CN102653444B - Glass toughening furnace covered with nano ceramic material and spraying process method for glass toughening furnace - Google Patents
Glass toughening furnace covered with nano ceramic material and spraying process method for glass toughening furnace Download PDFInfo
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- CN102653444B CN102653444B CN201210129827.3A CN201210129827A CN102653444B CN 102653444 B CN102653444 B CN 102653444B CN 201210129827 A CN201210129827 A CN 201210129827A CN 102653444 B CN102653444 B CN 102653444B
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Abstract
The invention relates to a glass toughening furnace covered with a nano ceramic material and a spraying process method for the glass toughening furnace. The glass toughening furnace comprises a hearth consisting of a stander and heat preservation sponge fixed in the stander, wherein a ceramic roller transmission mechanism for transmitting a glass plate is arranged in the hearth; heating pipes are fixed above the ceramic roller transmission mechanism; heat reflection steel plates are respectively arranged on the top surface and the peripheral side surfaces of the hearth; nano ceramic reflection layers are covered on the heat reflection steel plates and the heating pipes; the heat reflection steel plates covered with the nano ceramic reflection layers form a furnace wall of the glass toughening furnace; a heat reflection steel plate for controlling heat deformation is arranged on the furnace wall; a nano ceramic reflection layer is covered on the heat reflection steel plate; the heating pipes heat the surface of glass; part of heat is reflected by the furnace wall covered by the nano ceramic reflection layers and returned to the surface of the glass, so that the heating speed is greatly increased, and the power consumption of the heating pipes is reduced; and moreover, the hearth is clean, the quality of the surface of the glass is improved, and an effect of cooling the toughened glass is relatively good.
Description
Technical field
The present invention relates to glass tempering furnace field, is a kind of glass tempering furnace and spraying coating process thereof that is coated with nano ceramic material.
Background technology
At present, existing glass tempering furnace protecting wall structure, chamber structure comprises grate 1, insulating cotton 2, heat-generating pipe heating arrangements 3, ceramic roller drive mechanism 4, see Fig. 1, the heat that heat-generating pipe heating arrangements 3 sends is on the one hand to glass 5 surface heatings, and a part of heat insulation cotton 2 absorbs and consumes, cause the heat of heat-generating pipe heating arrangements 3 to be absorbed completely by glass 5, tempering effect is not ideal enough.
Summary of the invention
The object of the invention is to solve above-mentioned the deficiencies in the prior art, and provide a kind of simple and reasonable for structure, by heat-reflecting layer is set on furnace wall, make the cotton thermal radiation absorbing of insulation originally, launched back now the glass tempering furnace that is coated with nano ceramic material and the spraying coating process thereof of glass surface by nano ceramics reflecting layer.
The technical solution adopted for the present invention to solve the technical problems is: a kind of glass tempering furnace that is coated with nano ceramic material, comprise by frame and be fixed on the burner hearth that the insulating cotton in frame forms, in burner hearth, be provided with and transmit the ceramic roller transmission rig that sheet glass is used, ceramic roller transmission rig top is fixed with heat-generating pipe, it is characterized in that, the end face of described burner hearth and surrounding side are separately installed with heat reflection steel plate, on heat reflection steel plate and heat-generating pipe, be also coated with nano ceramics reflecting layer, the heat reflection steel plate that is coated with nano ceramics reflecting layer forms the furnace wall of glass tempering furnace, glass tempering furnace of the present invention, the heat reflection steel plate of controlling thermal distortion is installed on furnace wall, be fixed on burner hearth insulating cotton end face and surrounding side by certain size combinations, and on heat reflection steel plate, be also coated with nano ceramics reflecting layer, heat-generating pipe heats glass surface on the one hand, the furnace wall that nano ceramics reflecting layer is stamped in a part of heat coating is reflected back the surface of glass, so greatly improve the speed of heating, more reduce the consumption of heat-generating pipe power, also make burner hearth become clean simultaneously, improve the quality of glass surface, make glass tempering cooling performance better, heat-generating pipe surface spraying nano ceramics reflecting layer, make heat-generating pipe send the Infrared wavelength changing into when heat energy sees through nano surface ceramic reflective layer, more easily absorbed by glass, strengthen heat reflectivity, improve thermal efficiency.
