CN102728759B - Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine - Google Patents
Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine Download PDFInfo
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- CN102728759B CN102728759B CN201210213909.6A CN201210213909A CN102728759B CN 102728759 B CN102728759 B CN 102728759B CN 201210213909 A CN201210213909 A CN 201210213909A CN 102728759 B CN102728759 B CN 102728759B
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Abstract
The invention discloses a rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine, which comprises a base and a machine tool body arranged on the base. The forming machine consists of a motor, a transmission device, a circular heating device, a rotary feeding device, a soft feeding mechanism, an ejection device and an automatic controlled secondary stamping device; and the motor is respectively connected with the rotary feeding device, the soft feeding mechanism, the ejection device and the automatic controlled secondary stamping device through the transmission device and provides power for the rotary feeding device, the soft feeding mechanism, the ejection device and the automatic controlled secondary stamping device. Through the forming machine, continuous operation of local heating, feeding and forging is realized, the production cost is reduced, and energy consumption is reduced; the forming machine is safe and reliable; and the production benefits are improved by more than five times, and the production problem about continuous warm upsetting of complex parts is solved.
Description
Technical field
The present invention relates to a kind of rotary heating one mould two and rush soft feeding automatic warm heading forming machine, be applied to the warm upsetting moulding of non-ferrous metal, special steel, complicated indefinite form and other special-shaped blank.
Background technology
At present, the special-shaped part that production high strength requires, mostly adopt punch press processing, main production is first sawed-off by artificial blanking, heated in kerosene or coal carbon furnace by manual alignment material, then carry out a punching press by manually blank being sandwiched to the first punching machine mold, then by manually to another punch press forging forming.
This mode of production energy resource consumption is large, and potential safety hazard is many, and the amount of labour used is large, and productivity effect is low.
Summary of the invention
The technical issues that need to address of the present invention are just to overcome the defect of prior art, provide a kind of rotary heating one mould two to rush soft feeding automatic warm heading forming machine, it has realized the continuity work of local warming, feeding and forging and stamping, reduce production cost, save energy consumption, security is reliable, and productivity effect has improved more than five times, has solved a production difficult problem for the continuous temperature upsettings of complex parts.
For addressing the above problem, the present invention adopts following technical scheme:
The invention provides a kind of rotary heating one mould two and rush soft feeding automatic warm heading forming machine, comprise base and be installed on the bed piece on base; Forming machine is by motor and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control two times punch device form, described motor respectively by transmission device with swivel feeding device, soft feed mechanism liftout attachment and automatically control two times punch device and be connected, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control two times punch device power is provided.
Described transmission device comprises flywheel, described flywheel is connected with motor, bent axle is installed on flywheel, and described bent axle intermediate sleeve is equipped with connecting rod, and a side of bent axle is provided with flat wheel and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is provided with countershaft, and a disk is installed on described countershaft, and described disk connects soft feed gearing, described countershaft connects lifting actuator near one end of disk, and the other end of countershaft connects respectively feed gearing and ejects transmission device.
Described circular arc heating apparatus comprises circular arc induction coil, and circular arc induction coil is connected with coreless induction furnace electronic box by connecting pile crown.
Described swivel feeding device comprises into a case and rotation floral disc, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected with power transmission shaft by universal connecting shaft, described power transmission shaft is connected with ratchet, described ratchet connects ratchet, described ratchet connects to shake and turns, described in shake to turn with feed gearing and be connected, enter a case and rotate between floral disc to be provided with charging cylinder.
Described soft feed mechanism comprises soft box for feeding odd, in described soft box for feeding odd, be provided with soft feeding cam plate and move material bar, described in move material bar and connect Compress Spring, described soft box for feeding odd is connected with soft feed gearing.
Described liftout attachment comprises knock-pin, described knock-pin with eject transmission device and be connected.
Described automatic control two times punch device comprises moulding box, master slider, drift lifting slider and punch carrier, and described moulding box is installed on circular arc induction coil downstream, and mould is installed in moulding box; Described master slider is connected with connecting rod, and master slider connects drift lifting slider, and drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and drift lifting slider shakes to turn with lifting actuator by lifting and is connected.
Aligning mould in moulding box is stretched on the top of described knock-pin.
Master slider is provided with tiltedly and carves.
The embodiment of the present invention adopts circular arc high frequency coil to heat to material head, the temperature of heating is by the control of high frequency electronic box, then the material of having heated is sent into machine upsetting system, drive feeding rod working in reciprocating mode by countershaft, thereby drive feeding rod to send into mould to the material entering, then drive and rush tool and push away people's mould material is carried out to upsetting by master slider, once forging and stamping, secondary forging and stamping, the angle of whole feeding process and feeding and length are realized by eccentric cam, ratchet, ratchet driven rotary floral disc.
Disclosed rotary heating one mould two of the embodiment of the present invention rushes the continuity work that automatic warm heading forming machine has been realized local warming, sent into mould and forging and stamping, reduce material cost, save energy consumption, avoid the direct control of workman to material, security is reliable, productivity effect has improved more than five times, thereby has solved a production difficult problem for complex parts.
