CN102722617A - Petroleum and petrochemical plant station stereoscopic perfect information visual production operation system and control method thereof - Google Patents
Petroleum and petrochemical plant station stereoscopic perfect information visual production operation system and control method thereof Download PDFInfo
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Abstract
The invention relates to a petroleum and petrochemical plant station stereoscopic perfect information visual production operation system and a control method thereof. The system has the following composition that the output end of a plant station entity simulation surface engineering and production process system is connected with a data center server group by a data interface and then is connected with a field production management decision client PC (Personal Computer) by a network system; and the field production management decision client PC is connected with a superior management decision client PC by the network system. The invention adopts an entity simulation modeling technology, creatively develops petroleum and petrochemical plant station stereoscopic perfect information visual system platform software and implements the practical integration of the petroleum and petrochemical plant station surface engineering and production process system, a metal pipeline corrosion monitoring and early-warning system, an automatic metering and industrial control system and an industrial video monitoring system on the basis of one system platform. The requirements on the petroleum and petrochemical plant station stereoscopic perfect information visual production operation management and application are met, and the level of the modern, high-quality and high-benefit safety production operation management of an enterprise is practically improved.
Description
Technical field
The present invention relates to a kind of production run system, particularly a kind of petroleum and petrochemical industry stand body perfect information visual production run system of factory and control method thereof.
Background technology
Since two thousand four; Digital oil field, digital city building-up work have successively been carried out in domestic petroleum petrochemical industry, big and medium-sized cities, and its achievement mainly is to introduce external business management system pattern or monitor the unit management mode based on the static production management system pattern of the two-dimentional wire of GIS platform software or based on automatic gauge, Industry Control, the industrial video of SCADA system.Fail fundamentally to solve the ground surface works and the production technology system based on a system platform of the station active demand of petroleum and petrochemical industry factory; Particularly underground concealed engineering process system, metallic conduit corrosion monitoring early warning system and automatic gauge thereof, Industry Control, the visual production run of the three-dimensional perfect information of industrial video supervisory system, the technological process of production and safe fire-fighting emergent commander deduce training and management application problem.
Summary of the invention
The object of the present invention is to provide a kind of stand body perfect information visual production run system of factory and control method thereof that can satisfy the petroleum and petrochemical industry demand.
The objective of the invention is to realize: the visual production run of petroleum and petrochemical industry factory stand body perfect information system through following technical proposals; It is characterized in that: the output terminal of factory's station entity emulation ground surface works and production technology system is connected with the data center services group through data-interface; The data center server group is connected with in-situ production management decision-making client PC through network system again, and in-situ production management decision-making client PC is connected with upper management decision-making client PC through network system again;
Described factory station entity emulation ground surface works and production technology system; Comprise entity emulation ground surface works and underground pipe network, electric power electric production technology system; Metallic conduit corrosion monitoring early warning system, entity emulation automatic gauge and industrial control system, entity emulation industrial video supervisory system; Described entity emulation ground surface works and underground pipe network, electric power electric production technology system are connected with metallic conduit corrosion monitoring early warning system, entity emulation automatic gauge and industrial control system respectively; Described entity emulation industrial video supervisory system is used for petroleum and petrochemical industry factory station production management key post and safe fire-fighting key area real-time video monitoring;
Described data center server group comprises that system server, real time data server, video server are connected with in-situ production management decision-making client PC through network system respectively;
Described system server is used to store petroleum and petrochemical industry factory station entity emulation ground surface works and the whole solid model data of production technology system and metallic conduit corrosion and corrosion protection and detects data;
Described real time data server is used to store petroleum and petrochemical industry factory station automatic gauge and industrial control data;
Described video server is used to store petroleum and petrochemical industry factory station video monitoring image data.
Described entity emulation ground surface works and pipe network, electric power electric production technology system; Constitute by entity emulation ground surface works process system, entity emulation underground pipe network process system, entity emulation electric power electric production technology system; With petroleum and petrochemical industry factory the stand construction of structures of all kinds of grounds, valve pond, storage tank, pressure or non-pressure vessel, above and below ground production technology system pipeline; Transformer, power distribution cabinet, power and lighting supply facility entity simulation modeling, and be connected with system server through data transmission interface.
