CN102620429A - Single-end assembled heat-pump water heater water tank - Google Patents
Single-end assembled heat-pump water heater water tank Download PDFInfo
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- CN102620429A CN102620429A CN2012100945952A CN201210094595A CN102620429A CN 102620429 A CN102620429 A CN 102620429A CN 2012100945952 A CN2012100945952 A CN 2012100945952A CN 201210094595 A CN201210094595 A CN 201210094595A CN 102620429 A CN102620429 A CN 102620429A
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Abstract
The invention discloses a single-end assembled heat-pump water heater water tank, which comprises a water tank liner, a heat exchanger, a heat-preserving layer and a shell, wherein the heat exchanger is arranged inside the water tank liner; a rotational molding layer is arranged on an inner surface of the water tank liner; a foaming heat-preserving layer and the shell are arranged on an outer layer of the water tank liner; the upper end of the water tank liner is welded with an integrated seal head; a hot water outlet pipe is arranged on the seal head; the lower end of the water tank liner is welded with a seal head flange; a sealing gasket and an end cover are arranged on the seal head flange; the end cover is sealed with the seal head flange through the sealing gasket; a water inlet hole and outlets of heat exchanger leading-out pipes are formed in the end cover; and in the heat exchanger, spiral ring pipes which have the same diameter are formed by winding copper pipes, the lower end of each spiral ring pipe directly leads out each leading-out pipe from a part below the end cover, and the upper end of each spiral ring pipe is bent downwards from the inner part of a spiral ring and leads out each leading-out pipe from the part below the end cover. The single-end assembled heat-pump water heater water tank is simple in structure, and the quality of the single-end assembled heat-pump water heater water tank can be greatly improved.
Description
Technical field
The present invention relates to a kind of water-heater water tank, the heat-pump water-heater water tank with rotational moulding layer of especially single-ended assembling.
Background technology
Having relatively high expectations of the sealing device of the heat exchange manifold of heat-pump water-heater water tank requires good seal performance, and water tank is water-tight, good heat insulating with insulate (being used to protect the red copper heat exchanger of heat-pump water-heater water tank not receive electrochemical corrosion).The CN200410014808.1 sealing device relates to the device of this kind structure in the prior art; This invention is used for sticking outlet heat exchanger tube sealing of moulding metal water tank from metal water tank inwall and heat-insulation layer; The heat exchanger exit pipeline directly stretches out water tank wall; Fixed seal head flange plate on the pipeline; At the tank inner wall place fixing one with the nut or the fixed cover of cover flange plane contact, the both sides of cover flange sheet are equipped with the insulation snare, are provided with internal thread nut or cover flange that nut or fixed cover with the cover flange plane contact fix usefulness again in the insulation snare outside in the cover flange outside.Water tank interior conduit of the present invention does not have any joint, so that heat-exchanger pipeline has sufficient intensity to bear the operating pressure of heat pump in the water tank.Good seal performance, water tank is water-tight, and heat resistance is good.But above-mentioned sealing device needs more cover flange structure, and convenient inadequately in installing, and makes things convenient for the slightly careless meeting of process to cause the reliability decrease that seals.
Heat exchanger in the heat-pump water-heater water tank is a helical ring copper pipe shape, also is the most important parts of Teat pump boiler, and heat exchanger is the having relatively high expectations of sealing device of pipeline.CN200320110314.4 has mentioned a kind of cisten mechanism of Teat pump boiler, comprises that metal water tank inwall and heat-insulation layer constitute, and are provided with the metal condensation coil pipe of heat pump in the water tank; Coil pipe is provided with opening at water tank sidewall or end, and condenser coil directly stretches out water tank wall, and condenser coil is provided with the insulation integument at tank inner wall and thermal insulation layer place; Establishing two cover flanges simultaneously is enclosed within on the insulating barrier; Wherein a slice cover flange is welded on the inwall, and another sheet cover flange is screwed onto on the welding cover flange, is provided with sealing O shape circle between two cover flanges; On this O shape snare insulation integument, O shape circle can also be integrated with the insulation integument.Though said structure can bear the operating pressure of heat pump.Outside or interface that the port of heat exchanger stretches out water tank have enough big space on every side, but in general, above structure realizes relatively difficulty of suitability for industrialized production, and the reasonability aspect of structure also needs to improve.