Brief description of the drawings
Fig. 1 is the three-dimensional view that disclosed a kind of rotary heating one mould two of the embodiment of the present invention rushes automatic warm heading forming machine;
Fig. 2 is the front view that disclosed a kind of rotary heating one mould two of the embodiment of the present invention rushes automatic warm heading forming machine;
Fig. 3 is the left view that disclosed a kind of rotary heating one mould two of the embodiment of the present invention rushes automatic warm heading forming machine;
Fig. 4 is that disclosed a kind of rotary heating one mould two of the embodiment of the present invention rushes automatic warm heading forming machine top view.
In figure, each label represents respectively: 1, motor; 2, flywheel; 3, lathe bed; 4, bent axle; 5, connecting rod; 6, master slider; 7, tiltedly carve; 8, drift lifting slider; 9, punch carrier; 10, moulding box; 11, liftout attachment; 12, enter a case; 13, shake and turn; 14, ratchet; 15, ratchet; 16, charging cylinder; 17, power transmission shaft; 18, universal drive shaft; 19, rotation floral disc; 20, circular arc induction coil; 21, connect pile crown; 22, soft feeding cam plate; 23, soft box for feeding odd; 24, move material bar; 25, Compress Spring; 26, lifting is shaken and is turned; 27, soft feed gearing; 28, lifting actuator; 29, disk; 30, flat wheel; 31, base; 32, feed gearing.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the invention provides a kind of rotary heating one mould two and rush soft feeding automatic warm heading forming machine, comprise base 31 and be installed on the bed piece 3 on base; Forming machine is by motor 1 and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control two times punch device form, described motor respectively by transmission device with swivel feeding device, soft feed mechanism liftout attachment and automatically control two times punch device and be connected, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control two times punch device power is provided.
Described transmission device comprises flywheel 2, described flywheel is connected with motor, bent axle 4 is installed on flywheel, described bent axle intermediate sleeve is equipped with connecting rod 5, one side of bent axle is provided with flat wheel 30 and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is provided with countershaft, a disk 29 is installed on described countershaft, described disk connects soft feed gearing 27, described countershaft connects lifting actuator 28 near one end of disk, and the other end of countershaft connects respectively feed gearing 32 and ejects transmission device 11.
Described circular arc heating apparatus comprises circular arc induction coil 20, and circular arc induction coil is connected with coreless induction furnace electronic box by connecting pile crown 21.
Described swivel feeding device comprises into a case 12 and rotation floral disc 19, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected with power transmission shaft 17 by universal connecting shaft 18, described power transmission shaft is connected with ratchet 15, described ratchet connects ratchet 14, described ratchet connects to shake and turns 13, described in shake to turn with feed gearing and be connected, enter a case and rotate between floral disc to be provided with charging cylinder 16.
Described soft feed mechanism comprises soft box for feeding odd 23, in described soft box for feeding odd, be provided with soft feeding cam plate 22 and move material bar 24, described in move material bar and connect Compress Spring 25, described soft box for feeding odd is connected with soft feed gearing.
Described liftout attachment comprises knock-pin, described knock-pin with eject transmission device and be connected.
Described automatic control two times punch device comprises moulding box 10, master slider 6, drift lifting slider 8 and punch carrier 9, and described moulding box is installed on circular arc induction coil downstream, and mould is installed in moulding box; Described master slider is connected with connecting rod, and master slider connects drift lifting slider, and drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and drift lifting slider is shaken and turned 26 and be connected with lifting actuator by lifting.
Aligning mould in moulding box is stretched on the top of described knock-pin.
Master slider is provided with tiltedly carves 7.
One of advantage of the present embodiment is for adopting circular arc electric-heating technology to material local warming, avoided heating and the course of work that causes is loaded down with trivial details with kerosene or coal, can not continuous forging, and efficiency is low, and potential safety hazard is many.Heating apparatus in the present embodiment is circular arc induction coil 20, be installed on rotation floral disc 19 tops, the material of wanting upsetting system is carried out to local warming, coreless induction furnace electronic box is connected in and is connected pile crown 21 with circular arc induction coil 20, according to the diameter of material and upsetting speed, control by the electric current height of coreless induction furnace electronic box the temperature that circular arc induction coil 20 is heated to material.
Two of the advantage of the present embodiment is to rotate floral disc needing the material of upsetting in circular arc induction coil local heat, has substituted the work that former artificial sequence is heated at heater.Material is sent into circular arc induction coil 20 import departments, bring circular arc induction coil 20 into by rotation floral disc 19 and carry out local heat, make material rotate on regularly machine charging aperture, send into machine by charging cylinder 16, more than device has been avoided the magnetic field that circular arc induction coil 20 produces, the rule that material is not sorted, avoids producing the phenomenon that gets stuck.