The present invention can also adopt following technical measures to solve: the heat reflection steel plate on the end face of described burner hearth and surrounding side constitutes by polylith heat reflection steel plate, and the shape of heat reflection steel plate is mated mutually with the wall shape of the end face of burner hearth and surrounding side; Reflect steel plate by polylith combined and spliced, increase the resistance to deformation intensity of being heated of every block of plate, and easy for installation.
Described heat reflection steel plate is fixedly connected on the end face of burner hearth and the wall of surrounding side by mounting block; Install simply, only need coordinate according to the size and dimension of furnace wall assembledly, formed the heat reflection steel plate covering on furnace wall.
The wall of the end face of described burner hearth and surrounding side is provided with multiple convex tendons, and corresponding heat reflection steel plate is provided with the groove coordinating with convex tendon; Convex tendon is strengthened the rigidity of furnace wall, makes the furnace wall can be not too soft, and groove can contribute to heat reflection steel plate control thermal distortion, strengthens heat reflectivity.
A spraying coating process method for above-mentioned nano ceramics emission layer, is characterized in that, on described heat reflection steel plate and heat-generating pipe, is coated with nano ceramics reflecting layer, and its spraying coating process is as follows respectively;
(1) spraying of furnace wall
The selection of a, body material: select 310S stainless steel plate as heat reflection steel plate;
B, spraying: by the deburring of heat reflection steel plate face, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in the environment of 20 DEG C～40 DEG C, cotton keeps flat plate, plate is evenly sprayed towards an outer side, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: the heat reflection steel plate after drying is fixed on the end face and surrounding side of burner hearth with blind rivet, the plate that is coated with nano ceramic material is installed towards burner hearth inner side;
(2) spraying of heat-generating pipe
The selection of a, body material: the heat-generating pipe of selecting good in oxidation resistance;
B, spraying: by the deburring of heat-generating pipe pipe face, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in 20 DEG C to 40 DEG C environment, the flat ground 1m that hangs of heat-generating pipe, outside surface is evenly sprayed, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: the end face below that heat-generating pipe is fixedly mounted on to burner hearth.
On glass tempering body of heater furnace wall and heating tube surface, evenly spray with nano ceramic material, temperature in burner hearth is effectively utilized, reach energy-conservation effect.
After burner hearth surrounding side and end face spraying, behind heat-generating pipe surface spraying nano ceramics reflecting layer, originally be radiated the cotton heat absorbing of furnace wall insulation, be reflected in burner hearth by nano ceramics reflecting layer now, better ensure the uniformity of temperature in burner hearth, improved the quality of sheet glass heating, more played energy-conservation effect simultaneously, after using, check, energy-conservationly reached 25 percent.
The invention has the beneficial effects as follows: a kind of glass tempering furnace and spraying coating process thereof that is coated with nano ceramic material of the present invention, the heat reflection steel plate of controlling thermal distortion is installed on furnace wall, be fixed on burner hearth insulating cotton end face and surrounding side by certain size combinations, and on heat reflection steel plate, be also coated with nano ceramics reflecting layer, heat-generating pipe heats glass surface on the one hand, the furnace wall that nano ceramics reflecting layer is stamped in a part of heat coating is reflected back the surface of glass, so greatly improve the speed of heating, more reduce the consumption of heat-generating pipe power, also make burner hearth become clean simultaneously, improve the quality of glass surface, make glass tempering cooling performance better, heat-generating pipe surface spraying nano ceramics reflecting layer, makes heat-generating pipe send the Infrared wavelength changing into when heat energy sees through nano surface ceramic reflective layer, is more easily absorbed by glass, strengthens heat reflectivity, improves thermal efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of prior art.