The general inlet and outlet piping of heat exchanger (refrigerant tubing) in the existing heat-pump water-heater water tank advances from an end (bottom) of water tank; The other end (upper end) goes out; Need two end faces to arrange end caps, also just mean and all will carry out the quite high sealing of requirement two end covers up and down; And the signal of also necessary minimum one to two temperature sensor of output of existing heat-pump water-heater water tank, whether control in the hope of work main frame.Sensor export structure on the existing water tank is also reasonable inadequately: the complex structure hermetically-sealed construction is especially like this, also has temperature sensor insensitive, has influence on the temperature control to the main frame temperature.
Summary of the invention
The present invention seeks to, propose a kind of heat-pump water-heater water tank of single-ended assembling.Especially seal and insulate, the work efficiency of assembling is high, and yield rate can obviously guarantee and improve the quality of heat-pump water-heater water tank.The heat exchanger installation quality of water-heater water tank is good, and the heat exchanger in the water-heater water tank is easy for installation with other parts, helps whole sealing property and the service life that promotes water-heater water tank.
The present invention seeks to realize like this: the heat-pump water-heater water tank of single-ended assembling; Comprise inner water tank, heat exchanger, heat-insulation layer and shell; Heat exchanger is inner at inner water tank, and the inner water tank inner surface has the rotational moulding layer, and the inner water tank skin is provided with the heat-insulation layer and the shell of foaming; The upper end welding integral end socket of inner water tank; End socket is provided with hot water out pipe; Welding cover flange in the lower end of inner water tank is also installed sealing gasket and end cap on cover flange, end cap seals through sealing gasket and cover flange, and end cap is provided with the outlet that inlet opening and water tank heat exchanger are drawn out pipe; Heat exchanger is the spiral endless tube that copper pipe turns to same diameter, and pipe is directly drawn out in the lower end of spiral endless tube under the end cap lower direction, and the upper end bending of spiral endless tube is drawn out pipe downwards and from the end cap below in spiral coil.
The spiral endless tube be solid matter and to constitute integral body be cylindrical.Also can be how much cylindricalitys such as elliptical cylinder-shape, square cylindricality.
The sealing device structure of pipe on end cap of drawing out of the heat exchanger helical endless tube of water-heater water tank is to comprise nut 22, silica gel circle 23, supports insulative pad 24, rotational moulding layer 25, A/C 26, screw thread 27; A/C is fixed on the outlet opening of end cap, and the said pipe of drawing out stretches out from said outlet opening that is fixed on and A/C, and A/C is provided with step and is provided with the rotational moulding layer in the oral area inboard of near-thermal water heater tank inner container; Heat exchanger is drawn out and is with supports insulative pad and silica gel sealing ring 23 on the pipe, ends the threaded outer wall that the nut 22 that encloses is spun on A/C 26 with band again, the step that the outside of supports insulative pad is provided with and A/C oral area inner side step is coincide.
The height of supports insulative pad and silica gel sealing ring 23 is a little more than the height of A/C, heat exchange manifold insulated the distortion of insulation spacer and silica gel sealing ring 23 in the outlet opening sealing of water-heater water tank and with the metal level of water tank when then the band nut 22 that ends circle is tightened the threaded outer wall that is spun on A/C 26.
Inner bag is a cylindrical structure.Water inlet or delivery port be through a threeway, and one on the both sides of threeway output are taken the joint at the mouth of a river out of for circular arc, and one is circular arc band loose joint version.
Overlap second a supports insulative pad that internal diameter is identical on the silica gel circle 23 again; The outside of the second supports insulative pad is provided with and only encloses the step that step matches with the nut 22 that ends circle, this two can be structure as a whole.
Establish temp sensor device in the inner bag of the present invention; Adopt following structure, it comprises thermal resistor or thermocouple, and thermal resistor or thermocouple are provided with seal protection cover; Thermal resistor or thermocouple are connected with signal of telecommunication lead-in wire; Comprise that the seal protection on thermal resistor or the thermocouple is placed on the macromolecular material support, the end on the said support is provided with the installing hole of the seal protection cover on thermal resistor or the thermocouple, and the other end on the support is provided with support holes.Support holes is enclosed within on the spiral endless tube, is used to measure the water outlet true temperature in the water tank.
The invention has the beneficial effects as follows: the present invention draws out pipe (comprising the inner heat exchanger of inner bag of packing into) through heat exchanger and on an end end cap of water tank, installs; Comprise that from then on the heat-sensitive sensor that is installed on the internal stent also draw in the sealing gasket on the end end cap; Promptly constitute single-ended assembled heat-pump water-heater water tank; Installation quality and good fixing effect help the whole sealing property that promotes water-heater water tank, guarantee that the long-life of water heater uses.On end cap, (face the pipe place directly) and do not have other joint aperture, contain blind hole.
