CN102319723A - The discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically - Google Patents

The discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically Download PDF

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Publication number
CN102319723A
CN102319723A CN201110233658A CN201110233658A CN102319723A CN 102319723 A CN102319723 A CN 102319723A CN 201110233658 A CN201110233658 A CN 201110233658A CN 201110233658 A CN201110233658 A CN 201110233658A CN 102319723 A CN102319723 A CN 102319723A
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CN
China
Prior art keywords
printed circuit
chamber
circuit boards
vibrations
flap valve
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Pending
Application number
CN201110233658A
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Chinese (zh)
Inventor
陈海焱
陈梦君
陈俊冬
王建波
姜鹏飞
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Southwest University of Science and Technology
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Southwest University of Science and Technology
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Publication date
Application filed by Southwest University of Science and Technology filed Critical Southwest University of Science and Technology
Priority to CN201110233658A priority Critical patent/CN102319723A/en
Publication of CN102319723A publication Critical patent/CN102319723A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses on a kind of discarded printed circuit boards electronic devices and components and dismantle reclaimer automatically, belong to electron wastes application technology as the second resource field.Comprise that charging flap valve, continuous progressive intensification chamber, impulse oscillation detaching chamber, discharging turn over four parts of valve tower, and four parts are connected to an integral sealing operation; Continuous progressive intensification is indoor establishes the preheating conveyer belt and the cooling pipe that refluxes, and is equipped with air exit and drain valve; The impulse oscillation detaching chamber is established the netted conveyer belt of high temperature, high temperature discrete pulse winding-up pipe, vibrations separator and vibrations bolter, is connected to drain valve; The discharging flap valve links to each other with the impulse oscillation detaching chamber.Compare with the prior art scheme; The present invention is heating source with the superheated steam; And realize that through pulse jet discarded printed circuit boards separates with the vibration of its electronic devices and components with superheated steam; Adopt hermetically sealed design, realized that discarded printed circuit boards separates with the innoxious automatic dismounting of its electronic devices and components.

