CN102618727A - Method for extracting tin alloy from tin oxide - Google Patents

Method for extracting tin alloy from tin oxide Download PDF

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CN102618727A
CN102618727A CN2012101074037A CN201210107403A CN102618727A CN 102618727 A CN102618727 A CN 102618727A CN 2012101074037 A CN2012101074037 A CN 2012101074037A CN 201210107403 A CN201210107403 A CN 201210107403A CN 102618727 A CN102618727 A CN 102618727A
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tin
tin alloy
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water
ash
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CN102618727B (en
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修建东
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Shandong Jinjieli Material Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention relates to the technical field of the recycling of tin oxide produced by soldering in electronic industry, in particular to a method for extracting a tin alloy from the tin oxide. The method for extracting the tin alloy from the tin oxide is characterized in that the method overcomes defects of the prior art, and includes starting from the post-processing of the tin oxide, taking metallic oxides of the tin alloy in the tin oxide as main oxidizing agents, utilizing oxidation, dehydration, decarboxylation and decomposition reactions to reduce the metallic oxides of the tin alloy in the tin oxide through an organic chemical method, eliminating impurities such as carbide in the tin oxide, and extracting the tin alloy to achieve regeneration and recycling of the tin alloy.

Description

A kind of method of from tin ash, extracting tin alloy
Technical field
The present invention relates to the regenerative use technology field of the tin ash of electronic industry soldering generation, refer to a kind of method of from tin ash, extracting tin alloy especially.
Background technology
Tin ash is in electronic industry scolding tin process, and the working temperature of tin stove generally all transfers to 230~300 ℃, like 230~250 ℃ of degree of tinsel; About 270 degree of gun-metal, the oxygen in pyritous fusion welding ingress of air, being oxidized to ash is unavoidable thing; Tin ash not only comprises the oxide compound of welding flux alloy, also comprises the resultant of the active substance reaction in welding flux alloy and the soldering flux and can not be fused to carbide in the scolder, simultaneously; Because scolder must roll and stir, and causes usually being coated with in the tin ash scolder of a great deal of, these scolders are difficult to be dissolved in the parent welding flux alloy of solder bath bottom; Can not be effective to welding process; According to statistics, every crest welder just can produce 2~5 ㎏ tin ashs in one day.
The stanniferous amount of tin ash is about 80%, is the oxide compound of tin mostly, White tin oxide or tin protoxide, and concrete structural group becomes: sull, black powder, oxidation sludge and carbide.According to statistics, every crest welder just can produce 2~5 ㎏ tin ashs in one day.It is the inevitable choice of building resource energy-efficient society that effective utilization of tin ash and regeneration are used.
Existing method is in welding process, to add reductive agent, go back the sequestrant of crude oil or metal etc., reducing the growing amount of tin ash, but can't thoroughly prevent; Still have a large amount of tin ash and generate, moreover reductive agent, the adding of going back the sequestrant etc. of crude oil or metal more or less can cause certain disadvantageous effect to welding property; Aftertreatment for tin ash; The methods that adopt high temperature to refine more, reduction ratio is low, oxidation aggravation under the high temperature; The scolding tin that oxygen level is high drops into the tin stove once more, can impact welding quality.
Summary of the invention
A kind of method of from tin ash, extracting tin alloy of the present invention is characterized in that, overcomes the deficiency of prior art; Starting with from the aftertreatment of tin ash, is main oxygenant with the oxide compound of tin alloy metal in the tin ash, through the organic chemistry method; Utilize organic oxidation, dehydration, decarboxylation and decomposition reaction in the tin ash,, remove the impurity such as carbide in the tin ash again the MOX reduction of tin alloy in the tin ash; Thereby the extraction tin alloy is realized its regeneration and recycling.
To achieve these goals, technical solution of the present invention is: catalyzer and certain amount of surfactant are dissolved in the less water, optionally add the water-soluble organism that part contains unsaturated link(age); Wiring solution-forming is poured on the tin ash surface of the immersed solder pot that contains the part tin alloy solder of tiling equably, slowly heats up; Evaporative removal moisture slowly, treat the moisture evaporate to dryness after, slowly be warming up to the melt temperature of tin alloy solder again; Insulation reaction scrapes off surperficial impurity such as black carbide with scraper plate, then gently until not having water and carbon dioxide generating; The fused scolder is poured in the forming mould, and cooling forming is for use; Can get the regenerated tin alloy, specifically comprise following steps:
1). catalyzer and certain amount of surfactant are dissolved in the less water, optionally add part water-soluble organism, be made into and select solution, subsequent use;
Described catalyzer is selected from one or more in phosphoric acid and ammonium salt or organic amine salt, polyphosphoric acid and the Vanadium Pentoxide in FLAKES;
Described tensio-active agent is the water soluble surfactant active, mainly plays lubricated and dissemination; Described water-soluble organism preferably contains the water-soluble organism of unsaturated link(age), and its add-on depends on the residual quantity of soldering flux in the tin ash, and the residual quantity of soldering flux is enough, can not add the water-soluble organism that contains unsaturated link(age);