Especially the heat exchanger helical endless tube of water-heater water tank draw out pipe on end cap the effect of sealing device simple and clear, installation quality good, and reaches insulated enclosure and withstand voltage good effect.Do not need two end faces to arrange end cap and sealing, and adopt the frame mode of direct temperature sensing, the mode that goes out signal is reliable, does not have influence on the temperature control to the main frame temperature.Do not need to provide separately temperature and go out pipe; The thermal resistor installing hole is used for fixing the sensor protection cover on the support.Improve the reliability of temperature sensor work measurement, also improved temperature sensor sensitivity, and compact conformation of the present invention, reasonable in design, processing is simple, and operation and installation are convenient.Reduce cold water getting into the influence to hot water output of water heater liner through sinker, reduce the mixing of water, hot water is exported more fully.Generally be positioned at the bottom of water tank, water inlet pipe is in the bottom, and outlet pipe is on top, and hot water flows out from top earlier, and bottom cold water replenishes and evenly ejects hot water is optimization model, and the disturbance of water inlet and energy can make top hot water evenly eject through apparatus of the present invention cancellation.And the heat exchanger in the water-heater water tank and easy for installation with sensor, sinker etc. helps the whole service life that promotes the sealing property of water-heater water tank.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 be heat exchanger of the present invention draw out pipe on end cap schematic diagram of sealing device;
Fig. 3 is a temperature sensor mounting structure sketch map of the present invention;
Fig. 4 is end cap of the present invention and water temperature sensor lead-out wire sealing device;
Fig. 5 is a sinker structural representation of the present invention.
The specific embodiment
As shown in the figure, water inlet pipe 1, cover flange 2, heat exchanger draw out the import of pipe and export 3,4, inner bag 5, shell 6, heat-insulation layer 7, body end socket, end socket 8, hot water out pipe hole 9, hot water out pipe 10, heat exchanger 11, end cap 12, support foot 13.Macromolecular material support 15, installing hole 14, support holes 16.Temperature-sensitive element be outlet 19, sealing gasket 20, heat exchanger that inlet opening 19-1 and the water tank heat exchanger on thermal resistor or thermocouple 17, signal of telecommunication lead-in wire 18, the end cap 12 drawn out pipe to draw pipeline be copper tube 21, the band nut 22 that ends circle, silica gel circle 23, supports insulative pad 24, rotational moulding layer 25, A/C 26, screw thread 27, the second supports insulative pad 28, porous plate 31, aperture 32, heat exchanger are drawn out the installing hole 33 of pipe.
The heat exchanger of heat-pump water-heater water tank, copper pipe turn to the spiral endless tube of same diameter, adopt the hoist engine structure around the machine coiling, the lower ends downward of spiral coil is directly drawn out pipe, last 2 bendings of spiral coil are drawn out pipe downwards in the helical ring pipeloop.Distance between two fairleads is not more than the diameter of helical ring.The spiral endless tube be solid matter and to constitute integral body be cylindrical or elliptical cylinder-shape.Can be etc. close between endless tube, also certain interval can be arranged.
The sealing device of the heat exchanger helical endless tube pipeline of Fig. 2 water-heater water tank of the present invention; A/C is fixed by welding in the outlet opening place of water-heater water tank; And the inwall of A/C inwall and water-heater water tank (steel inner container) comprises nut 22, silica gel circle 23, supports insulative pad 24, rotational moulding layer 25, A/C 26, screw thread 27 all through rotational moulding or be stained with the mode of moulding and be provided with plastic layer; (internal orifice dimension of conduit is slightly larger than the 4-20mm of heat exchange manifold external diameter to heat exchange manifold from the said outlet opening that is fixed on water-heater water tank and A/C; Sealing ring is installed in this space) stretch out, A/C is provided with step and is provided with the rotational moulding layer in the oral area inboard of near-thermal water heater tank; Be with supports insulative pad and silica gel sealing ring 23 on the heat exchange manifold; The bigger heat exchange manifold external diameter of the internal diameter of supports insulative pad and silica gel sealing ring 23; The external diameter of supports insulative pad and silica gel sealing ring 23 (negative common difference also can) is again slightly less than the internal diameter of A/C; The height of supports insulative pad and silica gel sealing ring 23 is a little more than the height of A/C; End the threaded outer wall that the nut 22 that encloses is spun on A/C 26 with band again, the step that the outside of supports insulative pad is provided with and A/C oral area inner side step is coincide.Supports insulative pad and silica gel sealing ring 23 also can be incorporate parts.The material that adopts for well, also can be butyl rubber, PU material with silica gel, other material of foaming.
