CN102658392B - Steel plate edge R2 convex circular bead edge milling machine - Google Patents
Steel plate edge R2 convex circular bead edge milling machine Download PDFInfo
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- CN102658392B CN102658392B CN201210143037.0A CN201210143037A CN102658392B CN 102658392 B CN102658392 B CN 102658392B CN 201210143037 A CN201210143037 A CN 201210143037A CN 102658392 B CN102658392 B CN 102658392B
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Abstract
The invention discloses a steel plate edge R2 convex circular bead edge milling machine, which belongs to the technical field of edge milling machines. The device comprises a working platform, wherein the working platform comprises a main working platform and a feeding working platform; and the feeding working platform is fixed on the bottom surface of the main working platform. The steel plate edge R2 convex circular bead edge milling machine is characterized in that: a cutting device is arranged on the main working platform, and comprises a main motor and a facing cutter; a motor base is arranged on the main working platform; the main motor is arranged on the motor base, is connected with the facing cutter through a connecting shaft, and is used for controlling the rotation of the facing cutter; a blade is arranged on the facing cutter, and contacted with the edge of a steel plate to be processed; a side guide wheel is arranged on the main working platform, and is contacted with the side surface of the steel plate to be processed; and bottom guide wheels are arranged on the central lines of the feeding working platform and the main working platform, and are contacted with the bottom surface of the steel plate to be processed. Due to the adoption of the device, various steel plate edges can be processed into R2 convex circular beads.
Description
Technical field
The invention belongs to edge milling machines technical field, be specifically related to R2 dome angle, a kind of steel plate edge edge milling machines.
Background technology
There is the concentrated physical characteristic of stress in steel plate edge corner angle.In addition, the anticorrosive paint poor adhesive force of edges and corners, edge, easily makes steel plate from edge to surrounding generation corrosion phenomena, thereby affects the service life of structural steelwork.In Pre-tensioned Steel Structures, need to carry out the processing of dome angle for edge corner angle.
That in numerous methods of processing dome angle, commonly uses mainly contains two kinds, i.e. milling method and wheel grinding method.At present external more existing milling chamfering machineries often can only be for single edge type, and making, use cost are high, cannot meet scale, requirements of mass production.Domestic construction extensive use still adopt traditional artificial wheel grinding method.Grinder buffing has following drawback: first polishing precision is not high, is difficult to meet the technical requirement at R2 dome angle, and produces again new little edge corner angle after often polishing off sharp corners; Its two, efficiency is lower, machining accuracy is low, labour consumes greatly; Its three, when emery wheel operation, produce high-decibel noise and the dust that splashes and cause the working environment of workers severe, if increase dedusting function, high cost and impracticable; Its four, bruting process medium sand turbine self has very large wearing and tearing, a large amount of consumptions of compressed air, polished section and electric power have also increased the production cost of enterprise; Its five, grinder buffing is that chipping allowance is worn into metal dust, is unfavorable for recycling, waste is large.
Domestic have utilize mechanical presses mode to carry out the application example of chamfering.But this method chamfering precision is not high, and the material of crimping section is piled up to edge, after chamfering, also need to carry out with large-scale grinding apparatus automation polishing work or the artificial treatment work of panel.This mode has increased by a procedure and automaticity is not high, does not also meet the technical requirement at R2 dome angle.And this kind of process only can be for requiring relatively low chamfering, and be not suitable for the specific dome of milling angle.
Summary of the invention
The object of the invention is to address the above problem and R2 dome angle, a kind of steel plate edge edge milling machines is provided.This device can be processed into various steel plates edge R2 dome angle.
The technical solution adopted in the present invention is:
R2 dome angle, a kind of steel plate edge edge milling machines, comprise workbench, described workbench comprises main workbench and feeding workbench, described feeding workbench is fixed on the bottom surface of described main workbench, on described main workbench, topping machanism is installed, described topping machanism comprises main motor and facing cutter, on described main workbench, motor cabinet is installed, described main motor is installed on described motor cabinet, described main motor is connected with described facing cutter by connecting axle, the rotation of facing cutter described in described main motor control, on described facing cutter, blade is installed, described blade and steel plate EDGE CONTACT to be processed, on described main workbench, side directive wheel is installed, described side directive wheel and steel plate contacts side surfaces to be processed, described feeding workbench and described main workbench centerline are provided with end directive wheel, directive wheel of the described end contacts with steel plate to be processed bottom surface.
Further, described motor cabinet lower end is provided with slide plate, and facing cutter moves horizontally described in described skateboard control.
Further, described slide plate side is provided with bolt.
Further, between described slide plate and described motor cabinet, lifting screw is installed, on described lifting screw, lifting nut is installed, described lifting screw moves with described in described lifting nut control, facing cutter is vertical.