Fig. 2 is structural representation of the present invention.
Fig. 3 is that the present invention is provided with the chamber structure schematic diagram after steel plate.
Fig. 4 is the structural representation that convex tendon of the present invention and groove are installed.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figures 2 to 4, a kind of glass tempering furnace that is coated with nano ceramic material, comprise by frame 1 and be fixed on the burner hearth 3 that the insulating cotton 2 in frame 1 forms, the ceramic roller transmission rig 5 that transmits sheet glass 4 use is installed in burner hearth 3, ceramic roller transmission rig 5 tops are fixed with heat-generating pipe 6, it is characterized in that, end face 301 and the surrounding side 302 of described burner hearth 3 are separately installed with heat reflection steel plate 7, on heat reflection steel plate 7 and heat-generating pipe 6, be also coated with nano ceramics reflecting layer, the heat reflection steel plate 7 that is coated with nano ceramics reflecting layer forms the furnace wall of glass tempering furnace, glass tempering furnace of the present invention, the heat reflection steel plate 7 of controlling thermal distortion is installed on furnace wall, be fixed on burner hearth 3 insulating cotton 2 end faces 301 and surrounding sides 302 by certain size combinations, and on heat reflection steel plate 7, be also coated with nano ceramics reflecting layer, heat-generating pipe 6 is on the one hand to sheet glass 4 surface heatings, the furnace wall that nano ceramics reflecting layer is stamped in a part of heat coating is reflected back the surface of sheet glass 4, so greatly improve the speed of heating, more reduce the consumption of heat-generating pipe 6 power, also make burner hearth 3 become clean (in prior art simultaneously, because the interior temperature of burner hearth 3 is higher, insulating cotton 2 is easily blackening etc. under hot environment), improve the quality on sheet glass 4 surfaces, make glass tempering cooling performance better, heat-generating pipe 6 surface spraying nano ceramics reflecting layer, make heat-generating pipe 6 send the Infrared wavelength changing into when heat energy sees through nano surface ceramic reflective layer, more easily absorbed by sheet glass 4, strengthen heat reflectivity, improve thermal efficiency.
Heat reflection steel plate 7 on end face 301 and the surrounding side 302 of described burner hearth 3 constitutes by polylith heat reflection steel plate, and the shape of heat reflection steel plate is mated mutually with the end face 301 of burner hearth 3 and the wall shape of surrounding side 302; Reflect steel plate by polylith combined and spliced, increase the resistance to deformation intensity of being heated of every block of plate, and easy for installation.
Described heat reflection steel plate 7 is fixedly connected on the end face 301 of burner hearth 3 and the wall of surrounding side 302 by mounting block 8; Install simply, only need coordinate according to the size and dimension of furnace wall assembledly, formed the heat reflection steel plate covering on furnace wall.
The end face 301 of described burner hearth 3 and the wall of surrounding side 302 are provided with multiple convex tendons 303, and corresponding heat reflection steel plate 7 is provided with the groove 701 coordinating with convex tendon 303; Convex tendon 303 is strengthened the rigidity of furnace wall, makes the furnace wall can be not too soft, and groove 701 can contribute to heat reflection steel plate 7 to control thermal distortion, strengthens heat reflectivity.
A spraying coating process method for above-mentioned nano ceramic material, is characterized in that, on described heat reflection steel plate 7 and heat-generating pipe 6, is also coated with nano ceramics reflecting layer, and its spraying coating process is as follows respectively;
(1) spraying of furnace wall
The selection of a, body material: select 310S stainless steel plate as heat reflection steel plate 7;
B, spraying: by the 7 plate face deburrings of heat reflection steel plate, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in the environment of 20 DEG C～40 DEG C, cotton keeps flat plate, plate is evenly sprayed towards an outer side, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: heat reflection steel plate 7 plates after drying are fixed on the end face 301 and surrounding side 302 of burner hearth 3 with blind rivet, the plate that is coated with nano ceramic material is installed towards burner hearth 3 inner sides;
(2) spraying of heat-generating pipe
The selection of a, body material: the heat-generating pipe 6 of selecting good in oxidation resistance;
B, spraying: by heat-generating pipe 6 pipe face deburrings, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in 20 DEG C to 40 DEG C environment, the flat ground 1m that hangs of heat-generating pipe 6, outside surface is evenly sprayed, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: end face 301 belows that heat-generating pipe 6 are fixedly mounted on to burner hearth 3.
