comprises that foraminous conveyer I 17, drive roll assembly 20, conveyer belt support 9A, conveyer belt left side supporting plate 22, and foraminous conveyer I 17 drives its cycle rotation by drive roll assembly 20.Net belt conveying apparatus II 7 comprises that foraminous conveyer II 16, driven voller assembly 24, belt right supporting plate 23, conveyer belt support 9B, and foraminous conveyer II 16 drives its cycle rotation by driven voller assembly 24.The driving mechanism of net belt conveying apparatus I 2 and net belt conveying apparatus II 7 can adopt independent driving mechanism to drive its rotation respectively respectively; Consider the simple and reliability of structural design; In the present embodiment, net belt conveying apparatus I 2 adopts a cover driving mechanism with net belt conveying apparatus II 7.Drive end at main drive roller assembly 20 is provided with drive sprocket 27; Drive end at driven voller assembly 24 is provided with sprocket wheel 32; Also be provided with transition sprocket wheel 28 and tightener sprocket 31 on the frame; Drive sprocket 27, transition sprocket wheel 28, sprocket wheel 32 connect through chain, and adjust the rate of tension of chains through tightener sprocket 31.Drive roll assembly 20 drives its rotation through the drive motors A21 that is attached thereto; Thereby drive foraminous conveyer I 17 cycle rotations; When drive roll assembly 20 rotates, drive driven voller assembly 24 through chain drive and rotate, thereby drive foraminous conveyer II 16 cycle rotations.In order to guarantee that foraminous conveyer has certain rate of tension, the foraminous conveyer of corresponding both sides also is provided with roller 13 on frame, and roller 13 is a nylon material.Shown in figure, in the present embodiment, also be provided with left front door 8, right front door 15, left back door 26, right back door 25 on the frame 1, left front door 8 is fixing with hinge axis 19 through hinge 18 respectively with right front door 15.Be provided with inspection socket 10 and guidance panel 11 in the side of frame 1 feed end.Above frame 1 rear portion, be provided with cover 12 and front shroud 14.Lower position in frame 1 also is provided with two positioning supports: 45 degree positioning supports 29 and 90 degree positioning supports 30.Be respectively equipped with locating hole on two positioning supports, wherein, the axis of the locating hole on the 45 degree positioning supports 29 and the horizontal plane of frame 1 are miter angle, and the axis of the locating hole on the 90 degree positioning supports 30 and the horizontal plane of frame 1 are an angle of 90 degrees.
Shown in Fig. 9-11, the structural representation of cutter sweep 6 among the present invention.In the present embodiment, cutter sweep 6 is rotary cutter sweep, and it comprises locating shaft 36, circular cutterhead, cutoff tool 42, drive motors B39.Described circular cutterhead comprises circular cutterhead A33, circular cutterhead B34, installing plate 35, and said cutterhead A33 is fixedly connected with said installing plate 35 through bolt with cutterhead B34.Said installing plate 35 is connected with said locating shaft 36 through bolt and axle sleeve 37.The gap that holds cutoff tool 42 rotations is arranged between said cutterhead A33 and the cutterhead B34.One end of said cutoff tool 42 is fixedly mounted on the output shaft of said drive motors B39, in the gap of the other end of cutoff tool 42 between cutterhead A33 and cutterhead B34.Said drive motors B39 is fixed on the installing plate 35 of said cutterhead and is coaxial with it.Drive motors B39 can drive cutoff tool 42 and be rotated.Locating shaft 36 is arranged on the side of foraminous conveyer, and the one of which end is assemblied in the locating hole that is arranged on the degree of 90 on the frame 1 positioning support 30, and at this moment, cutoff tool 42 rotations can be carried out 90 degree cuttings.Certainly, according to the different choice of cutting angle, locating shaft 36 also can be assemblied in the locating hole of 45 degree positioning supports 29, can carry out 45 degree cuttings this moment, and is shown in figure 12.For the functional reliability that guarantees cutter sweep and be convenient to the cutterhead adjusting angle; Present embodiment is respectively equipped with axle bed 41 at the edge, the left and right sides of the installing plate 35 of cutterhead; Regulating shaft 40 is arranged in the axle bed 41 and through spacer 44 and is connected with the bracing frame 45 that is arranged on frame 1 left and right sides, and cutterhead can rotate around regulating shaft 40.For the ease of operation, also be provided with handle 38 on the locating shaft 36.
Shown in Figure 13-15, be the structural representation of the hold down gag 5 among the present invention.Said hold down gag 5 comprises that horizontally set and an end are fixed in the back shaft 48 on said frame 1 top, are arranged on the hold-down mechanism of back shaft 48 belows; Said hold-down mechanism comprises the hinge A52 that axially is provided with along said back shaft 48; Its axially spaced-apart of hinge A52 upper edge is provided with some connecting rods 47, and the lower end of every connecting rod 47 is hinged with a block pressur plate 46 through hinge B54.Said pressing plate 46 is provided with slotted hole, and the end of hinge C49 is located in the slotted hole on the said pressing plate 46 and turns, and its other end is fixedly connected with said frame 1.Between pressing plate 46, be provided with spacer 50 on the hinge C49, spacer 50 is a nylon material.The end of the hinge A52 of said hold-down mechanism is connected with back shaft 48 through ramuscule fagging 51, and its other end is connected with back shaft 48 through big gripper shoe 53.
