Summary of the invention
Therefore, for solving the heavy capability problems of articulated car collection, reduce row inspection difficulty simultaneously, the invention provides the articulated car car body of a kind of great Ji of adaptation Beijing South Maxpower Technology Co. Ltd power, by adopting the center sill structure of the two web draw beams of nested type, and its curb girder of relative set, sleeper beam and beam structure, make the collection Beijing South Maxpower Technology Co. Ltd power of car body can reach 80t/5m to 90t/5m; Powerful center sill structure can correspondingly reduce curb girder cross section, and the car body of little curb girder meets row inspection space requirement.
The present invention for achieving the above object, the present invention takes following technical scheme: the articulated car car body of a kind of great Ji of adaptation Beijing South Maxpower Technology Co. Ltd power, comprise central sill composition, curb girder composition, sleeper beam composition, crossbeam composition, end carriage composition, beam composition, it is characterized in that: described central sill composition, curb girder composition, beam composition is forward to be arranged, curb girder composition divides two groups of left sides that are arranged in central sill composition, right both sides, beam composition divides many groups to be arranged between central sill composition and curb girder composition, described sleeper beam composition, crossbeam composition, end carriage composition is lateral arrangement and forms at central sill, on curb girder composition and beam composition, sleeper beam composition divides two groups to be arranged in face of upper that central sill forms and curb girder forms, rear position, crossbeam composition is divided into polycomponent cloth before sleeper beam composition, after, described end carriage composition is divided into two groups and is arranged in central sill composition, the two ends of curb girder composition and beam composition, described central sill composition comprises two fish belly type central sills of being made by H shaped steel, in central sill two webs, spacing is 400~600mm, and fish belly portion depth of section, more than 700mm, connects by central sill dividing plate between two webs, the nested shape for hat draw beam in central sill both ends, in draw beam web, spacing is 350mm, described curb girder composition is inserted by curb girder, post and rope bolt forms, and curb girder is parallel with central sill composition, and curb girder depth of section is 300mm~500mm.
The inner side of described draw beam is fixed with front draft lug and rear draft lug and pillow median septum; On described central sill, be coated with upper cover plate, under be coated with lower cover.
Described sleeper beam composition is made up of the rear brace panel of the two groups of type of falling π structural beams, sleeper beam upper cover plate and pillow, wherein the two groups of type of falling π structural beams are connected to the bottom surface of sleeper beam upper cover plate, after pillow, brace panel is erected at the side of upper cover plate, described in when installation, down, upper cover plate covers on central sill composition and curb girder composition the type of falling π structural beams.
The described type of falling π structural beams is made up of two body bolster diaphragms, sleeper beam lower cover and the sleeper beam dividing plate that connects two body bolster diaphragms.
Described crossbeam composition comprises centre cross member composition, is distributed in cross bearer composition and the needle beam of centre cross member both sides, described centre cross member composition is divided into two groups and is arranged in both sides, car body middle part, each group all comprises two I type crossbeams, I type crossbeam one end is connected on central sill, and the other end is connected on curb girder nearby.
Described I type crossbeam and described cross bearer composition are all made up of upper cover plate, cantilever diaphragm and crossbeam lower cover; Described needle beam is trench structure.
Described end carriage composition comprises an inverted L shape entirety end carriage, two split type end carriage lower covers, four end ferry plate bearings, two end ferry plate folding seats and two rope bolts, two split type end carriage lower covers are arranged on the both sides of end carriage gap, and inverted L shape entirety end carriage is arranged in the end of central sill composition and curb girder composition.
Described beam composition is made up of beam, beam bearing and beam gusset, and beam is trench structure, lays along the longitudinal entire body of car body, segmentation between each crossbeam, connect each cantilever diaphragm, beam one end is directly connected with each cantilever diaphragm, and the other end is connected with each cantilever diaphragm by beam bearing.
Described fire-proof plate composition is made up of fire-proof plate and fire-proof plate gusset, fire-proof plate solid welding is on the beam lower plane of sleeper beam both sides, fire-proof plate length enough stops that between wheel and brake block, friction spark splashes to vehicle body upper portion, and fire-proof plate gusset is welded between fire-proof plate and beam.
For the car body that freight container is installed, be provided with lock lower support structure at central part and end.