Three of the advantage of the present embodiment is that soft feed mechanism is sent the material heating into mould, former is material cutting mechanism feeding, the material heating can be cut off, damage raw material, by cylinder, material is sent into knife-edge part in this example, by move material bar 24 through roller along the moving of soft feeding cam plate 22, send into mould mouth by spring pressure, push mould and carry out upsetting, avoided blank to affect product quality.
Four of the advantage of the present embodiment forges and presses for realizing as requested secondary, solve the problem that must could realize with two punch presses in prior art, can make in the present embodiment secondary forging and stamping realize on an equipment, its implementation is: shaken and kidnaped moving drift lifting slider and be used for controlling drift and be shifted up and down by lifting, to realize two times punch.
From foregoing description, can find out, because increased material heating apparatus, two times punch apparatus control system and associated components thereof in equipment, realize the continuous operation that material is heated, forged and pressed, reduce energy resource consumption, improve security and production efficiency.
The embodiment of the present invention, by the master slider that adopts QT500-7 gray cast iron material to make, makes master slider have abundant mechanical lubrication, is equipped with the fuel tank in support simultaneously, has oil pump that machine oil is provided, and has extended the service life of parts.
Finally it should be noted that: obviously, above-described embodiment is only for example of the present invention is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.
Claims (1)
1. rotary heating one mould two rushes a soft feeding automatic warm heading forming machine, comprises base and is installed on the bed piece on base; It is characterized in that: forming machine is by motor and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control two times punch device form, described motor respectively by transmission device with swivel feeding device, soft feed mechanism liftout attachment and automatically control two times punch device and be connected, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control two times punch device power is provided;
Described transmission device comprises flywheel, described flywheel is connected with motor, bent axle is installed on flywheel, and described bent axle intermediate sleeve is equipped with connecting rod, and a side of bent axle is provided with flat wheel and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is provided with countershaft, and a disk is installed on described countershaft, and described disk connects soft feed gearing, described countershaft connects lifting actuator near one end of disk, and the other end of countershaft connects respectively feed gearing and ejects transmission device;
Described circular arc heating apparatus comprises circular arc induction coil, and circular arc induction coil is connected with coreless induction furnace electronic box by connecting pile crown;
Described swivel feeding device comprises into a case and rotation floral disc, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected with power transmission shaft by universal connecting shaft, described power transmission shaft is connected with ratchet, described ratchet connects ratchet, described ratchet connects to shake and turns, described in shake to turn with feed gearing and be connected, enter a case and rotate between floral disc to be provided with charging cylinder.
Described soft feed mechanism comprises soft box for feeding odd, in described soft box for feeding odd, be provided with soft feeding cam plate and move material bar, described in move material bar and connect Compress Spring, described soft box for feeding odd is connected with soft feed gearing;
Described liftout attachment comprises knock-pin, described knock-pin with eject transmission device and be connected;
Described automatic control two times punch device comprises moulding box, master slider, drift lifting slider and punch carrier, and described moulding box is installed on circular arc induction coil downstream, and mould is installed in moulding box; Described master slider is connected with connecting rod, and master slider connects drift lifting slider, and drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and drift lifting slider shakes to turn with lifting actuator by lifting and is connected;
Aligning mould in moulding box is stretched on the top of described knock-pin;
Master slider is provided with tiltedly and carves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210213909.6A CN102728759B (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210213909.6A CN102728759B (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine |
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| Publication Number | Publication Date |
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| CN102728759A CN102728759A (en) | 2012-10-17 |
| CN102728759B true CN102728759B (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210213909.6A Expired - Fee Related CN102728759B (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104942216B (en) * | 2015-06-23 | 2017-09-01 | 宁波君豪自动化设备有限公司 | A kind of hot feed mechanism of full-automatic hot headers |
| CN104942215B (en) * | 2015-06-23 | 2017-01-11 | 宁波君豪自动化设备有限公司 | Fully-automatic hot heading machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2379233Y (en) * | 1999-06-30 | 2000-05-24 | 杨东佐 | Multistation cold upsetting formation machine |
| JP2001113341A (en) * | 1999-10-19 | 2001-04-24 | Tookoo:Kk | Cuter and carrier of wire added to header type heading machine, and header type heading machine |
| ITVE20070020A1 (en) * | 2007-04-02 | 2008-10-03 | Bifrangi S P A | PERFECTED HORIZONTAL PRESS FOR FORGING. |
| CN201257485Y (en) * | 2008-08-19 | 2009-06-17 | 宜兴市孚祺通用机械设备有限公司 | Automatic warm heading forming machine |
| CN201565544U (en) * | 2009-07-28 | 2010-09-01 | 宜兴市孚祺通用机械设备有限公司 | Warm upsetting former |
| CN202655530U (en) * | 2012-06-27 | 2013-01-09 | 宜兴市上标通用机械有限公司 | Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine |
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- 2012-06-27 CN CN201210213909.6A patent/CN102728759B/en not_active Expired - Fee Related
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| CN102728759A (en) | 2012-10-17 |
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