Heat exchange manifold is insulated the distortion of insulation spacer and silica gel sealing ring 23 in the outlet opening sealing of water-heater water tank and with the metal level of water tank when then the band nut 22 that ends circle is tightened the threaded outer wall that is spun on A/C 26.Overlap second a supports insulative pad 28 that interior external diameter is identical on the silica gel circle 23 again; The outside of the second supports insulative pad is provided with and only encloses the step that step matches with the nut 22 that ends circle.Also can be that silica gel circle and two supports insulative pads all are integrated.Only establish an obturator, structure is more simple and clear.
Be provided with water temperature sensor lead-out wire sealing device among Fig. 4, adopt following structure, it comprises that temperature-sensitive element is that thermal resistor or thermocouple 17 are provided with seal protection cover, signal of telecommunication lead-in wire stretches out from sealing gasket 20 fairleads of end cap.Sealing gasket adopts rubber parts, is provided with the fairlead of signal of telecommunication lead-in wire at the bed course central part of rubber parts.Thermocouple is connected with signal of telecommunication lead-in wire and from the hole, draws, and thermal resistor or thermocouple place in the water tank, and signal of telecommunication lead-in wire passes from fairlead, can be with sealing ring on the signal of telecommunication lead-in wire and more help sealing.Delivery port can also can be Chinese character pin-shaped like several rows of row among the figure.
Assembling of the present invention (comprising the inner heat exchanger of inner bag of packing into) is installed on an end end cap of water tank; Comprise that from then on the heat-sensitive sensor that is installed on the internal stent also draw in the sealing gasket on the end end cap; Installation quality and good fixing effect help the whole sealing property that promotes water-heater water tank.
Shown in Figure 5, water-heater water tank is installed is simultaneously used the energy dissipating plate, comprise one or more porous plate 31, the area of porous plate is slightly less than the whole cross section of the inner bag of water-heater water tank; Comprise a porous plate, the area of porous plate is slightly less than the whole cross section of the inner bag of water-heater water tank; Even distribution apopore on the porous plate.The water inlet of the water inlet pipe of water-heater water tank gets into whole water tank again through equally distributed aperture 32 on the porous plate.Water-heater water tank generally is positioned at the bottom of water tank with energy dissipator, and water inlet pipe is in the bottom, and outlet pipe is on top; Hot water flows out from top earlier; Bottom cold water replenishes and evenly ejects hot water is optimization model, and the disturbance of water inlet and energy can make top hot water evenly eject through the cancellation of this device.Water tank inside is provided with helical disk tubular type heat exchanger, and therefore, porous plate is provided with the installing hole 33 that two heat exchangers are drawn out pipe.
Claims (10)
1. the heat-pump water-heater water tank of single-ended assembling is characterized in that comprising inner water tank, heat exchanger, heat-insulation layer and shell, and heat exchanger is inner at inner water tank, and the inner water tank inner surface has the rotational moulding layer, and the inner water tank skin is provided with the heat-insulation layer and the shell of foaming; The upper end welding integral end socket of inner water tank; End socket is provided with hot water out pipe; Welding cover flange in the lower end of inner water tank is also installed sealing gasket and end cap on cover flange, end cap seals through sealing gasket and cover flange, and end cap is provided with the outlet that inlet opening and water tank heat exchanger are drawn out pipe; Heat exchanger is the spiral endless tube that copper pipe turns to same diameter, and pipe is directly drawn out in the lower end of spiral endless tube under the end cap lower direction, and the upper end bending of spiral endless tube is drawn out pipe downwards and from the end cap below in spiral coil.
2. the heat-pump water-heater water tank of single-ended assembling according to claim 1; It is characterized in that water-heater water tank the heat exchanger helical endless tube draw out pipe on end cap sealing device structure be to comprise nut, silica gel circle, supports insulative pad, rotational moulding layer, A/C, screw thread; A/C is fixed on the outlet opening of end cap, and the said pipe of drawing out stretches out from said outlet opening that is fixed on and A/C, and A/C is provided with step and is provided with the rotational moulding layer in the oral area inboard of near-thermal water heater tank inner container; Heat exchanger is drawn out and is with supports insulative pad and silica gel sealing ring on the pipe, ends the threaded outer wall that the nut that encloses is spun on A/C with band again, the step that the outside of supports insulative pad is provided with and A/C oral area inner side step is coincide.