Described metallic conduit corrosion monitoring early warning system comprises long apart from full-scale defect detecting system of ultrasonic wave metal pipeline and the outer anticorrosive quality detection of metallic conduit evaluation system;
Described length is apart from the full-scale defect detecting system of ultrasonic wave metal pipeline; Energy exchange probe array module by being fixedly mounted on the pipeline is connected with the full-scale defects detection Teletest main frame of metallic conduit; Be connected with notebook through data transmission interface again and accomplish on-the-spot regular detection of fixing a point; And will detect the data entry system server, realize metallic conduit body corrosion monitoring early warning purpose; The outer anticorrosive quality of described metallic conduit detects evaluation system and is connected with the outer anticorrosive quality detection of metallic conduit evaluation system main frame by the signal access device that is fixedly mounted on the pipeline; Be connected with notebook through data transmission interface again and accomplish on-the-spot regular detection of fixing a point; And will detect the data entry system server, realize the outer anticorrosive quality monitoring and warning purpose of metallic conduit.
Described entity emulation automatic gauge and industrial control system are to be connected with real time data server being fixedly mounted on entity emulation analyzer of water content, flow sensor, temperature sensor, pressure unit, instrument air dryer, the Self controlling valve entity simulation modeling on the production technology system pipeline and passing through data transmission interface.
Described entity emulation industrial video system is connected with video server through data transmission interface by entity emulation industrial video probe, makes a strategic decision through network system real-time Transmission video monitoring data to on-the-spot students management and holds PC.
The control method of the visual production run of a kind of petroleum and petrochemical industry factory's stand body perfect information system comprises the following step:
(1) petroleum and petrochemical industry factory station entity emulation ground surface works and production technology system are incorporated system platform;
(2) command deduction training system, industrial video system to incorporate system platform the technological process of production and safe fire-fighting emergent;
(3) typing ground surface works and production technology system property data;
(4) read metering, industry control, industrial video data or input metallic conduit corrosion monitoring data in real time;
(5) automatic gauge, industry control, the disposal of industrial video monitor for faults or data are sent to the decision-making client;
(6) if confirm it is that automatic gauge, industry control and industrial video monitoring are broken down in the step (5), then safeguard and dispose and return step (1); Otherwise, send metering, industry control data and industrial video image to the client of making a strategic decision;
(7) generation is measured, is controlled form and be stored to database;
(8) the decision-making client is disposed or sent data to metallic conduit corrosion and corrosion protection standard super-limit prewarning;
(9), return step after then needing in time the pipeline section that transfinites to be rushed to repair maintenance if confirm it is metallic conduit corrosion and corrosion protection standard super-limit prewarning in the step (8)
(1)Otherwise, send metallic conduit corrosion monitoring data to the management decision client;
(10) generate Monitoring Data chart and be stored to database;
(11) treat the storehouse maintenance update of the laggard line data of decision-making execution, return step (1) again.
Advantage of the present invention is:Owing to adopted the entity Simulation and Modeling Technology; Innovative development petroleum and petrochemical industry factory stand body perfect information visualization system platform software; Realized based on a system platform petroleum and petrochemical industry factory station ground surface works and production technology system; Metallic conduit corrosion monitoring early warning system, the practicality of automatic gauge, industrial control system and industrial video supervisory system is integrated.Satisfy the visual production run management of petroleum and petrochemical industry factory stand body perfect information, the pre-job online operation of equipment of employee, the technological process of production and safe fire-fighting emergent commander and deduced training and use, improved modernization of business, high-quality, high benefit safety in production operation and management level conscientiously.
Description of drawings
Figure
1It is the block scheme of system bus of the present invention.
Fig. 2 is that data center server group server is formed block scheme among Fig. 1.
Fig. 3 is entity emulation ground surface works and a underground pipe network electric power electric production technology among Fig. 1
The block scheme of system.
Fig. 4 is the block scheme of metallic conduit corrosion monitoring early warning system among Fig. 1.
Fig. 5 is the block scheme of entity emulation automatic gauge and industrial control system among Fig. 1.
Fig. 6 is an entity emulation industrial video supervisory system block scheme among Fig. 1.
Figure
7It is the total control program process flow diagram of the present invention.
Embodiment
With reference to Fig. 1:The visual production run of petroleum and petrochemical industry factory stand body perfect information system is by: factory station entity emulation ground surface works and production technology system 1
, Data transmission interface 2
,Data center server 3, network system 4, in-situ production management decision-making client PC 5, network system 6, upper management decision-making client PC 7 are formed.The output terminal of factory's station entity emulation ground surface works and production technology system 1 is connected with data center server group 3 through data transmission interface 2; Data center server group 3 is connected with in-situ production management client PC 5 through network system 4 again, and in-situ production management decision-making client connects PC 5 and is connected with upper management decision-making client PC 7 through network system 6.