Further, guiding pressing plate is installed between described lifting screw and lifting nut.
Further, described side directive wheel comprises directive wheel, face wheel support and face wheel shaft, described directive wheel both sides are provided with face wheel end cap, described wheel support inner side is provided with face wheel lasso, described wheel shaft is successively through described wheel support, face wheel lasso, face wheel end cap and directive wheel, face wheel base plate is installed on described wheel support, the side of described wheel base plate is provided with face wheel flipper guide, the front portion of described wheel base plate is provided with face wheel guide post, the bottom of described wheel base plate is provided with face and takes turns positive guide plate, the middle part of described wheel base plate is provided with screw, between described screw and described wheel base plate, face wheel enhancing ring is installed, on described screw, nut is installed, described side directive wheel is arranged on described main workbench by nut and screw.
Further, directive wheel of the described end comprises roller, and between described roller, through bearing, described bearing is arranged on bearing fixed seat, and described bearing fixed seat is fixed on described feeding workbench and main workbench.
Preferably, the quantity of described topping machanism is two covers, and the quantity of described side directive wheel is eight, and the quantity of directive wheel of the described end is nine.
Preferably, described blade is that four pin of rectangular blade are processed into R2 angle, and the quantity of described blade is eight.
Further, one side of described feeding workbench is provided with secondary motor, the front end of described secondary motor is connected with reduction box, the output of described reduction box is provided with sprocket wheel, on described sprocket wheel, chain is installed, connection fixture block is installed on described chain, and steel plate to be processed is clamped in other one end of described connection fixture block, and described chain drives steel plate motion to be processed by described connection fixture block.
The present invention has the following advantages:
This device is applicable to R2 dome angle, various shapes edges of plate, can solve the edge effect in structural steelwork, can strengthen again the adhesive force of anticorrosive paint in steel construction edge.This device machining accuracy is high, and the steel plate that is 6mm～80mm to thickness all can carry out the processing of effective R2 dome angle.This device 3 meters of steel plate bars that can milling δ 8 × 150 specifications per minute.One hour station symbol arrange standby can milling 3 × 2 × 60=360m.And add up under existing operating mode, only can polish for 8 hours 128 meters of equal gauge steel laths of workman's per tour work, the average 16m that only can polish per hour, and manual polishing cannot guarantee the quality at R2 dome angle.Even if suppose that manual polishing work quality is identical, it is also 360/16=22.5 times that current a large amount of artificial sands that use are taken turns operating efficiencies that a station symbol arranges standby operating efficiency.In actual applications, can also use by many covers, efficiency increases substantially especially compared with manual polishing simultaneously.In this device process, can effectively alleviate hand labor intensity, improve the working environment of workers, reduce energy resource consumption, and be beneficial to recycling milling clout, there is great environmental benefit and economic benefit.
Accompanying drawing explanation
Below in conjunction with drawings and embodiments, the present invention is further detailed explanation.
The structural representation of R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 1 provides for the embodiment of the present invention 1;
The internal structure schematic diagram of R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 2 provides for the embodiment of the present invention;
The structural representation of topping machanism in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 3 provides for the embodiment of the present invention;
The structural representation of side directive wheel in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 4 provides for the embodiment of the present invention;
The structural representation of end directive wheel in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 5 provides for the embodiment of the present invention.
The specific embodiment
Referring to figs. 1 through Fig. 5, a kind of steel plate edge R2 dome angular milling limit owner will comprise workbench.Workbench comprises main workbench 1 and feeding workbench 2, and feeding workbench 2 is fixed on the bottom surface of main workbench 1.On main workbench 1, topping machanism is installed.Topping machanism comprises main motor 6 and facing cutter 11, and the quantity of topping machanism is two covers.On main workbench 1, motor cabinet 7 is installed, main motor 6 is installed on motor cabinet 7.Main motor 6 is connected with facing cutter 11 by connecting axle 13, and main motor 6 is controlled the rotation of facing cutter 11.Blade 12 is installed, blade 12 and steel plate 3 EDGE CONTACT to be processed on facing cutter 11.Blade 12 is that four pin of rectangular blade are processed into R2 angle, and the quantity of blade 12 is eight.In the time of any one breaks down, can change at any time, after the edge of steel plate 3 to be processed is processed to R2 dome angle simultaneously, the smooth of the edge does not cut hand, and the adhesive force of paint is better simultaneously.Motor cabinet 7 lower ends are provided with slide plate 18, and slide plate 18 is controlled moving horizontally of facing cutter 11.After the location positioning of slide plate 18, be just fixed with the bolt 15 of slide plate 18 sides.Between slide plate 18 and motor cabinet 7, lifting screw 16 is installed, lifting nut 17 is installed on lifting screw 16, lifting screw 16 and described lifting nut 17 are controlled the vertical movement of facing cutter 11.Guiding pressing plate 14 is installed between lifting screw 16 and lifting nut 17.Guiding pressing plate 14 can play the effect of locking lifting screw 16 and lifting nut 17, prevents the vibration of lifting screw 16 and lifting nut 17.On main workbench 1, side directive wheel 4 is installed, side directive wheel 4 and steel plate 3 contacts side surfaces to be processed, the quantity of side directive wheel 4 is eight.Side directive wheel 4 comprises directive wheel 22, face wheel support 23 and face wheel shaft 25.Directive wheel 22 both sides are provided with face wheel end cap 24, and face wheel support 23 inner sides are provided with face wheel lasso 33.Face wheel shaft 25 is through face wheel support 23, face wheel lasso 33, face wheel end cap 24 and directive wheel 22.Face wheel base plate 26 is installed on face wheel support 23, the side of face wheel base plate 26 is provided with face wheel flipper guide 27, the front portion of face wheel base plate 26 is provided with face wheel guide post 28, the bottom of face wheel base plate 26 is provided with face and takes turns positive guide plate 31, the middle part of face wheel base plate 26 is provided with screw 29, between screw 29 and face wheel base plate 26, face wheel enhancing ring 30 is installed.Nut 32 is installed on screw 29.Side directive wheel 4 is arranged on main workbench 1 by nut 32 and screw 29.On feeding workbench 2 and described main workbench 1 center line, end directive wheel 5 is installed, end directive wheel 5 contacts with steel plate to be processed 3 bottom surfaces, and the quantity of end directive wheel 5 is nine.End directive wheel 5 comprises roller 19, and between roller 19, through bearing 20, bearing 20 is arranged on bearing fixed seat 21, and bearing fixed seat 21 is fixed on described feeding workbench 2 and main workbench 1 middle part.One side of feeding workbench 2 is provided with secondary motor 10.The front end of secondary motor 10 is connected with reduction box, and the output of reduction box is provided with sprocket wheel, and chain 8 is installed on sprocket wheel, is provided with and connects fixture block 9 on chain 8.Steel plate 3 to be processed is clamped in the other one end that connects fixture block 9, and chain 8 drives steel plate 3 to be processed to move by connecting fixture block 9.
In the time of the work of this device, first according to the size of steel plate 3 to be processed, adjust the horizontal and vertical distance of facing cutter 11 in topping machanism.Then connection fixture block 9 is clamped to steel plate, the bottom surface of steel plate 3 to be processed contacts with end directive wheel 5, and the side of steel plate 3 to be processed contacts with side directive wheel 4.Chain 8 drives steel plate 3 to be processed to move by connecting fixture block 9, and steel plate 3 to be processed enters in main workbench 1 by end directive wheel 5 and side directive wheel 4.Finally open main motor 6, main motor 6 drives the rotation of facing cutter 11, and the edge of steel plate 3 to be processed is processed into R2 dome angle by blade 12.After machining, leave main workbench 1 by end directive wheel 5 and side directive wheel 4.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (9)
1. R2 dome angle, steel plate edge edge milling machines, comprise workbench, described workbench comprises main workbench and feeding workbench, described feeding workbench is fixed on the bottom surface of described main workbench, on described main workbench, topping machanism is installed, described topping machanism comprises main motor and facing cutter, on described main workbench, motor cabinet is installed, described main motor is installed on described motor cabinet, described main motor is connected with described facing cutter by connecting axle, the rotation of facing cutter described in described main motor control, on described facing cutter, blade is installed, described blade and steel plate EDGE CONTACT to be processed, on described main workbench, side directive wheel is installed, described side directive wheel and steel plate contacts side surfaces to be processed, described feeding workbench and described main workbench centerline are provided with end directive wheel, directive wheel of the described end contacts with steel plate to be processed bottom surface, it is characterized in that, described side directive wheel comprises directive wheel, face wheel support and face wheel shaft, described directive wheel both sides are provided with face wheel end cap, described wheel support inner side is provided with face wheel lasso, described wheel shaft is successively through described wheel support, face wheel lasso, face wheel end cap and directive wheel, face wheel base plate is installed on described wheel support, the side of described wheel base plate is provided with face wheel flipper guide, the front portion of described wheel base plate is provided with face wheel guide post, the bottom of described wheel base plate is provided with face and takes turns positive guide plate, the middle part of described wheel base plate is provided with screw, between described screw and described wheel base plate, face wheel enhancing ring is installed, on described screw, nut is installed, described side directive wheel is arranged on described main workbench by nut and screw.
2. steel plate according to claim 1 edge R2 dome angle edge milling machines, is characterized in that, described motor cabinet lower end is provided with slide plate, and described slide plate is connected with described facing cutter, and facing cutter moves horizontally described in described skateboard control.
3. steel plate according to claim 2 edge R2 dome angle edge milling machines, is characterized in that, described slide plate side is provided with bolt.
4. steel plate according to claim 2 edge R2 dome angle edge milling machines, it is characterized in that, between described slide plate and described motor cabinet, lifting screw is installed, on described lifting screw, lifting nut is installed, described lifting screw moves with described in described lifting nut control, facing cutter is vertical.
5. steel plate according to claim 4 edge R2 dome angle edge milling machines, is characterized in that, guiding pressing plate is installed between described lifting screw and lifting nut.
6. steel plate according to claim 1 edge R2 dome angle edge milling machines, it is characterized in that, directive wheel of the described end comprises roller, passes bearing between described roller, described bearing is arranged on bearing fixed seat, and described bearing fixed seat is fixed on described feeding workbench and main workbench.
7. steel plate according to claim 1 edge R2 dome angle edge milling machines, is characterized in that, the quantity of described topping machanism is two covers, and the quantity of described side directive wheel is eight, and the quantity of directive wheel of the described end is nine.
8. steel plate according to claim 1 edge R2 dome angle edge milling machines, is characterized in that, described blade is that four pin of rectangular blade are processed into R2 angle, and the quantity of described blade is eight.
9. steel plate according to claim 1 edge R2 dome angle edge milling machines, it is characterized in that, one side of described feeding workbench is provided with secondary motor, the front end of described secondary motor is connected with reduction box, the output of described reduction box is provided with sprocket wheel, on described sprocket wheel, chain is installed, and connection fixture block is installed on described chain, steel plate to be processed is clamped in other one end of described connection fixture block, and described chain drives steel plate motion to be processed by described connection fixture block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143037.0A CN102658392B (en) | 2012-05-10 | 2012-05-10 | Steel plate edge R2 convex circular bead edge milling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143037.0A CN102658392B (en) | 2012-05-10 | 2012-05-10 | Steel plate edge R2 convex circular bead edge milling machine |
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| CN102658392A CN102658392A (en) | 2012-09-12 |
| CN102658392B true CN102658392B (en) | 2014-06-18 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941371B (en) * | 2012-11-19 | 2014-08-13 | 江苏科技大学 | Large-sized edge milling machine device for ships |
| CN108704824A (en) * | 2018-07-26 | 2018-10-26 | 铜陵有色金属集团铜冠建筑安装股份有限公司 | A kind of metal component anti-corrosion method |
| CN109277614A (en) * | 2018-09-06 | 2019-01-29 | 浙江雷奥重工机械有限公司 | A kind of heavy duty plate milling machine |
| CN109551257A (en) * | 2018-12-21 | 2019-04-02 | 太仓松立五金制品有限公司 | A kind of edge milling machines |
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|---|---|---|---|---|
| CN86210418U (en) * | 1986-12-18 | 1987-12-05 | 金华县木工机床厂 | Automatic woodworking mill with three milling-cutters used for machining woodfloor pieces |
| CN2106675U (en) * | 1991-06-02 | 1992-06-10 | 无锡县雪浪焊接设备厂 | Edge milling machine |
| CN201405108Y (en) * | 2009-05-31 | 2010-02-17 | 江苏玉龙钢管股份有限公司 | Steel plate edge trimmer |
| CN202861494U (en) * | 2012-05-10 | 2013-04-10 | 武船重型工程股份有限公司 | Steel plate edge R2 raised fillet edge milling machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD265256A1 (en) * | 1987-09-25 | 1989-02-22 | Akad Wissenschaften Ddr | SUBSTRATE DISC HOLDER FOR THE DEPOSITION OF THICK CV-LAYERS |
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2012
- 2012-05-10 CN CN201210143037.0A patent/CN102658392B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86210418U (en) * | 1986-12-18 | 1987-12-05 | 金华县木工机床厂 | Automatic woodworking mill with three milling-cutters used for machining woodfloor pieces |
| CN2106675U (en) * | 1991-06-02 | 1992-06-10 | 无锡县雪浪焊接设备厂 | Edge milling machine |
| CN201405108Y (en) * | 2009-05-31 | 2010-02-17 | 江苏玉龙钢管股份有限公司 | Steel plate edge trimmer |
| CN202861494U (en) * | 2012-05-10 | 2013-04-10 | 武船重型工程股份有限公司 | Steel plate edge R2 raised fillet edge milling machine |
Non-Patent Citations (2)
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| 孙天成.钢板铣边机.《电力机车与城轨车辆》.1989,第12卷(第1期), |
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