3. the heat-pump water-heater water tank of single-ended assembling according to claim 2 is characterized in that silica gel circle and supports insulative pad are integrated.
4. the heat-pump water-heater water tank of single-ended assembling according to claim 2 is characterized in that overlapping on the silica gel circle second a supports insulative pad that internal diameter is identical again; The outside of the second supports insulative pad is provided with and only encloses the step that step matches with the nut that ends circle.
5. the heat-pump water-heater water tank of single-ended assembling according to claim 1 is characterized in that inner bag is a cylindrical structure.
6. the heat-pump water-heater water tank of single-ended assembling according to claim 1; It is characterized in that being provided with in the water-heater water tank temp sensor device; Comprise thermal resistor or thermocouple, thermal resistor or thermocouple are provided with seal protection cover, and thermal resistor or thermocouple are connected with signal of telecommunication lead-in wire; The seal protection that comprises thermal resistor or thermocouple is placed on the macromolecular material support; One end of said support is provided with the installing hole of the seal protection cover on thermal resistor or the thermocouple, and the other end on the support is provided with support holes, and support holes is enclosed within on the spiral endless tube.
7. the heat-pump water-heater water tank of single-ended assembling according to claim 1; It is characterized in that water-heater water tank is provided with water temperature sensor lead-out wire sealing device, comprise that temperature-sensitive element is that thermal resistor or thermocouple are provided with seal protection cover and signal of telecommunication lead-in wire; Signal of telecommunication lead-in wire stretches out from the sealing gasket fairlead of end cap; Sealing gasket adopts rubber parts, is provided with the fairlead of signal of telecommunication lead-in wire at the bed course central part of rubber parts.
8. the heat-pump water-heater water tank of single-ended assembling according to claim 1 and 2, it is characterized in that the spiral endless tube be solid matter and to constitute integral body be cylindrical or elliptical cylinder-shape, or certain interval is arranged between the endless tube.
9. the heat-pump water-heater water tank of single-ended assembling according to claim 1 and 2 is characterized in that being provided with energy dissipator in the water-heater water tank, comprises the porous plate of one or more energy dissipating pad, and the area of porous plate is slightly less than the whole cross section of the inner bag of water-heater water tank; The area of porous plate is slightly less than the whole cross section of the inner bag of water-heater water tank; Even distribution apopore on the porous plate, energy dissipator generally is positioned at the bottom of water tank.
10. the heat-pump water-heater water tank of single-ended assembling according to claim 1 is characterized in that at inner water tank the endless tube locating rack being housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100945952A CN102620429A (en) | 2012-03-31 | 2012-03-31 | Single-end assembled heat-pump water heater water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100945952A CN102620429A (en) | 2012-03-31 | 2012-03-31 | Single-end assembled heat-pump water heater water tank |
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| CN102620429A true CN102620429A (en) | 2012-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012100945952A Pending CN102620429A (en) | 2012-03-31 | 2012-03-31 | Single-end assembled heat-pump water heater water tank |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107588549A (en) * | 2016-07-07 | 2018-01-16 | 江苏贝德莱特太阳能科技有限公司 | A kind of pressure-bearing convection tube one solar water heater |
| CN108151317A (en) * | 2017-12-18 | 2018-06-12 | 珠海格力电器股份有限公司 | Closing end component and inner water tank |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2656860Y (en) * | 2003-10-21 | 2004-11-17 | 王高元 | Water tank structure of heat pump water heater |
| CN202675617U (en) * | 2012-03-31 | 2013-01-16 | 江苏翠波新能源发展有限公司 | Single-ended assembly heat pump water heater water tank |
-
2012
- 2012-03-31 CN CN2012100945952A patent/CN102620429A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2656860Y (en) * | 2003-10-21 | 2004-11-17 | 王高元 | Water tank structure of heat pump water heater |
| CN202675617U (en) * | 2012-03-31 | 2013-01-16 | 江苏翠波新能源发展有限公司 | Single-ended assembly heat pump water heater water tank |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107588549A (en) * | 2016-07-07 | 2018-01-16 | 江苏贝德莱特太阳能科技有限公司 | A kind of pressure-bearing convection tube one solar water heater |
| CN108151317A (en) * | 2017-12-18 | 2018-06-12 | 珠海格力电器股份有限公司 | Closing end component and inner water tank |
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Application publication date: 20120801 |