Description

The discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically
Technical field
The invention discloses a kind of discarded printed circuit boards electronic devices and components and dismantle reclaimer automatically, belong to electron wastes application technology as the second resource field.
Background technology
Printed circuit board (PCB) is the basis of electronics industry, is widely used in the electronic and electrical equipments such as computer, communication apparatus, measurement and control instrument instrument, household appliances.Printed circuit board (PCB) is about whole electron wastes about 3%.At present, the average growth rate of world's printed circuit board (PCB) is 8%-9%, and some countries and regions' growth rates of Asia are more up to 20%-30%.At present, the electronic product market total scale of China has reached 1 trillion yuan, the electronics industry output value has occupied the 4th in the world.A large amount of production must cause a large amount of discarding.According to statistics, 80% of whole world electron wastes is exported to the Asia, wherein has 90% to get into China again at this.Contain a large amount of poisonous and harmful substances in the waste and old printed circuit board, as deal with improperly, in case get into environment, can be to environment and the extremely serious harm of human generation.
On the other hand, from the angle of resource, " waste and old printed circuit board " is not " refuse ", but untapped " secondary resource " has very high recycling and be worth.Meanwhile, the non-ferrous metal demand of China increases rapidly, supplies with and exists huge breach, and according to statistics, copper of China 70% and 30% plumbous zinc resource depend on import at present, and along with expanding economy, the breach of non-ferrous metal also can continue to increase.
Therefore, how to carry out the recycling treatment of electron wastes such as waste and old printed circuit board effectively, become the current new problem that China's economy, society and environment sustainable development and China's utilization of the recycling of renewable resources face that is related to.
The resource of waste and old printed circuit board reclaims and starts from 1969 the earliest, and United States Bureau of Mines (USBM) had adopted mechanical method at that time, attempts from the crushed product of discarded military equipment, reclaiming noble metal, and has built up the pilot plant that treating capacity reaches 0.23t/h.After this, along with the attention of the mankind to secondary resource utilization and environmental protection, the resource of electron wastes reclaims research and develops rapidly, comprises technology such as hand disassembly, mechanical treatment, pyrometallurgy, hydrometallurgy, biotechnology metallurgy and electrometallurgy.Each family of the world has all done many researchs and work in this respect, obtains tangible progress and breakthrough.But the normal service life of the electronic devices and components that attach on the discarded printed circuit boards is about 500,000 hours, and the electronic devices and components on the discarded printed circuit boards are merely about 20,000 hours average service time.Therefore; After electronic devices and components dismounting on the discarded printed circuit boards, it is applied to the preparation of new printed circuit board (PCB) again, and directly reclaim various resources and compare from discarded printed circuit boards; Again the electronic devices and components that utilize; Can avoid in its production process producing the consumption of the various resources and the energy, also avoid the environmental pollution that produces in its production process, thereby had extremely considerable social economic environment benefit.
At present, on the discarded printed circuit boards electronic devices and components also be in the starting stage, also do not have the technical scheme of mature and feasible so far.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art scheme, propose a kind of new, efficient is high, energy consumption is low, pollute on the little discarded printed circuit boards electronic devices and components dismantles reclaimer automatically.
A kind of discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically, comprise charging flap valve, continuous progressive intensification chamber, impulse oscillation detaching chamber, four parts of discharging flap valve, and four parts connect as a whole, integral sealing; Said charging flap valve links to each other with continuous progressive intensification chamber, and continuous progressive intensification chamber is connected with pulse vibrations detaching chamber, and pulse vibrations detaching chamber is connected with the discharging flap valve; Between continuous progressive intensification chamber and impulse oscillation detaching chamber, gas separator is set; Continuous progressive intensification is indoor establishes the preheating conveyer belt and the cooling pipe that refluxes, and is provided with exhaust outlet and drain valve; Pulse vibrations detaching chamber is established the netted conveyer belt of high temperature, high temperature discrete pulse winding-up pipe, vibrations separator and vibrations bolter, and is connected to drain valve.
Described equipment, its charging flap valve and discharging flap valve adopt double layer design, seal with assurance equipment.
Described equipment, its continuous progressive intensification chamber adopt superheated steam abandoned printed circuit board to be carried out preheating, the discarded printed circuit boards reverse movement in the flow direction of superheated steam and the continuous progressive intensification chamber on the preheating conveyer belt.
Described equipment, discarded printed circuit boards separate with superheated steam high temperature pulse winding-up vibrations on the netted conveyer belt of high temperature, and screening is after the classification of discharging flap valve is reclaimed, and fusion welding is discharged through the tin soldering liquid outlet.
The present invention is heating source with the superheated steam; And realize that through pulse jet discarded printed circuit boards separates with the vibrations of its electronic devices and components with superheated steam; Adopt hermetically sealed design; Avoided in its electronic devices and components high temperature unloading process of discarded printed circuit boards environment being caused secondary pollution, realized that discarded printed circuit boards separates with the innoxious automatic dismounting of its electronic devices and components.
Description of drawings
Fig. 1 dismantles the reclaimer front view automatically for the discarded printed circuit boards electronic devices and components;
Fig. 2 dismantles the reclaimer vertical view automatically for the discarded printed circuit boards electronic devices and components;
Fig. 3 dismantles the reclaimer side view automatically for the discarded printed circuit boards electronic devices and components;
The specific embodiment
Below in conjunction with specific embodiment, the present invention is elaborated.
As depicted in figs. 1 and 2; Discarded printed circuit boards electronic devices and components of the present invention are dismantled reclaimer automatically and are comprised charging flap valve 10, continuous progressive intensification chamber 20, pulse vibrations detaching chamber 50, discharging flap valve 80; And it is as a whole that four parts connect, integral sealing; Charging flap valve 10 links to each other with continuous progressive intensification chamber 20, and continuous progressive intensification chamber 20 is connected with pulse vibrations detaching chamber 50, and pulse vibrations detaching chamber 50 is connected with discharging flap valve 80.Gas separator 40 is between continuous progressive intensification chamber 20 and pulse vibrations detaching chamber 50; Establish the preheating conveyer belt 201 and the cooling pipe 30 that refluxes in the continuous progressive intensification chamber 20, and be provided with air exit 203 and drain valve 505; Pulse vibrations detaching chamber 50 is established the netted conveyer belt of high temperature 501, high temperature discrete pulse winding-up pipe 502, vibrations separator 503 and vibrations bolter 504, is connected to drain valve 505;
Charging flap valve 10 is used for: realize that under air-proof condition discarded printed circuit boards gets into discarded printed circuit boards and dismantles reclaimer automatically;
Continuous progressive intensification chamber 20 is used for: dismantle the discarded printed circuit boards of reclaimer automatically and implement continuous gradual heating entering into the discarded printed circuit boards electronic devices and components; Gas separator 40 is between continuous progressive intensification chamber 20 and pulse vibrations detaching chamber 50;
Pulse vibrations detaching chamber with 50 in: implement the superheated steam pulse jet to heating completely discarded printed circuit boards, make and heat completely that each component of discarded printed circuit boards produces vibrations, thereby realize the separation and classification recovery of each component of discarded printed circuit boards;
Discharging is turned over valve 80 and is used for: make discarded printed circuit substrate and electronic devices and components after being disassembled see the discarded printed circuit boards electronic devices and components smoothly off and dismantle reclaimer automatically, thereby it is collected.
As shown in Figure 3; Vibrations separator 503 links to each other with vibrations bolter 504 and is fixed as an integral body; With vibrating motor 508 is power resources to vibrations separator 503 and vibrations bolter 504 whole implementation mechanical shocks, and vibrations separator 503 is whole to be fixed on pulse with spring 509 and to shake in the detaching chamber 50; Discharging flap valve 80 links to each other with pulse vibrations detaching chamber 50.
Discarded printed circuit boards is sent into continuous progressive intensification chamber with the charging flap valve; On the preheating conveyer belt, through the reverse preheating of superheated steam, after the entering pulse vibrations detaching chamber; Shake through superheated steam heating and the generation that pulse jet goes out at the netted conveyer belt of high temperature; Electronic devices and components on the printed circuit board (PCB) come off automatically, and screening is after the discharging flap valve is seen off, and the scolder of fusion is discharged through the tin soldering liquid outlet.
Drain valve is used for discharging incoagulable gas and the condensed water that the discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically.
Gas separator is used for discharging the incoagulable gas that the discarded printed circuit boards electronic component is dismantled reclaimer automatically.
The cooling pipe that refluxes is used for introducing continuous progressive intensification chamber to the Low Temperature Steam of collecting from air exit, to control the temperature in the continuous progressive intensification chamber.
Should be understood that, to one skilled in the art, can improve or conversion, and all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.