Described factory station entity emulation ground surface works and production technology system 1 are made up of entity emulation ground surface works and underground pipe network, electric power electric production technology system 11, metallic conduit corrosion monitoring early warning system 12, entity emulation automatic gauge and industrial control system 13, entity emulation industrial video supervisory system 14.
Entity emulation ground surface works and underground pipe network, electric power electric production technology system 11 are connected with metallic conduit corrosion monitoring early warning system 12, entity emulation automatic gauge and industrial control system 13 respectively, incorporate entity emulation industrial video supervisory system 14 again.Through 14 pairs of petroleum and petrochemical industry factory station production management key posts of entity emulation industrial video supervisory system and safe fire-fighting key area real-time video monitoring.
With reference to Fig. 2:Described data center server group 3 is made up of system server 31, real time data server 32, video server 33.System server 31, real time data server 32, video server 33 are connected with in-situ production management decision-making client PC 5 through network system 4 respectively.Described system server 31 is used to store petroleum and petrochemical industry factory station entity emulation ground surface works and the whole solid model data of production technology system and metallic conduit corrosion and corrosion protection and detects data; Described Real-time Data Service 32 devices are used to store petroleum and petrochemical industry factory station automatic gauge and industrial control data, and described video server 33 is used to store petroleum and petrochemical industry factory station video monitoring image data.
With reference to Fig. 3:Described entity emulation ground surface works and underground pipe network, electric power electric production technology system 11 are made up of entity emulation ground surface works process system 110, entity emulation underground pipe network process system 111, entity emulation electric power electric production technology system 112.Described entity emulation ground surface works process system 110, entity emulation underground pipe network process system 111, entity emulation electric power electric production technology system 112 are with all kinds of entity emulation in storehouse, petroleum and petrochemical industry station constructions of structures on the ground, valve pond, storage tank, pressure or non-pressure vessel, above and below ground production technology system pipeline; Transformer, power distribution cabinet, power and lighting power supply system cable, pump class and motor, electric pole, light pole and other production equipment facility entity simulation modeling, and modeling data is connected with system server 31 through data transmission interface 2.
With reference to Fig. 4:Described metallic conduit corrosion monitoring early warning system 12 is estimated PCM system 123, data transmission interface 124, notebook 125 by the full-scale defects detection Teletest system host of the full-scale detection energy exchange probe of metallic conduit array module 120, metallic conduit 121, metallic conduit external anti-corrosion layer quality testing signal access device 122, the quality testing of metallic conduit external anti-corrosion layer and is formed.The full-scale detection energy exchange probe of metallic conduit array module 120 is connected with the full-scale defects detection Teletest main frame 121 of metallic conduit; Be connected with notebook 125 through data transmission interface 124 again and accomplish on-the-spot regular detection of fixing a point, and will detect data entry system server 31; Metallic conduit external anti-corrosion layer quality testing signal access device 122 is estimated PCM system 123 with the quality testing of metallic conduit external anti-corrosion layer and is connected; Be connected with notebook 125 through data transmission interface 124 again and accomplish on-the-spot regular detection of fixing a point, and will detect data entry system server 31.
Principle of work:Adopt length metallic conduit body corrosion default and external anti-corrosion layer quality to be fixed a point to import the data center server storage after the regular Non-Destructive Testing evaluation apart from supersonic guide-wave (LRUT) full-scale nondestructive detection system of metallic conduit body defects and metallic conduit external anti-corrosion layer quality assessment (RD-PCM) system; Again the system platform software through in-situ production management decision-making end PC carry out historical detect that achievement data in real time compare of analysis is handled and to the pipeline wall thickness attenuate transfinite, the pipeline section early warning of the aging damaged electric leakage of external anti-corrosion layer, treat that maintenance and repair disposes the back and recover this pipe production operation and system database is safeguarded and upgraded.
With reference to Fig. 5:Described entity emulation automatic gauge and industrial control system 13 are made up of flow, pressure, temperature, water percentage and other automatic gauge instrument or sensor 130, technological process or manufacturing parameter Self controlling valve 131.The output terminal that is fixedly mounted on entity emulation flow, pressure, temperature, water percentage and other automatic gauge instrument or sensor 130 and entity emulation technological process or manufacturing parameter Self controlling valve 131 on the pipeline is connected with real time data server 32 through data transmission interface 2.