The course of work of the present invention is: under the driving of driving mechanism; The net belt conveying apparatus running; Material to be cut is carried through foraminous conveyer I 17; Foodstuff through carrying on 3 pairs of foraminous conveyers of LASER Light Source carries out laser radiation; And pursue the width of cloth by industrial camera 4 and take pictures, captured image is through the image processing software that is equipped with in the computer and decide the re-computation computed in software and go out the fixed heavily length of cutting, and the cutoff tool 42 of cutter sweep 6 rotates foodstuff is cut when waiting length that reaches fixed heavily cutting.The food of the one-tenth piece after the cutting is transferred out by net belt conveying apparatus II 7.When cutting, cutoff tool 42 through pressing plate 46 foodstuff is compressed by hold down gag 5.The present invention can carry out 90 degree cuttings or 45 degree cuttings to foodstuff easily through selecting 90 degree positioning supports or 45 degree positioning supports.
Other parts of present embodiment adopt prior art, repeat no more at this.
The present invention can realize automated job through supporting with it respective electric control, can improve cutting accuracy and cutting efficiency greatly, can be widely used in food processing field.
Claims (10)
1. a food weighs cutting method surely, and it is characterized in that: it carries out according to following steps: 1. utilize LASER Light Source and camera that the foodstuff of carrying on the conveyer belt is carried out IMAQ; 2. through being equipped with that image is handled and the computer of decide the re-computation system carries out image to the image of being gathered and handles and calculate fixed length of heavily cutting; Implement cutting by cutter sweep when 3. waiting length that reaches fixed heavily cutting.
2. food cutting machine; It is characterized in that: comprise frame (1); Its length direction of said frame (1) upper edge is provided with the net belt conveying apparatus II (7) of the food after being used to carry the net belt conveying apparatus I (2) of foodstuff and being used to export cutting; Top correspondence in net belt conveying apparatus I (2) places the food on the foraminous conveyer to be provided with LASER Light Source (3) and camera; The signal output part of said camera with image is housed handles and to be connected with the computer-electrical of deciding the re-computation system; Gap location between net belt conveying apparatus I (2) and net belt conveying apparatus II (7) is provided with the cutter sweep (6) that is fixed on the frame (1), is provided with the hold down gag (5) that is connected with said frame (1) at the feed side of said cutter sweep (6).
3. food cutting machine according to claim 2; It is characterized in that: said cutter sweep (6) is rotary cutter sweep; It comprises the locating shaft (36) that is arranged on the foraminous conveyer side and is connected with frame (1), is fixed in circular cutterhead, cutoff tool (42), drive motors B (39) on the said locating shaft (36); Said cutoff tool (42) is installed on the output shaft of said drive motors B (39), and said drive motors B (39) is fixed on the said cutterhead and is coaxial with it.
4. food cutting machine according to claim 3; It is characterized in that: said cutterhead comprises circular cutterhead A (33), circular cutterhead B (34), installing plate (35); Said cutterhead A (33) is connected with said installing plate (35) through bolt with cutterhead B (34); Said installing plate (35) is fixed on the said locating shaft (36), and the gap that holds cutoff tool (42) rotation is arranged between said cutterhead A (33) and the cutterhead B (34).
5. according to claim 3 or 4 described food cutting machines; It is characterized in that: said frame (1) is provided with positioning support; The locating hole that cooperates with said locating shaft (36) is arranged on the said positioning support; One end of said locating shaft (36) is arranged in the locating hole on the said positioning support, and the horizontal plane of the axis of said locating hole and frame (1) is 90 degree or 45 degree angles.
6. food cutting machine according to claim 5 is characterized in that: said installing plate (35) edge, the left and right sides through regulating shaft (40) rotationally be arranged on frame (1) on bracing frame (45) be connected.
7. food cutting machine according to claim 5 is characterized in that: said locating shaft (36) is provided with handle (38).
8. food cutting machine according to claim 2 is characterized in that: said net belt conveying apparatus I (2) and net belt conveying apparatus II (7) are by same drive mechanism.
9. food cutting machine according to claim 2; It is characterized in that: said hold down gag (5) comprises that horizontally set and an end are fixed in the back shaft (48) on said frame (1) top, are arranged on the hold-down mechanism of back shaft (48) below; Said hold-down mechanism comprises the hinge A (52) that axially is provided with and is connected with said back shaft (48) along said back shaft (48); Its axially spaced-apart of hinge A (52) upper edge is provided with some connecting rods (47); The other end of each said connecting rod (47) is hinged with pressing plate (46), and the end of hinge C (49) is connected with said pressing plate (46) rotationally, and its other end is fixedly connected with said frame (1).
10. food cutting machine according to claim 9 is characterized in that: said pressing plate (46) is provided with slotted hole, and said hinge C (49) is connected with said pressing plate (46) through said slotted hole.
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| CN201210215218.XA CN102729289B (en) | 2012-06-27 | 2012-06-27 | Food weight-fixed cutting method and food cutting machine |
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| CN201210215218.XA CN102729289B (en) | 2012-06-27 | 2012-06-27 | Food weight-fixed cutting method and food cutting machine |
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| CN102729289A true CN102729289A (en) | 2012-10-17 |
| CN102729289B CN102729289B (en) | 2015-07-22 |
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Address after: 251400 No.14, Shunyi street, Jibei street, Jiyang District, Jinan City, Shandong Province Patentee after: Howell machinery (Shandong) Co.,Ltd. Address before: 251411 No.4 Deyang Road, Huihe Development Zone, Jiyang County, Jinan City, Shandong Province Patentee before: JINAN HIWELL MACHINERY Co.,Ltd. |