The present invention is owing to taking above technical scheme, it has the following advantages: 1, the present invention adopts the center sill structure of the two web draw beams of nested type, load-bearing rigidity and the intensity that can improve car body, realize the transport of large concentrated weight goods, the collection Li Keda 80t/5m of Beijing South Maxpower Technology Co. Ltd and even 90t/5m.2, the present invention adopts the grooved curb girder of small bore, can clod wash or hot rolling and obtaining.The depth of section of curb girder can be set to 300mm~500mm, reduces 130mm~330mm than existing flatcar curb girder, can increase drill carriage space under row inspection car, reduces row inspection task difficulty, is beneficial to the state-maintenance of train.3, the sleeper beam of two web box-structures composition has larger vertical and torsional stiffness, after integral type sleeper beam upper cover plate and pillow, brace panel has strengthened the globality of sleeper beam composition, traction, impact longitudinal force effectively can be delivered on curb girder, and be transitioned on the rear central sill of pillow, improve the force-bearing situation of pillow pulling structure, reduce the attachment weld at this position.4, car body is except arranging sleeper beam composition, centre cross member composition, four cross bearer compositions, 12 needle beams are also arranged, increase the connection of central sill composition and curb girder composition, car body integral rigidity is strengthened, realize the utilization of small bore curb girder by horizontal connection reinforcement, homogenizing small bore curb girder be subject to force level.5, the utilization of beam bearing realizes location, the longitudinal one end of beam, and one end tolerance discharges, and the length accuracy of beam is required to loosen, and can adopt simple technology for blanking can ensure precision, and the installation of beam has more manufacturability.6, car body arranges fire-proof plate and forms to stop that between wheel and brake block, friction spark splashes to vehicle body upper portion, wood covering and the goods of avoiding igniting on car body.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail.
As shown in FIG. 1 to 3, for articulated car car body, generally comprise as lower member: central sill composition 1, two curb girder compositions 2, two sleeper beam compositions 3, two centre cross member compositions 4, central authorities and end lock lower support structures 5 are (for the car body of loading container, need this structure, in addition do not need), 6,12 needle beams of four cross bearers composition 7, two end carriage compositions 8, multiple beam composition 9 and eight fire-proof plates compositions 10.
Central sill composition 1, as shown in Figure 4, it is made up of connecting panel 113 in two fish belly type H shaped steel central sills 11, nested hat shape steel draw beam 12, front draft lug 13, rear draft lug 14, follower seat hole strength beam 15, pillow median septum 16, cartridge backing plate 17, body center plate 18, the rear cartridge brace panel 19 of pillow, central sill dividing plate 110, central sill lower cover 111, central sill upper cover plate 112, pillow, as shown in Figure 5, (in Fig. 4, in central sill lower cover, central sill upper cover plate, pillow, connecting panel forms depending on not going out).
Fish belly type H shaped steel central sill 11 is by the large-scale hot rolled H-shaped fish belly type that cuts into more than depth of section 700mm, and middle part depth of section is constant, becomes fish belly portion, and to two ends, step-down forms tractive unit gradually.Two fish belly type H shaped steel central sills 11 become the two web central sill draw beam structures of nested type with nested hat shape steel draw beam 12 assembly weldings, as shown in Figure 6, nested hat shape steel draw beam 12 is welded on tractive unit inner side, the web spacing of nested hat shape steel draw beam 12 is set to 350mm, as the installation running-on of coupler and draft gear, thereby the web spacing of two central sills 11 can expand 400~600mm to, realize compared with the heavy section steel on wide width wing limit and done central sill, ensure the operational space of central sill dividing plate welding.The two web central sill assembly welding structures of nested type of this heavy section steel can make central sill obtain larger Rigidity and strength, bear the larger longitudinal traction of heavy-duty lorry generation in service and the articulated car of longitudinal impact force adaptation 80t/5m or 90t/5m collection Beijing South Maxpower Technology Co. Ltd power.
As shown in Figure 4, at the traction of disposed inboard vehicle, required front draft lug 13 and the rear draft lug 14 of shock absorber of nested hat shape steel draw beam 12, and adopt riveted joint form that front draft lug 13 and rear draft lug 14 are fixed as one with draw beam 12.In order to strengthen the Joint strenght of inside and outside draw beam, and realize follower seat and rivet working space demand, on central sill tractive unit web, the position of corresponding front draft lug 13 and rear draft lug 14 is emptied, and at the follower seat hole strength beam 15 of emptying web edge edge door frame shaped processed, one end of follower seat hole strength beam 15 and draw beam 12 solid weldings, the other end is through the web of emptying, in outside and middle web solid welding.