The course of work:Flow, pressure, temperature, water percentage and other automatic gauge instrument or sensor in real time transmit data to data center server; In-situ production management decision-making end PC through system platform software read in real time, deal with data generates form and storage or fault alarm, operation returns to normal production after fault is disposed.In-situ production management decision-making end PC sends to instruct to technological process or manufacturing parameter robot control system(RCS) slave computer (DCS) through system platform software and carries out technological process adjustment or manufacturing parameter control and system database is safeguarded and upgraded.
With reference to Fig. 6:Described entity emulation industrial video supervisory system 14 comprises the industrial video monitoring probe 140 that is installed in petroleum and petrochemical industry factory station production management key post and safe fire-fighting key area.Industrial video monitoring probe 140 is connected with video server 33 through data-interface 2, is connected with in-situ production management decision-making client PC 5 through network system 4 again.
The course of work:In-situ production management decision-making end PC passes through system platform software setting industrial video window, the video image or the industrial video probe orientation of demonstration in real time, control industrial video supervisory system slave computer (DCS).
With reference to Fig. 7:The visual production run of described petroleum and petrochemical industry factory's stand body perfect information system; Its control method is: step 200 is an initial actuating; In step 201; Stand entity emulation ground surface works and production technology system of factory incorporated system platform; In step 202, command deduction training system, industrial video system to incorporate system platform the technological process of production and safe fire-fighting emergent, integrating step 201 can carry out the technological process of production and safe fire-fighting emergent commander deduces training, industrial video demonstration and control; In step 203, typing ground surface works and production technology system property data; In step 204, read metering, industry control and industrial video data in real time or regularly import metallic conduit corrosion monitoring data; In step 205, when breaking down sexual abnormality, need maintenance to dispose and return step 201 as if automatic gauge, Industry Control and industrial video data, if automatic gauge, Industry Control and industrial video data are normal, then send data to the decision-making client; In step 206, automatic gauge, Industry Control, industrial video data are generated production data form or industrial video image and storage; In step 207; If metallic conduit corrosion and corrosion protection standard comparison super-limit prewarning; Then need stop production the corrosion pipeline section that transfinites is carried out helpdesk's postpone and returns step 201, if the comparison of metallic conduit corrosion and corrosion protection standard is not transfinited, then the transmitting supervisory data are to the client of making a strategic decision; In step 208, need generate tables of data and curve map and storage to metallic conduit corrosion monitoring data; In step 209, wait to make a strategic decision after the execution, carry out database maintenance and renewal, return step 201 again.
Claims (6)
1. the visual production run of petroleum and petrochemical industry factory stand body perfect information system; It is characterized in that: the output terminal of factory's station entity emulation ground surface works and production technology system is connected with the data center services group through data-interface; The data center server group is connected with in-situ production management decision-making client PC through network system again, and in-situ production management decision-making client PC is connected with upper management decision-making client PC through network system again;
Described factory station entity emulation ground surface works and production technology system; Comprise entity emulation ground surface works and underground pipe network, electric power electric production technology system; Metallic conduit corrosion monitoring early warning system, entity emulation automatic gauge and industrial control system, entity emulation industrial video supervisory system; Described entity emulation ground surface works and underground pipe network, electric power electric production technology system are connected with metallic conduit corrosion monitoring early warning system, entity emulation automatic gauge and industrial control system respectively; Described entity emulation industrial video supervisory system is used for petroleum and petrochemical industry factory station production management key post and safe fire-fighting key area real-time video monitoring;
Described data center server group comprises that system server, real time data server, video server are connected with in-situ production management decision-making client PC through network system respectively;
Described system server is used to store petroleum and petrochemical industry factory station entity emulation ground surface works and the whole solid model data of production technology system and metallic conduit corrosion and corrosion protection and detects data;
Described real time data server is used to store petroleum and petrochemical industry factory station automatic gauge and industrial control data;
Described video server is used to store petroleum and petrochemical industry factory station video monitoring image data.
