CN102700205A - Simulated marble slab and production method thereof - Google Patents
Simulated marble slab and production method thereof Download PDFInfo
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- CN102700205A CN102700205A CN2012101552522A CN201210155252A CN102700205A CN 102700205 A CN102700205 A CN 102700205A CN 2012101552522 A CN2012101552522 A CN 2012101552522A CN 201210155252 A CN201210155252 A CN 201210155252A CN 102700205 A CN102700205 A CN 102700205A
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Abstract
The invention relates to a marble slab, in particular to an artificial simulated marble slab and a production method of the artificial simulated marble slab. The invention aims to overcome defects of natural marble and provide the simulated marble slab which has low price, is light, is easy to pave, has no harm and pollution and can replace the natural marble. The simulated marble slab comprises a substrate layer. A priming paint layer, a marble pattern layer and a finish layer are sequentially arranged on the positive face of the substrate layer from bottom to top. The invention also aims to provide a production method of the simulated marble slab, which comprises the following steps of: selecting a substrate; tailoring the selected substrate to a required size; tenoning on tailored substrate; coating priming paint on the positive surface of the substrate; spraying natural marble patterns on the surface coated with the priming paint of the substrate; and coating finish on the surface sprayed with the natural marble patterns of the substrate. The simulated marble slab provided by the invention can be widely applied in multiple industries such as building material, advertisement, furniture, decoration and the like.
Description
Technical field
The present invention relates to marble slab, be specifically related to artificial simulated marble slab and production method thereof.
Background technology
Being used for the various stone materials of interior decoration, the most extensive with the application of natural marble and ceramic tile, no matter be furniture table-board, windowsill, or indoor wall, ground all are fit to use natural marble and ceramic tile.But the natural marble not only market price is high but also contain certain radioactive element.The selection of stone material is the important pass in the environmental protection house ornamentation, and radioactive pollution is a kind of recessive pollution, and we can't perception not have instrument detecting, and its harmfulness is bigger than formaldehyde, benzene from another kind of angle, therefore when finishing, must take seriously.Also there is variety of issue in natural marble in the indoor engineering of mating formation, as in the construction pavement process, need a large amount of cement mortar materials to be the adhesive of mating formation; The professional technique of mating formation requires high, constructional difficulties, and drying time is long; Operating expenses is high, can't install voluntarily by DIY.In addition, because the natural marble excess weight, in the house of wooden structures, also can't use, and be in the skyscraper of leading indicator with in light weight requiring all construction materials, the utilization of natural marble also is not too to be fit to.
Summary of the invention
The objective of the invention is to overcome the deficiency of natural marble, provide a kind of cheap, material light, be prone to mat formation, do not have harm, pollution-free, the Scagliola plate and the production method thereof that can replace natural marble to use.
For realizing above-mentioned purpose, the invention provides a kind of Scagliola plate, comprise substrate layer, the front of said substrate layer is provided with prime coat, marmorean patterned layer and top coat layer from bottom to top successively.
The present invention also provides a kind of production method of Scagliola, may further comprise the steps: select base material, said base material can select for use the little foaming plate of polyvinyl chloride, PE plate, PS plate, PP plate, ABS plate, HIPS plate or wood to mould plate; The base material cutting that chooses is become required size, and preferred specification is 8 * 360 * 360mm, 12/15 * 400/600/800 * 400/600/800mm; The base material that cuts is carried out the mortise button, and preferred tenon button is snap close tenon or flat coak; Primer is divided in front at base material; Texture at the substrate surface air brushing natural marble that is coated with priming paint; Substrate surface coating finish at the good marble grain of air brushing.