Pillow median septum 16 is connected in the web inner side of central sill 11, the clearing end of draw beam 12, aligns with the sleeper beam of web outside.The longitudinal traction of heavy-duty lorry generation in service and longitudinal impact force one road from front draft lug 13 or rear draft lug 14 to draw beam 12, pillow median septum 16, then to central sill 11, car body sleeper beam, curb girder transmission; Lead up to follower seat hole strength beam 15 directly to central sill 11, then to car body sleeper beam, curb girder transmission.The structure that longitudinal force transmission is dispersed is conducive to avoid the local stress collection weight of central sill draw beam, ensures the serviceability of structure.At central sill bottom welding cartridge backing plate 17, body center plate 18 is fixed on cartridge backing plate 17.For coordinating the support of body center plate, and increase the local strength of central sill 11 at fish belly variation portion, set up the rear cartridge brace panel 19 of pillow at body center plate place, point left and right two connection cartridge backing plates 17 and central sill 11.At central sill fish belly, portion arranges central sill dividing plate 110, and central sill upper cover plate 112 is set between upper limb limit, central sill lower cover 111 is set between bottom wing limit and forms box-structure; Position in corresponding pillow, between central sill upper limb limit, pillow is set in connecting panel 113, form box-structure together with pillow median septum 106, cartridge backing plate 107.
Curb girder composition 2, as shown in Figure 7, divide two groups of both sides that are arranged in central sill composition, formed by curb girder 21, post slotting 22 and rope bolt 23, curb girder 21 is U-steel, can clod wash or rolling form, depth of section can be set to 300mm~500mm according to important the asking of collection, reduces 130mm~330mm than existing flatcar curb girder.Two curb girder compositions 2 are arranged in left side and the right side of car body, become the longitudinal beam of car body together with central sill composition 1.
Sleeper beam composition 3, as shown in Figure 8, Figure 9, points two groups be arranged in central sill composition and curb girder composition above, forward and backward two ends, for amphisternous box-structure, formed by brace panel 32 after the left and right two groups of type of falling π structural beams 30, all-in-one-piece sleeper beam upper cover plate 31 and pillow.The every group of type of falling π structural beams is made up of two body bolster diaphragms 33, a sleeper beam lower cover 34 and the sleeper beam dividing plate 35 that connects two body bolster diaphragms, is connected under upper cover plate 31.After pillow, brace panel 32 is erected on the side of upper cover plate 31.Two sleeper beams form the forward and backward position of 3 apportion car bodies, be laterally connected between central sill 11 and two curb girders 21, structural beams 30 down, upper cover plate 31 covers on two groups of structural beams 30, two curb girder compositions 2 and central sill composition 1, the globality that strengthens sleeper beam composition, becomes stressed main transverse beam, central sill can be formed to 1 traction of bearing, impact longitudinal force and be effectively delivered on curb girder composition 2, otherwise, curb girder composition 2 vertical forces that bear are delivered on central sill composition 1.
Centre cross member composition 4, as shown in figure 10, is made up of two groups of I type crossbeams, and wherein each I type crossbeam is made up of crossbeam upper cover plate 41, cantilever diaphragm 42 and crossbeam lower cover 43.Two centre cross members form 4 apportion car body meta both sides, and one end is connected on central sill 11, and the other end is connected on curb girder 21 nearby.
For the car body of loading container, also need to form on 4 central authorities' lock lower support structure 5 is set at centre cross member, if not container car, can not arrange.Corresponding to two beam structures of centre cross member composition 4, central authorities' lock lower support structure 5 is double-lock structures, is made up of backing plate and plate lower support.Backing plate is square plate, is laid on the upper cover plate 41 of two groups of I type crossbeams, and its smooth upper plane is contact and the solid welding face of container locking device on car body, is the first make contact that locking device is delivered to car body.On backing plate, open two square holes, be respectively used to install a locking device, square hole shape can be determined according to the tapered end shape of locking device.It is the support strength of strengthening backing plate that plate lower support object is set, and each Support Position is no more than the square hole of backing plate in order to avoid occupies the parking space of tapered end off-position.Central authorities' lock lower support structure is arranged between two groups of I type crossbeams, freight container that central locking device is born is vertical, vertical and horizontal power can form 4 by centre cross member and be delivered to central sill composition 1 and curb girder composition 2 gets on, and can effectively the concentrated load of these local structure of lock lower support be delivered on each girder.