Described water soluble surfactant active, catalyzer and organic mass ratio are 1 ﹕, 5~20 ﹕ 3~10;
2). with tile to the equably surface of the immersed solder pot that contains the part tin alloy solder of tin ash, the solution of selecting that will be made into again is poured into the tin ash surface equably, slowly is warming up to 80 ℃~110 ℃, evaporative removal moisture slowly, until moisture by evaporate to dryness;
Described mass ratio of selecting solution and tin ash is 1 : 10~30;
The described immersed solder pot that contains the part tin alloy solder, containing the part tin alloy solder mainly is in order to protect immersed solder pot heating tube;
Further be that described immersed solder pot also can substitute with other heating containers that meet the demands;
3). slowly be warming up to 230~300 ℃ of the melt temperatures of tin alloy solder, insulation reaction 2~5h until not having water and carbon dioxide generating, scrapes off the impurity such as black carbide on surface with scraper plate gently, and its main chemical reactions is:
Figure 17326DEST_PATH_IMAGE001
Figure 982188DEST_PATH_IMAGE003
X in the molecular formula of described phosphoric acid and ammonium salt thereof or organic amine salt mixture (XI) is selected from ammonium ion or the organic amine ion one or more, the Y in its resultant of reaction polyphosphoric acid (salt) structural formula (XII) 1, Y 2, Y 3, Y 4Y N+4Be H independent of each other or X;
Described organism (I) and (ⅰ) R in the molecular formula 1, R 2, R 3, R 4And R 5Be alkyl independent of each other or the alkyl that contains portion water dissolubility functional group;
Further be, described organism (I) generates corresponding alcohol (II) through oxidation, generates corresponding unsaturated rare hydrocarbon (III) through polyphosphoric acid (salt) high temperature dehydration; Generate bimolecular mixture of carboxylic acids (IV) through peroxide decomposition; The alkyl of mixture of carboxylic acids (IV) generates corresponding alkyd through peroxo-again, generates corresponding unsaturated rare base acid through polyphosphoric acid (salt) high temperature dehydration again, generates the mixture of di-carboxylic acid or ketone and carboxylic acid again through peroxide decomposition; So circulating reaction goes down; Generate carbonic acid gas and water until major part, the process that it is oxidized is exactly the process that the MOX of tin alloy is reduced;
Described organism (ⅰ) generates corresponding alcohol (ⅱ) through oxidation; Generate corresponding unsaturated rare hydrocarbon (ⅲ) through polyphosphoric acid (salt) high temperature dehydration, through the mixture (ⅳ) of peroxide decomposition generation carboxylic acid and ketone, the alkyl of mixture of carboxylic acids (ⅳ) generates corresponding alkyd and alcohol ketone through peroxo-again; Generate corresponding unsaturated rare base acid and rare basic ketone through polyphosphoric acid (salt) high temperature dehydration again; Generate the mixture of di-carboxylic acid or ketone and carboxylic acid and ketone acid again through peroxide decomposition, so circulating reaction goes down, and generates carbonic acid gas and water until major part; The process that it is oxidized also is the process that the MOX of tin alloy is reduced;
4). stop heating, the fused scolder is poured in the forming mould, cooling forming, for use, can get the regenerated tin alloy.
Embodiment
Embodiment 1
100 gram phosphoric acid, 200 gram ammonium polyphosphate APP, 40 gram surfactant A EO9 and 160 gram castor oil polyoxyethylene ether EL40 are dissolved in the less water, add 50 gram Diethylene Glycol butyl ether, each component is dissolved fully, be made into and select solution 1500 grams, subsequent use; Get tile to equably for the 30 kilograms surface of the immersed solder pot that contains the part tin alloy solder of tin slicker solder ash, the solution of selecting that will be made into again is poured into the tin ash surface equably, slowly be warming up to about 100 ℃, evaporative removal moisture slowly, until moisture by evaporate to dryness; Slowly be warming up to 260 ℃ of the melt temperatures of tin alloy solder, insulation reaction 3h until not having water and carbon dioxide generating, scrapes off the impurity such as black carbide on surface gently with scraper plate; Stop heating, the fused scolder is poured in the forming mould, cooling forming, for use, can get the regenerated tinsel.
Embodiment 2
400 gram phosphoric acid, 60 gram tensio-active agent OP-10 and water-soluble rosin 150 grams are dissolved in the less water, each component is dissolved fully, be made into and select solution 700 grams, subsequent use; Get tile to equably for the 20 kilograms surface of the immersed solder pot that contains the part tin alloy solder of tin copper tin ash, the solution of selecting that will be made into again is poured into the tin ash surface equably, slowly be warming up to about 100 ℃, evaporative removal moisture slowly, until moisture by evaporate to dryness; Slowly be warming up to about 280 ℃ of the melt temperatures of tin alloy solder, about insulation reaction 4h,, scrape off the impurity such as black carbide on surface gently with scraper plate until not having water and carbon dioxide generating; Stop heating, the fused scolder is poured in the forming mould, cooling forming, for use, can get the regenerated tinsel.
The above; Embodiment only is that preferred implementation of the present invention is described; Be not that scope of the present invention is limited; Under the prerequisite of the spirit that does not break away from the present invention's technology, various distortion and improvement that this area engineering technical personnel make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.