Preferably, said base material is selected the little foaming plate of polyvinyl chloride for use.The surface skining layer of this sheet material is thicker, and hardness is high, and the plate surface evenness is high, and the thickness tolerance is little, and panel density is even, and is higher with respect to other several kinds of sheet material cost performances.In addition, the little foaming plate of polyvinyl chloride also have waterproof and dampproof, fire-retardant, insect protected is mothproof, insulation, sound-absorbing are shockproof, in light weight, good springiness, odorlessness, not leaded, do not contain advantages such as formaldehyde.The color of the little foaming plate of polyvinyl chloride is preferably white or ecru, and the density of sheet material is 550kg/m
3, plate surface is true skinning, surface skining hardness shore hardness>=55, bending strength>=20mpa.tan, the modulus of elasticity in static bending>=600mpa, superficial density≤1000kg/m
3
Preferably, adopt the texture of UV printing ink air brushing natural marble at substrate surface.UV printing ink is to be suitable for the novel ink kind that modern industry is produced, and is a kind of without solvent, and rate of drying is fast; Good luster, solvent bright in luster, water-fast, anti-, the printing ink that wearability is good; Each component in the UV printing ink can both become solid-state through chemical reaction, and solid content can reach 100%.UV printing ink adopts ultraviolet light as the energy, after light trigger receives UV-irradiation in the printing ink, produces free radical or cation initiated polymerization thing and solidifies.In the UV curing system; Need not add volatile solvent; Prepolymer in the raw material and diluent all have the activity of polymerisation, and so whole crosslinked film forming during curing are solvent-free volatilization; Pollute little, do not damage health, do not have the problem of bringing air brushing ink film thickness inconsequent because of the volatilization of solvent.In addition, the excellent performance of UV cured article has the incomparable fine quality of other curing modes at gloss, wear-resisting, hardness, solvent resistance, aspect such as attractive in appearance.
Preferably, at substrate surface application polyurethane UV adhesive force priming paint, to strengthen the adhesive force between ink lay and the base material.Than solvent ink, cross-linking polymerization takes place solidifying when dry in UV printing ink, moment volume-diminished, produce bigger internal stress, have the problem of adhesive force.Adopt adhesive force polyurethane UV adhesion primer preferably, can reduce shrinkage stress, improve the wetability of UV printing ink, improve the adhesive force of sheet material.
Preferably, said finish paint is selected UV paint for use.The coating process of said finish paint may further comprise the steps: coating 2～3 road wear-resistant primer, film thickness be 30-50 gram/square metre; Coating levelling transparent priming and sanding priming paint; The coating finish paint adopts repeatedly leaching coating process, strengthens the transparency and the fineness of product, make to reach marmorean mirror effect, film thickness be the 90-120 gram/square metre.The hardness of paint film height that the leaching coating process of UV paint is made, the transparency is good, highly polished.
For the outward appearance that makes Scagliola plate provided by the invention is more beautiful, performance is more excellent, result of use is better, also can be at the back side of said base material coating paint as balance layer, coating process is one finish paint of three road priming paint, film thickness be 60 grams/square metre.
Preferably, said balance layer and said top coat layer are selected UV paint for use, and the hardness of paint film that UV paint is processed is high, and the transparency is good, highly polished, and color and luster is stable.
Compared with prior art; The present invention has realized the purpose of producing Scagliola through at the texture of the direct air brushing natural marbles of substrate surface such as the little foaming plate of polyvinyl chloride, PE plate first; Overcome technical barrier, solved those skilled in the art and wanted to solve long-term unsolved technical problem at direct printing patterns of substrate surface such as the little foaming plate of polyvinyl chloride, PE plates.The Scagliola of producing according to the inventive method is a kind of novel artificial marble; It not only has the magnificent outward appearance of natural marble, and quality is hard, and stable material quality is difficult for becoming fragile; It is pollution-free not have harm; Anti-wear performance is high, and wear-resisting revolution can reach more than 2000 commentaries on classics, satisfies the instructions for use of natural marble fully.Advantages such as that this Scagliola also has is waterproof and dampproof, fire protection flame retarding, insect protected are mothproof, insulation, sound-absorbing is shockproof, material is light, be prone to mat formation can be mated formation voluntarily by DIY in pavement process, and need not be used a large amount of pavement materials such as cement mortar.