Claims (4)

1. discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically; It is characterized in that; Comprise charging flap valve, continuous progressive intensification chamber, impulse oscillation detaching chamber, four parts of discharging flap valve, and four parts connect as a whole, integral sealing; Said charging flap valve links to each other with continuous progressive intensification chamber, and continuous progressive intensification chamber is connected with pulse vibrations detaching chamber, and pulse vibrations detaching chamber is connected with the discharging flap valve; Between continuous progressive intensification chamber and impulse oscillation detaching chamber, gas separator is set; Continuous progressive intensification is indoor establishes the preheating conveyer belt and the cooling pipe that refluxes, and is provided with exhaust outlet and drain valve; Pulse vibrations detaching chamber is established the netted conveyer belt of high temperature, high temperature discrete pulse winding-up pipe, vibrations separator and vibrations bolter, and is connected to drain valve.
2. equipment according to claim 1 is characterized in that, its charging flap valve and discharging flap valve adopt double layer design, seal with assurance equipment.
3. equipment according to claim 1; It is characterized in that; Its continuous progressive intensification chamber adopts superheated steam abandoned printed circuit board to be carried out preheating, the discarded printed circuit boards reverse movement in the flow direction of superheated steam and the continuous progressive intensification chamber on the preheating conveyer belt.
4. equipment according to claim 1 is characterized in that, discarded printed circuit boards separates with superheated steam high temperature pulse winding-up vibrations on the netted conveyer belt of high temperature, and screening is after the classification of discharging flap valve is reclaimed, and fusion welding is discharged through the tin soldering liquid outlet.
CN201110233658A 2011-08-16 2011-08-16 The discarded printed circuit boards electronic devices and components are dismantled reclaimer automatically Pending CN102319723A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103599921A (en) * 2013-11-19 2014-02-26 西南科技大学 Automatic lossless dismounting recovery method and automatic lossless dismounting recovery device of discarded printed circuit board
CN103990879A (en) * 2014-05-20 2014-08-20 上海交通大学 Disassembling device of circuit board with components and parts and disassembling method of disassembling device
CN104070050A (en) * 2014-06-18 2014-10-01 华南理工大学 Process and device for recycling waste PCB (printed circuit board) by virtue of pressure energy of high pressure natural gas
CN104511473A (en) * 2014-12-16 2015-04-15 南华大学 Waste circuit board disassembling machine
CN104707848A (en) * 2015-04-01 2015-06-17 深圳淘绿信息科技有限公司 Detaching machine for circuit board of mobile phone
CN105499252A (en) * 2015-12-17 2016-04-20 钟辉 Separating machine for components of waste printed circuit boards
CN105521983A (en) * 2015-12-08 2016-04-27 四川长虹电器股份有限公司 Disassembling processing unit for waste circuit board
CN106180137A (en) * 2016-07-15 2016-12-07 同济大学 The device of a kind of rotatable removal abandoned printed circuit board residue solder and technique
CN106672622A (en) * 2016-12-25 2017-05-17 中山市恒辉自动化科技有限公司 Moving type electronic product recovery and reaction equipment
CN108640148A (en) * 2018-07-13 2018-10-12 徐州菲宁环保科技有限公司 A kind of device for recycling tin indium oxide in discarded colored filter
US10556240B2 (en) 2015-07-02 2020-02-11 Serenity Data Security, Llc Product verification for hard drive data destroying device
US10926298B2 (en) 2015-07-02 2021-02-23 Serenity Data Security, Llc Hard drive dismantling system
US11167384B2 (en) 2015-07-02 2021-11-09 Serenity Data Security, Llc Hard drive non-destructive dismantling system