As shown in Figure 1, corresponding car body loads the container angle position, end of two 20ft freight containers, is also the corner fittings position of loading a 40ft freight container, and end lock lower support structure 5 is set.On the backing plate of end lock lower support structure 5, open a square hole, square hole shape and size are consistent with the square hole of twin-lock backing plate.
Cross bearer composition 6, as shown in figure 11, to form 4 structures substantially the same with centre cross member, also forms I type structure by cross bearer upper cover plate 61, cantilever diaphragm 62 and crossbeam lower cover 63, relatively centre cross member upper cover plate 41, cross bearer upper cover plate 61 is not locked the otch at backing plate square hole edge.Four cross bearer compositions 6 are divided into two groups, are arranged in the both sides of centre cross member composition, the end point of close central sill fish belly, and one end of each cross bearer composition 6 is connected on central sill 11, and the other end is connected on curb girder 21 nearby.Two groups of cross bearers form 6 center-to-center distances and are generally 4500~5000mm, are that the outermost end collection of the maximum collection of car body heavy industry condition 80t/5m~90t/5m carries point of action, and its layout is beneficial to the power of central sill composition 1 and curb girder composition 2 and bears.
Needle beam 7, as shown in figure 12, is trench structure, is connected between central sill 11 and curb girder 21, and gap is cut according to the top flange of central sill 11 and curb girder 21 in two ends.12 needle beams 7 are arranged between each large-scale transverse beam (comprising sleeper beam composition 3, centre cross member composition 4, cross bearer composition 6, end carriage composition 8), play the effect of auxiliary pass force crossly.
End carriage composition 8, as shown in figure 13, is F type, comprises inverted L shape entirety end carriage 81, end carriage lower cover 82, end ferry plate bearing 83, end ferry plate folding seat 84 and rope bolt 85.Inverted L shape entirety end carriage 81 is arranged in the end of central sill composition 1 and curb girder composition 2, end carriage lower cover is arranged on the both sides of end carriage gap, the horizontal longitudinal beam of connection body together with the inverted L shape entirety end carriage 81 end carriage lower cover 82 split type with two, the pass force crossly that had both participated in car body end container locking device also participates in the power transmission of car body longitudinal impact force.Four end ferry plate bearings 83, two end ferry plate folding seats 84 and two rope bolts 85 are set on end carriage 81.
Beam composition 9, as shown in figure 14, is made up of beam 91, beam bearing 92 and beam gusset 93, plays the effect of supporting car body overwood floor, and longitudinal component power transmission.Beam 91 is trench structure, lays along the longitudinal entire body of car body, and segmentation between each crossbeam, connects each cantilever diaphragm.Beam 91 one end are directly connected with each cantilever diaphragm, and as the longitudinal register of beam, the other end is connected by beam bearing 92 with each cantilever diaphragm, i.e. the beam bearing 92 and web solid welding of L-type, and 92 one end in beam 91 of beam bearing arrange; The lower plane of beam 91 is overlapped on the beam bearing 92 of L-type, and transversal web is close to location, longitudinally for tolerance discharges end, the length accuracy of beam 91 is required to loosen, and can adopt simple technology for blanking can ensure precision, and the installation of beam 91 has more manufacturability.
Fire-proof plate composition 10, as shown in figure 15, is made up of fire-proof plate 101 and fire-proof plate gusset 102.Fire-proof plate 101 is sheet metal, and solid welding is on the beam lower plane of sleeper beam both sides, and fire-proof plate 101 length long enoughs to be to stop that between wheel and brake block, friction spark splashes to vehicle body upper portion, wood covering and the goods of avoiding igniting on car body.Reliable for strengthening the location of fire-proof plate 101, between fire-proof plate 101 and beam 91, weld fire-proof plate gusset 102, fire-proof plate gusset 102 is cut the web solid welding of gap and beam 91 at beam 91 groove sides, do not cut gap at the beam 91 groove back sides, direct and web solid welding.
The present invention adopts the two web structure of nested type, makes middle beam width be increased to 400~600mm, has improved load-bearing rigidity and the intensity of car body, the collection Li Keda 80t/5m of Beijing South Maxpower Technology Co. Ltd and even 90t/5m.The grooved curb girder that adopts small bore, depth of section can be set to 300mm~500mm, has increased drill carriage space under row inspection car, reduces row inspection task difficulty.After integral type sleeper beam upper cover plate and pillow, brace panel has strengthened the globality of sleeper beam composition.Multiple crossbeams have increased the connection of central sill composition and curb girder composition.