2. according to the visual production run of the described petroleum and petrochemical industry of claim 1 factory's stand body perfect information system; It is characterized in that: described entity emulation ground surface works and pipe network, electric power electric production technology system; Constitute by entity emulation ground surface works process system, entity emulation underground pipe network process system, entity emulation electric power electric production technology system; With petroleum and petrochemical industry factory the stand construction of structures of all kinds of grounds, valve pond, storage tank, pressure or non-pressure vessel, above and below ground production technology system pipeline; Transformer, power distribution cabinet, power and lighting supply facility entity simulation modeling, and be connected with system server through data transmission interface.
3. the visual production run of petroleum and petrochemical industry factory's stand body perfect information according to claim 1 system; It is characterized in that: described metallic conduit corrosion monitoring early warning system comprises long apart from full-scale defect detecting system of ultrasonic wave metal pipeline and the outer anticorrosive quality detection of metallic conduit evaluation system;
Described length is apart from the full-scale defect detecting system of ultrasonic wave metal pipeline; Energy exchange probe array module by being fixedly mounted on the pipeline is connected with the full-scale defects detection Teletest main frame of metallic conduit; Be connected with notebook through data transmission interface again and accomplish on-the-spot regular detection of fixing a point; And will detect the data entry system server, realize metallic conduit body corrosion monitoring early warning purpose; The outer anticorrosive quality of described metallic conduit detects evaluation system and is connected with the outer anticorrosive quality detection of metallic conduit evaluation system main frame by the signal access device that is fixedly mounted on the pipeline; Be connected with notebook through data transmission interface again and accomplish on-the-spot regular detection of fixing a point; And will detect the data entry system server, realize the outer anticorrosive quality monitoring and warning purpose of metallic conduit.
4. the visual production run of petroleum and petrochemical industry factory's stand body perfect information according to claim 1 system; It is characterized in that: described entity emulation automatic gauge and industrial control system are to be connected with real time data server being fixedly mounted on entity emulation analyzer of water content, flow sensor, temperature sensor, pressure unit, instrument air dryer, the Self controlling valve entity simulation modeling on the production technology system pipeline and passing through data transmission interface.
5. the visual production run of petroleum and petrochemical industry factory's stand body perfect information according to claim 1 system; It is characterized in that: described entity emulation industrial video system; Be connected with video server through data transmission interface by entity emulation industrial video probe, again through the extremely on-the-spot students management decision-making of network system real-time Transmission video monitoring data end PC.
6. the control method of the visual production run of a stand body perfect information system of petroleum and petrochemical industry factory comprises the following step:
(1) petroleum and petrochemical industry factory station entity emulation ground surface works and production technology system are incorporated system platform;
(2) command deduction training system, industrial video system to incorporate system platform the technological process of production and safe fire-fighting emergent;
(3) typing ground surface works and production technology system property data;
(4) read metering, industry control, industrial video data or input metallic conduit corrosion monitoring data in real time;
(5) automatic gauge, industry control, the disposal of industrial video monitor for faults or data are sent to the decision-making client;
(6) if confirm it is that automatic gauge, industry control and industrial video monitoring are broken down in the step (5), then safeguard and dispose and return step (1); Otherwise, send metering, industry control data and industrial video image to the client of making a strategic decision;
(7) generation is measured, is controlled form and be stored to database;
(8) the decision-making client is disposed or sent data to metallic conduit corrosion and corrosion protection standard super-limit prewarning;
(9), return step after then needing in time the pipeline section that transfinites to be rushed to repair maintenance if confirm it is metallic conduit corrosion and corrosion protection standard super-limit prewarning in the step (8)
(1)Otherwise, send metallic conduit corrosion monitoring data to the management decision client;
(10) generate Monitoring Data chart and be stored to database;
(11) treat the storehouse maintenance update of the laggard line data of decision-making execution, return step (1) again.
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| CN102930773A (en) * | 2012-10-15 | 2013-02-13 | 中国石油化工股份有限公司 | Three-dimensional real-time training system for petrochemical device |
| CN104065929A (en) * | 2014-06-30 | 2014-09-24 | 成都高普石油工程技术有限公司 | Petroleum video monitoring installation process |
| CN107169245A (en) * | 2017-06-29 | 2017-09-15 | 浙江大学 | A kind of unstability visual analysis method of electric analog data variable pair |
| CN110705118A (en) * | 2019-10-11 | 2020-01-17 | 合肥工业大学 | Network experiment platform of industrial control system and construction method thereof |
| CN112581085A (en) * | 2020-12-15 | 2021-03-30 | 北京动力机械研究所 | Engine design visual process management method and device |
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Application publication date: 20121010 |