Claims (2)

1. a kind of method of from tin ash, extracting tin alloy of the present invention is characterized in that: catalyzer and certain amount of surfactant are dissolved in the less water, optionally add the water-soluble organism that part contains unsaturated link(age); Wiring solution-forming is poured on the tin ash surface of the immersed solder pot that contains the part tin alloy solder of tiling equably, slowly heats up; Evaporative removal moisture slowly, treat the moisture evaporate to dryness after, slowly be warming up to the melt temperature of tin alloy solder again; Insulation reaction scrapes off surperficial impurity such as black carbide with scraper plate, then gently until not having water and carbon dioxide generating; The fused scolder is poured in the forming mould, and cooling forming is for use; Can get the regenerated tin alloy, specifically comprise following steps:
1). catalyzer and certain amount of surfactant are dissolved in the less water, optionally add part water-soluble organism, be made into and select solution, subsequent use;
2). with tile to the equably surface of the immersed solder pot that contains the part tin alloy solder of tin ash, the solution of selecting that will be made into again is poured into the tin ash surface equably, slowly is warming up to 80 ℃~110 ℃, evaporative removal moisture slowly, until moisture by evaporate to dryness;
3). slowly be warming up to 230~300 ℃ of the melt temperatures of tin alloy solder, insulation reaction 2~5h until not having water and carbon dioxide generating, scrapes off the impurity such as black carbide on surface gently with scraper plate;
4). stop heating, the fused scolder is poured in the forming mould, cooling forming, for use, can get the regenerated tin alloy.
2. a kind of method of from tin ash, extracting tin alloy according to claim 1, it is characterized in that: described mass ratio of selecting solution and tin ash is 1 : 10~30.
CN201210107403.7A 2012-04-13 2012-04-13 A kind of method of extracting ashbury metal from tin ash Expired - Fee Related CN102618727B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1962163A (en) * 2006-11-29 2007-05-16 华光霞 Process for preparing electrowelding wire by reduction and purification of waste tin ash
CN101613807A (en) * 2009-08-03 2009-12-30 黄俊凯 Solder dross reducing agent
CN102162039A (en) * 2010-02-24 2011-08-24 诸葛秀英 Super tin slag reducing agent

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1962163A (en) * 2006-11-29 2007-05-16 华光霞 Process for preparing electrowelding wire by reduction and purification of waste tin ash
CN101613807A (en) * 2009-08-03 2009-12-30 黄俊凯 Solder dross reducing agent
CN102162039A (en) * 2010-02-24 2011-08-24 诸葛秀英 Super tin slag reducing agent

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