Citations (6)

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Publication number Priority date Publication date Assignee Title
DE19511041A1 (en) * 1995-03-25 1996-09-26 Thomas Schwarz De-soldering of circuit boards with electronic components
JPH0983129A (en) * 1995-09-08 1997-03-28 Ishikawajima Harima Heavy Ind Co Ltd Apparatus for recycling mounted board
WO2002042016A1 (en) * 2000-11-27 2002-05-30 Maxgain Co Ltd Method of processing printed board scrap and apparatus for the same
CN101014227A (en) * 2007-02-02 2007-08-08 清华大学 Method and equipment for disassembling circuit board using contacted impact
CN101654343A (en) * 2008-08-22 2010-02-24 陈海焱 Method for preparing microfine mineral admixture by using waste heat of kiln
CN102138370A (en) * 2008-09-03 2011-07-27 新热工业株式会社 Electric appliance disassembling method, and electric appliance disassembling device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19511041A1 (en) * 1995-03-25 1996-09-26 Thomas Schwarz De-soldering of circuit boards with electronic components
JPH0983129A (en) * 1995-09-08 1997-03-28 Ishikawajima Harima Heavy Ind Co Ltd Apparatus for recycling mounted board
WO2002042016A1 (en) * 2000-11-27 2002-05-30 Maxgain Co Ltd Method of processing printed board scrap and apparatus for the same
CN101014227A (en) * 2007-02-02 2007-08-08 清华大学 Method and equipment for disassembling circuit board using contacted impact
CN101654343A (en) * 2008-08-22 2010-02-24 陈海焱 Method for preparing microfine mineral admixture by using waste heat of kiln
CN102138370A (en) * 2008-09-03 2011-07-27 新热工业株式会社 Electric appliance disassembling method, and electric appliance disassembling device

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103599921A (en) * 2013-11-19 2014-02-26 西南科技大学 Automatic lossless dismounting recovery method and automatic lossless dismounting recovery device of discarded printed circuit board
CN103990879A (en) * 2014-05-20 2014-08-20 上海交通大学 Disassembling device of circuit board with components and parts and disassembling method of disassembling device
CN103990879B (en) * 2014-05-20 2017-03-22 上海交通大学 Disassembling device of circuit board with components and parts and disassembling method of disassembling device
CN104070050B (en) * 2014-06-18 2016-01-20 华南理工大学 High-pressure natural gas pressure energy is utilized to reclaim technique and the device of waste and old PCB
CN104070050A (en) * 2014-06-18 2014-10-01 华南理工大学 Process and device for recycling waste PCB (printed circuit board) by virtue of pressure energy of high pressure natural gas
CN104511473A (en) * 2014-12-16 2015-04-15 南华大学 Waste circuit board disassembling machine
CN104511473B (en) * 2014-12-16 2017-06-09 南华大学 A kind of waste and old circuit board disassembles machine
CN104707848A (en) * 2015-04-01 2015-06-17 深圳淘绿信息科技有限公司 Detaching machine for circuit board of mobile phone
US10556240B2 (en) 2015-07-02 2020-02-11 Serenity Data Security, Llc Product verification for hard drive data destroying device
US11167384B2 (en) 2015-07-02 2021-11-09 Serenity Data Security, Llc Hard drive non-destructive dismantling system
US10926298B2 (en) 2015-07-02 2021-02-23 Serenity Data Security, Llc Hard drive dismantling system
CN105521983A (en) * 2015-12-08 2016-04-27 四川长虹电器股份有限公司 Disassembling processing unit for waste circuit board
CN105521983B (en) * 2015-12-08 2018-04-20 四川长虹电器股份有限公司 Dismounting processing unit for old circuit board
CN105499252A (en) * 2015-12-17 2016-04-20 钟辉 Separating machine for components of waste printed circuit boards
CN106180137A (en) * 2016-07-15 2016-12-07 同济大学 The device of a kind of rotatable removal abandoned printed circuit board residue solder and technique
CN106180137B (en) * 2016-07-15 2018-04-03 同济大学 A kind of rotatable device and technique for removing abandoned printed circuit board residue solder
CN106672622B (en) * 2016-12-25 2018-10-26 中山市恒辉自动化科技有限公司 A kind of flow-type electronic product recycling consersion unit
CN106672622A (en) * 2016-12-25 2017-05-17 中山市恒辉自动化科技有限公司 Moving type electronic product recovery and reaction equipment
CN108640148A (en) * 2018-07-13 2018-10-12 徐州菲宁环保科技有限公司 A kind of device for recycling tin indium oxide in discarded colored filter

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Application publication date: 20120118