On glass tempering body of heater furnace wall and heating tube 6 surfaces, evenly spray with nano ceramic material, the interior temperature of burner hearth 3 is effectively utilized, reach energy-conservation effect.
After burner hearth 3 surrounding sides 302 spray with end face 301, behind heat-generating pipe 6 surface spraying nano ceramics reflecting layer, originally be radiated the heat that furnace wall insulation cotton 2 absorbs, be reflected in burner hearth 3 by nano ceramics reflecting layer now, better ensure the uniformity of burner hearth 3 interior temperature, improved the quality that sheet glass 4 heats, more played energy-conservation effect simultaneously, after using, check, energy-conservationly reached 25 percent.
Above-described specific embodiment, is only preferred embodiment of the present invention, and the equivalent arrangements of such as doing according to the present patent application the scope of the claims, all should be technology of the present invention and contain.
Claims (4)
1. one kind is coated with the spraying coating process method of the glass tempering furnace of nano ceramic material, comprise by frame (1) and be fixed on the burner hearth (3) that the insulating cotton (2) in frame (1) forms, the ceramic roller transmission rig (5) that transmits sheet glass (4) use is installed in burner hearth (3), ceramic roller transmission rig (5) top is fixed with heat-generating pipe (6), it is characterized in that, end face (301) and surrounding side (302) of described burner hearth (3) are separately installed with heat reflection steel plate (7), on heat reflection steel plate (7) and heat-generating pipe (6), be also coated with nano ceramics reflecting layer, the heat reflection steel plate (7) that is coated with nano ceramics reflecting layer forms the furnace wall of glass tempering furnace,
Its spraying coating process is as follows respectively;
(1) spraying of furnace wall
The selection of a, body material: select 310S stainless steel plate as heat reflection steel plate (7);
B, spraying: by the deburring of heat reflection steel plate (7) plate face, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in the environment of 20 DEG C～40 DEG C, cotton keeps flat plate, plate is evenly sprayed towards an outer side, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: the end face (301) and surrounding side (302) that heat reflection steel plate (7) plate after drying are fixed on to burner hearth (3) with blind rivet are upper, the plate that is coated with nano ceramic material is installed towards burner hearth (3) inner side;
(2) spraying of heat-generating pipe
The selection of a, body material: the heat-generating pipe (6) of selecting good in oxidation resistance;
B, spraying: by the deburring of heat-generating pipe (6) pipe face, decontamination, clean with clean-out system, dry, the nano ceramic material coating preparing is contained in watering can, in 20 DEG C to 40 DEG C environment, the flat ground 1m that hangs of heat-generating pipe (6), outside surface is evenly sprayed, and coat-thickness is controlled at and is less than or equals 0.02mm, then naturally dries;
C, installation: end face (301) below that heat-generating pipe (6) is fixedly mounted on to burner hearth (3).
2. be coated with according to claim 1 the spraying coating process method of the glass tempering furnace of nano ceramic material, it is characterized in that, heat reflection steel plate (7) on end face (301) and surrounding side (302) of described burner hearth (3) constitutes by polylith heat reflection steel plate, and the shape of heat reflection steel plate is mated mutually with the end face (301) of burner hearth (3) and the wall shape of surrounding side (302).
3. according to the spraying coating process method of glass tempering furnace that is coated with nano ceramic material described in claim 1 or 2, it is characterized in that, described heat reflection steel plate (7) is fixedly connected on the end face (301) of burner hearth (3) and the wall of surrounding side (302) by mounting block (8).