The market price that Scagliola plate provided by the invention is compared natural marble is comparatively cheap; And can replace natural marble to use to a great extent; Broken through the dependence of decoration, construction material to natural marble; Thereby the saving natural resources helps realizing sustainable development of resource, and significant contribution has been made in the protection of ecological environment.
The specific embodiment
Below in conjunction with specific embodiment the present invention is done further detailed description, following examples are that the present invention is not limited to following examples to the explanation of invention.
Embodiment 1
In the present embodiment, select for use the little foaming plate of white polyvinyl chloride as base material, the manufacture craft of this sheet material adopts the free foaming co-extrusion technology, and panel density is 550kg/m
3, plate surface is true skinning, and surface skining hardness shore hardness is 55, and bending strength is 20mpa.tan, and the modulus of elasticity in static bending is 600mpa, superficial density is 1000kg/m
3Adopt the accurate board device of cutting out that the little foaming plate of polyvinyl chloride is cut into the base material that specification is 8 * 360 * 360mm; Adopt import bold and generous, the base material that cuts is processed into the snap close tenon in length and breadth to fluting tenon machine; Through ultraviolet curing paint production line, at the front coating polyurethane UV adhesion primer of the base material of machine-shaping; Adopt the blue digit inkjet printer of import BABEI that the exquisite pattern air brushing of Italian natural marble is being coated with the substrate surface of priming paint, this numerial code spray drawing equipment disposes 8 digital shower nozzles, and setting UV printing ink air brushing curing rate is 20m/min; Through ultraviolet curing paint production line; At the substrate surface application UV of the good marble pattern of air brushing finish paint: at first be coated with 2 road wear-resistant primer; Film thickness be 30 the gram/square metre; Contain the alundum (Al composition in this wear-resistant primer, can improve the wearing layer revolution of digital spraying marble veneer surface greatly; Next is coated with levelling transparent priming and sanding priming paint; Be coated with finish paint at last, adopt three the leaching coating process in nine ends, UV paint is applied to substrate surface continuously uniformly, film thickness be 90 grams/square metre.
Embodiment 2
In the present embodiment, select for use the little foaming plate of ecru polyvinyl chloride as base material, the manufacture craft of this sheet material adopts the free foaming co-extrusion technology, and panel density is 550kg/m
3, plate surface is true skinning, and surface skining hardness shore hardness is 80, and bending strength is 40mpa.tan, and the modulus of elasticity in static bending is 700mpa, superficial density is 995.4kg/m
3Adopt the accurate board device of cutting out that the little foaming plate of polyvinyl chloride is cut into the base material that specification is 15 * 600 * 800mm; Adopt import bold and generous, the base material that cuts is processed into flat coak in length and breadth to fluting tenon machine; With the base material of machine-shaping, carry out the balance layer application, through ultraviolet curing paint production line, the coating UV paint at the back side of base material, coating process is one finish paint of three road priming paint, film thickness be 60 grams/square metre; Through ultraviolet curing paint production line, at the front of the base material of carrying out balance layer coating polyurethane UV adhesion primer; Adopt the blue digit inkjet printer of import BABEI that the exquisite pattern air brushing of Italian natural marble is being coated with the substrate surface of priming paint, this numerial code spray drawing equipment disposes 8 digital shower nozzles, and setting UV printing ink air brushing curing rate is 40m/min; Through ultraviolet curing paint production line; At the substrate surface application UV of the good marble pattern of air brushing finish paint: at first be coated with 3 road wear-resistant primer; Film thickness be 50 the gram/square metre; Contain the alundum (Al composition in this wear-resistant primer, can improve the wearing layer revolution of digital spraying marble veneer surface greatly; Next is coated with levelling transparent priming and sanding priming paint; Be coated with finish paint at last, adopt three the leaching coating process in nine ends, UV paint is applied to substrate surface continuously uniformly, film thickness be 120 grams/square metre.
Embodiment 3
The Scagliola plate of embodiment 1 is according to the examination criteria testing result such as the following table of natural marble plate:
| Sequence number | Project | Unit | Natural marble national standard index | The Scagliola testing result |
| 1 | Bulk density | g/cm 2 | ≥2.30 | 0.75 |
| 2 | Water absorption rate | ％ | 0.50 | 0.20 |
| 3 | Dry compressive strength | MPa | ≥50.0 | 55.0 |
| 4 | The surface anti-pollution | Pollution-free vestige | Pollution-free vestige | |
| 5 | The surface abrasion resistance degree | L/cm 3 | ≥10 | 0.3 |
| 6 | MOR | MPa | ≥7.0 | 22 |
| 7 | Elastic modelling quantity | MPa | ≥400 | 980 |
It is the same with the little foaming plate of polyvinyl chloride that PE plate, PS plate, PP plate, ABS plate, HIPS plate and wood are moulded plate; Belong to thermoplastic; The production method that those skilled in the art will appreciate that Scagliola plate provided by the invention is applicable to above-mentioned sheet material too, repeats no more at this.
Claims (9)
1. a Scagliola plate comprises substrate layer, it is characterized in that: the front of said substrate layer is provided with prime coat, marmorean patterned layer and top coat layer from bottom to top successively.
2. Scagliola plate according to claim 1 is characterized in that: the back side of said substrate layer is provided with balance layer, and said balance layer is a UV paint.
3. Scagliola plate according to claim 1 is characterized in that: said substrate layer selects for use the little foaming plate of polyvinyl chloride, PE plate, PS plate, PP plate, ABS plate, HIPS plate or wood to mould a kind of in the plate.
4. Scagliola plate according to claim 1 is characterized in that: said substrate layer is the little foaming plate of polyvinyl chloride, and the panel density of the little foaming plate of said polyvinyl chloride is 550kg/m
3, plate surface is true skinning, surface skining hardness shore hardness>=55, bending strength>=20mpa.tan, the modulus of elasticity in static bending>=600mpa, superficial density≤1000kg/m
3
5. Scagliola plate according to claim 1 is characterized in that: said prime coat is a polyurethane UV adhesive force priming paint, and said marmorean patterned layer is selected UV printing ink for use, and said finish paint is selected UV paint for use.
6. a method of producing the described Scagliola plate of claim 1 is characterized in that may further comprise the steps: select base material; The base material cutting that chooses is become required size; The base material that cuts is carried out the mortise button; Primer is divided in front at base material; Texture at the substrate surface air brushing natural marble that is coated with priming paint; Substrate surface coating finish at the good marble grain of air brushing.
7. the production method of Scagliola plate according to claim 6 is characterized in that: the specification behind the said base material cutting is 8 * 360 * 360mm, 12/15 * 400/600/800 * 400/600/800mm.
8. the production method of Scagliola plate according to claim 6 is characterized in that the coating process of said finish paint may further comprise the steps: coating 2～3 road wear-resistant primer, film thickness be 30-50 gram/square metre; Coating levelling transparent priming and sanding priming paint; The coating finish paint adopts repeatedly leaching coating process, make film thickness reach 90-120 to restrain/square metre.
9. the production method of Scagliola plate according to claim 6 is characterized in that: the back side of said base material coating paint is as balance layer, and coating process is one finish paint of three road priming paint, film thickness be 60 grams/square metre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101552522A CN102700205A (en) | 2012-01-11 | 2012-05-10 | Simulated marble slab and production method thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220013735.4 | 2012-01-11 | ||
| CN201220013735 | 2012-01-11 | ||
| CN2012101552522A CN102700205A (en) | 2012-01-11 | 2012-05-10 | Simulated marble slab and production method thereof |
Publications (1)
| Publication Number | Publication Date |
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| CN102700205A true CN102700205A (en) | 2012-10-03 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101552522A Pending CN102700205A (en) | 2012-01-11 | 2012-05-10 | Simulated marble slab and production method thereof |
| CN 201220224638 Expired - Fee Related CN202623447U (en) | 2012-01-11 | 2012-05-10 | Imitation marble slab |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220224638 Expired - Fee Related CN202623447U (en) | 2012-01-11 | 2012-05-10 | Imitation marble slab |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103358639A (en) * | 2013-07-15 | 2013-10-23 | 肇庆富盛复合材料有限公司 | Jet drawing plate and its manufacturing method |
| CN106270260A (en) * | 2016-08-30 | 2017-01-04 | 成都市翻鑫家科技有限公司 | A kind of steel cylinder deep-drawing technique |
| CN106437081A (en) * | 2016-11-02 | 2017-02-22 | 赵寰 | Marbleized glass plastic floor |
| CN106424430A (en) * | 2016-08-30 | 2017-02-22 | 成都科创诺商贸有限公司 | Pneumatic vehicle corrosion resisting steel cylinder manufacturing process |
| CN106437062A (en) * | 2016-06-22 | 2017-02-22 | 湖北九发科技有限公司 | UV crystal marble plate and production method thereof |
| CN106424429A (en) * | 2016-08-30 | 2017-02-22 | 成都市翻鑫家科技有限公司 | Anti-corrosion steel cylinder hot drawing technology |
| CN104553600B (en) * | 2014-12-10 | 2017-10-24 | 惠州市长润发涂料有限公司 | A kind of manufacture craft of the imitation marble effect on timber |
| CN108927879A (en) * | 2018-06-15 | 2018-12-04 | 浙江喜盈门家居科技股份有限公司 | A kind of whole furniture processing method of parian style |
| CN114278030A (en) * | 2021-04-26 | 2022-04-05 | 福建思嘉新材料科技有限公司 | Highlight and flame-retardant marble-imitated wallboard and processing method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104100063B (en) * | 2014-07-11 | 2016-08-17 | 浙江泰基涂料有限公司 | Marble veneer stone and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103358639A (en) * | 2013-07-15 | 2013-10-23 | 肇庆富盛复合材料有限公司 | Jet drawing plate and its manufacturing method |
| CN103358639B (en) * | 2013-07-15 | 2016-02-03 | 广东富盛新材料股份有限公司 | Air brushing sheet material and manufacture method thereof |
| CN104553600B (en) * | 2014-12-10 | 2017-10-24 | 惠州市长润发涂料有限公司 | A kind of manufacture craft of the imitation marble effect on timber |
| CN106437062A (en) * | 2016-06-22 | 2017-02-22 | 湖北九发科技有限公司 | UV crystal marble plate and production method thereof |
| CN106437062B (en) * | 2016-06-22 | 2018-12-04 | 湖北九发科技有限公司 | UV crystal marble slab and its production method |
| CN106270260A (en) * | 2016-08-30 | 2017-01-04 | 成都市翻鑫家科技有限公司 | A kind of steel cylinder deep-drawing technique |
| CN106424430A (en) * | 2016-08-30 | 2017-02-22 | 成都科创诺商贸有限公司 | Pneumatic vehicle corrosion resisting steel cylinder manufacturing process |
| CN106424429A (en) * | 2016-08-30 | 2017-02-22 | 成都市翻鑫家科技有限公司 | Anti-corrosion steel cylinder hot drawing technology |
| CN106437081A (en) * | 2016-11-02 | 2017-02-22 | 赵寰 | Marbleized glass plastic floor |
| CN108927879A (en) * | 2018-06-15 | 2018-12-04 | 浙江喜盈门家居科技股份有限公司 | A kind of whole furniture processing method of parian style |
| CN114278030A (en) * | 2021-04-26 | 2022-04-05 | 福建思嘉新材料科技有限公司 | Highlight and flame-retardant marble-imitated wallboard and processing method thereof |
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| CN202623447U (en) | 2012-12-26 |
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Application publication date: 20121003 |