4. be coated with according to claim 1 the spraying coating process method of the glass tempering furnace of nano ceramic material, it is characterized in that, the end face (301) of described burner hearth (3) and the wall of surrounding side (302) are provided with multiple convex tendons (303), and corresponding heat reflection steel plate (7) is provided with the groove (701) coordinating with convex tendon (303).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210129827.3A CN102653444B (en) | 2012-04-28 | 2012-04-28 | Glass toughening furnace covered with nano ceramic material and spraying process method for glass toughening furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210129827.3A CN102653444B (en) | 2012-04-28 | 2012-04-28 | Glass toughening furnace covered with nano ceramic material and spraying process method for glass toughening furnace |
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| Publication Number | Publication Date |
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| CN102653444A CN102653444A (en) | 2012-09-05 |
| CN102653444B true CN102653444B (en) | 2014-06-04 |
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| CN201210129827.3A Active CN102653444B (en) | 2012-04-28 | 2012-04-28 | Glass toughening furnace covered with nano ceramic material and spraying process method for glass toughening furnace |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87201904U (en) * | 1987-02-09 | 1988-01-27 | 陈自强 | Infrared total reflection industrial furnace |
| CN2869006Y (en) * | 2006-01-16 | 2007-02-14 | 萧鲲 | Radiation type glass isothermal electric heating furnace |
| CN201254519Y (en) * | 2008-07-24 | 2009-06-10 | 洛阳兰迪玻璃机器有限公司 | Tempering glass heating stove |
| WO2010116082A1 (en) * | 2009-04-08 | 2010-10-14 | Saint-Gobain Glass France | Furnace and heating device comprising a thermal barrier and a heating method associated with said furnace |
| CN201762237U (en) * | 2010-09-17 | 2011-03-16 | 浙江鼎玻自动化设备有限公司 | Ceramic roller for glass tempering furnace |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7383875B2 (en) * | 2003-07-09 | 2008-06-10 | Canon Kabushiki Kaisha | Heating/cooling method, manufacturing method of image displaying apparatus, heating/cooling apparatus, and heating/cooling processing apparatus |
-
2012
- 2012-04-28 CN CN201210129827.3A patent/CN102653444B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87201904U (en) * | 1987-02-09 | 1988-01-27 | 陈自强 | Infrared total reflection industrial furnace |
| CN2869006Y (en) * | 2006-01-16 | 2007-02-14 | 萧鲲 | Radiation type glass isothermal electric heating furnace |
| CN201254519Y (en) * | 2008-07-24 | 2009-06-10 | 洛阳兰迪玻璃机器有限公司 | Tempering glass heating stove |
| WO2010116082A1 (en) * | 2009-04-08 | 2010-10-14 | Saint-Gobain Glass France | Furnace and heating device comprising a thermal barrier and a heating method associated with said furnace |
| CN201762237U (en) * | 2010-09-17 | 2011-03-16 | 浙江鼎玻自动化设备有限公司 | Ceramic roller for glass tempering furnace |
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| CN102653444A (en) | 2012-09-05 |
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Address after: 528308 Guangdong Province, Foshan city Shunde District Lunjiao Street office three Hong Qi Xi Yong Cun Wei Hui Industrial Zone No. 09-3 Patentee after: Guangdong Soos Glass Technology Co., Ltd. Address before: 528308 Guangdong city of Foshan province Suqi Industrial Zone Shunde District Lunjiao North Road No. 4 Patentee before: South Glass Technology Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 528308 Guangdong Province, Foshan city Shunde District Lunjiao Street office three Hong Qi Xi Yong Cun Wei Hui Industrial Zone No. 09-3 Patentee after: Soos (Guangdong) Glass Technology Co., Ltd. Address before: 528308 Guangdong Province, Foshan city Shunde District Lunjiao Street office three Hong Qi Xi Yong Cun Wei Hui Industrial Zone No. 09-3 Patentee before: Guangdong Soos Glass Technology Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |