CN102198434A - Automatic spraying process for precision hardware and spraying control method - Google Patents
Automatic spraying process for precision hardware and spraying control method Download PDFInfo
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- CN102198434A CN102198434A CN2010106235445A CN201010623544A CN102198434A CN 102198434 A CN102198434 A CN 102198434A CN 2010106235445 A CN2010106235445 A CN 2010106235445A CN 201010623544 A CN201010623544 A CN 201010623544A CN 102198434 A CN102198434 A CN 102198434A
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Abstract
The invention discloses an automatic spraying process for precision hardware and a spraying control method. The method comprises the following steps of: setting a product automatic spraying production line, sensor equipment, a core component precision gear pump, a spraying control system and an electrostatic generator device; and arranging a bilateral docking sensor and a multi-line configuration embedded control system; and realizing automatic control of a spraying process by matching an electric lift. A tunnel mode is adopted on the production line, one or more processing procedures are performed in each stage respectively, and the spraying process of a plurality of layers is completed once to form a composite coating on the surface of a structural piece according to a sequence from inner oil spraying to surface light spraying of a specific spraying process. A plurality of randomly set wave bands are itemized by using the spraying control system, wherein the operation speed of each wave band can be adjusted properly according to a complex workpiece so that the control process of the workpiece comprises multi-position spraying, multi-process spraying and multi-angle (360 DEG) spraying. The invention also discloses a spraying control system for implementing the method.
Description
Technical field
The present invention relates to electronic technology field and automation control area, relate in particular to a kind of accurate handware automatic spraying process, more relate to a kind of paint finishing that realizes this manufacture method.
Background technology
Development in an all-round way along with China's economic construction, the furniture demand is increasing, require also more and more higher, market is to the demand rapid growth of Furniture fittings, requires also more and more highlyer, and each Furniture fittings producer is to high-quality handware, but, in traditional furniture hardware production process, all need to adopt electroplating technology to carry out surface treatment, to obtain the surface of good treatment effect.But the traditional electrical depositing process can produce a large amount of waste water, waste gas and waste material, causes the many environmental pollutions and the wasting of resources.At present, the development of various surperficial spraying technologies is also more and more faster, still, still can not reach the electroplating processes effect fully at present.For this reason,, design and develop a kind of high yield, high efficiency, high stability and environment friendly and pollution-free full-automatic spraying production line of alternative traditional electrical depositing process, become present active demand in conjunction with market demand.This technology adopts precision optical machinery and pneumatics, the control automatically of computer programmable controller, electrostatic spraying, technology such as oven dry automatically exactly, the mechanical, electrical integrated technique of integrated application, make whole production line rational in infrastructure, the automaticity height, accuracy of spray height and stay in grade are reliable, and have stronger data and handle and storage capacity, can conveniently monitor the quality of production, adaptation enterprise is rapid, the requirement of precise management.
This has adopted based on Embedded intelligent process control system technology, and whole lifting program control operation is all finished on intelligent touch-screen, operates more reasonable easier; The design of wet dust removal cabinet device, the back is furnished with suction opeing, is used to extract the air that contains dust; Dedusting cabinet bottom then is furnished with the control of dust water tank; Cascade-rinsing type oil spout cabinet device design adopts the single face water curtain type, can effectively remove coating cloud, and the cascade cabinet also is equipped with devices such as swirler, water fender.
Spraying equipment is a kind of disc type (DISK) spraying equipment, and it is made up of cylindrical electrostatic spraying chamber, disc type electrostatic gun, HV generator, confession lacquer and control system.The disc type electrostatic spraying device adopts overhead chain conveyer to transport workpiece, for adapting to the needs of disc type electrostatic gun spraying, conveyor rail in the spray booth is " Ω " shape, the disc type electrostatic gun is installed in the core of circular orbit, and under the effect of elevating mechanism, the disk electrostatic gun is rotation at a high speed not only, also pump simultaneously, therefore, the atomizing ability of coating is strong, and coating cloud is evenly distributed.
Adopt and do wet dust removal combined principle, adopt cascade washing, board-like primarily efficient filter, pocket type medium air filtration and a day well tube filter level Four to filter altogether and reach dustless effect.The wet curtain washing filtering of the first floor can be removed the suspension of larger particles in the air, and can reduce bright wind-warm syndrome degree; Board-like thick effect, medium effeciency filter can be removed the dust than granule; It well tube filter then can be caught minute impurities in the air, reaches the effect of air cleaning.
Adopt heat preservation rock sandwich thermal insulation board (inner and outer plates is t0.426mm plastic-blasting plate, therebetween rock wool material) and special-purpose made from aluminium profile to form between dustless isolation, it mainly is that assurance is indoor dustless.It is good that the color steel that adopts rock wool to make has a soundproof effect, functions such as fire prevention.Require to be in slight positive pressure state and outside air isolation between isolation, guarantee circulation of air by bright wind feed system.
Adopt the various handwares of this technology processing, its surface effect can reach traditional electrical depositing process treatment effect, therefore can substitute traditional electroplating technology, avoid the various environmental pollutions that bring because of electroplating technology, have very important economy and social value and meaning.
In sum, under the prerequisite that improves the product automatic spraying production line performance in all directions, accomplish not strengthen the production difficulty, guarantee that cost performance is suitable relatively, and the raising production capacity, make in present product automatic spraying production line that the improvement of production equipment is considered in the field or all also there is more out of season place in the improvement of the selection utilization of material and processing technology thereof.
Summary of the invention
The object of the present invention is to provide a kind of accurate handware automatic spraying process, under the prerequisite that improves the product automatic spraying production line performance, accomplish that disposable spray finishing exports simultaneously, improve the product automatic spraying production line production capacity, another purpose of the present invention is, a kind of paint finishing that realizes this manufacture method is provided, an effectively extrusion of product automatic spraying production line of its secondary production of control, make the double-colored product automatic spraying production line of its disposable production can obviously distinguish two kinds of colors, and ensure that its color pigments is evenly distributed.
For effectively addressing the above problem, technical scheme provided by the invention is as follows:
A kind of accurate handware automatic spraying process, its method may further comprise the steps:
(1) product automatic spraying production line and sensor device, core component precise gear pump, spraying control system and electrostatic generator device are set;
(2) bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization spraying process is controlled automatically;
(3) described production line adopts tunnel mode, and each stage is carried out one or more manufacturing procedures respectively, sprays to from the internal layer oiliness by concrete spraying coating process that surperficial light-plated spraying is disposable according to the order of sequence to be finished several layers of spraying coating process and make it form composite coating on the structural member surface;
(3) a plurality of wave bands that can arbitrarily set of described spraying control system apportion, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle (360 degree) spraying in its program control process;
(4) described electrostatic generator device carries out certain preliminary treatment to workpiece; then aqueous paint or other coating are charged by high voltage electrostatic equipment; and under effect of electric field, be adsorbed on the processed surface of the work uniformly; pass through high-temperature baking then, paint will be melted into the protective layer of one deck densification firmly attached to surface of the work.
Described core component precise gear pump adopts the frequency converter step-less adjustment, be applicable to that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other, described product automatic spraying production line appearance cladding system directly is connected with described binary channels extrusion device line, described binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and described spraying control system directly is placed on the described binary channels extrusion device.
Adopt aqueous, environmental protective paint or other environmental protection surface sprayed on material, by cascade-rinsing type oil spout chamber, adopt the single face water curtain type, can effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use, the water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade, have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
The described spraying process of step (3) is implemented after extruding lining operation at once, the outer surface of the available multiple color dyes coating of the selection of its used pigment, but its color is at the spraying process appropriate change.
Described extrusion device push belt sprayed product automatic spraying production line simultaneously, along the mobile aspect of product appearance each other across certain distance, this distance is controlled automatically by paint finishing, and the work of control spray channel, and its pigment charging and product automatic spraying production line extrusion are finished synchronously; With of the moving direction each other at a certain distance configuration of described spray equipment,, measure described optional position by measuring and the corresponding information of this product automatic spraying production line along the amount of movement of the moving direction of the said goods along described product appearance.
A kind of spraying control system of realizing said method, it comprises I/O control module, displacement control module, spraying administration module, system management module, computing administration module and signal controlling module; Described displacement control module also comprises cycle management submodule, frequency conversion submodule and synchronization monitoring submodule; Described system management module comprises system maintenance submodule, order syndrome module and warning submodule; Described computing administration module comprises data coding submodule, data transaction submodule; Described signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule; Above-mentioned each functional module interconnects the realization interactive communication by control circuit and change-over circuit.
Described displacement control module by external connectivity port directly and binary channels extrusion device interconnect, the signalization conversion line is connected to product transmission channel control valve, described signal controlling module outer signal sensor is by the external spraying control module of signal transmission induction line.
Described I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and described external controller directly interconnects with external one or more sprayer unit.
Beneficial effect of the present invention is: the product automatic spraying production line that secondary is produced, and disposable finishing, the double-colored product automatic spraying production line of disposable production, two kinds of colors are inseparable, but can obviously distinguish two looks, and two looks are evenly distributed; Disposable extrusion technology reduces the wastage when improving production capacity, promoting quality; Extrusion equipment and mould are researched and developed design, produce, simplified production technology, the production cost of saving has features such as anti-solvent, anti-wear-resisting, anti acid alkali performance; The application of automated control technology, i.e. the application of spraying control system, its production stage of indentation is simplified its production equipment once more, strengthens the equipment improvement dynamics, no longer is confined to the upgrading of tradition machinery; Unique control module is rationalized the unique and discharging cycle period of its product of control in the paint finishing, shortened the molding cycle of product energetically, the linearisation of product automatic spraying production line appearance cladding system, spraying control system and binary channels extrusion device thereof makes it form independent special Focus production line, but production process is carried out in regularizing administration, under the prerequisite that improves the product automatic spraying production line performance in all directions, accomplish not strengthen the production difficulty.
The present invention is described in detail below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is an accurate handware automatic spraying process process flow schematic diagram of the present invention;
Fig. 2 is a spraying control system hardware module connection diagram of the present invention;
Fig. 3 is a spraying control system displacement control module submodule schematic diagram of the present invention;
Fig. 4 is a spraying control system signal controlling module submodule schematic diagram of the present invention;
Fig. 5 is a spraying control system system management module submodule schematic diagram of the present invention.
The specific embodiment
Referring to Fig. 1, a kind of accurate handware automatic spraying process, its method may further comprise the steps:
(1) product automatic spraying production line and sensor device, core component precise gear pump, spraying control system and electrostatic generator device are set;
(2) bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization spraying process is controlled automatically;
(3) described production line adopts tunnel mode, and each stage is carried out one or more manufacturing procedures respectively, sprays to from the internal layer oiliness by concrete spraying coating process that surperficial light-plated spraying is disposable according to the order of sequence to be finished several layers of spraying coating process and make it form composite coating on the structural member surface;
(3) a plurality of wave bands that can arbitrarily set of described spraying control system apportion, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle (360 degree) spraying in its program control process;
(4) described electrostatic generator device carries out certain preliminary treatment to workpiece; then aqueous paint or other coating are charged by high voltage electrostatic equipment; and under effect of electric field, be adsorbed on the processed surface of the work uniformly; pass through high-temperature baking then, paint will be melted into the protective layer of one deck densification firmly attached to surface of the work.
Described core component precise gear pump adopts the frequency converter step-less adjustment, be applicable to that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other, described product automatic spraying production line appearance cladding system directly is connected with described binary channels extrusion device line, described binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and described spraying control system directly is placed on the described binary channels extrusion device.
Adopt aqueous, environmental protective paint or other environmental protection surface sprayed on material, by cascade-rinsing type oil spout chamber, adopt the single face water curtain type, can effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use, the water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade, have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
The described spraying process of step (3) is implemented after extruding lining operation at once, the outer surface of the available multiple color dyes coating of the selection of its used pigment, but its color is at the spraying process appropriate change.
Described extrusion device push belt sprayed product automatic spraying production line simultaneously, along the mobile aspect of product appearance each other across certain distance, this distance is controlled automatically by paint finishing, and the work of control spray channel, and its pigment charging and product automatic spraying production line extrusion are finished synchronously; With of the moving direction each other at a certain distance configuration of described spray equipment,, measure described optional position by measuring and the corresponding information of this product automatic spraying production line along the amount of movement of the moving direction of the said goods along described product appearance.
Step 2 is provided with product automatic spraying production line appearance cladding system, spraying control system and binary channels extrusion device thereof; Described product automatic spraying production line appearance cladding system directly is connected with described binary channels extrusion device line, described binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and described spraying control system directly is placed on the described binary channels extrusion device.The synthetic resin extruding that will not spray by described product automatic spraying production line appearance cladding system is layed onto around the described product, forms the extruding lining unit of coating; The lining process of the extruding of described coating lining unit closely covers described product appearance, realizes every electricity, hinders electricity and leak outside by its sealing big envelope with synthetic resin, and its extrusion process is with its described product appearance and affiliated cover layer vacuum insulating.
By described spraying control system its described extruding lining unit that does not spray synthetic resin that has been covered is carried out the spraying process processing, constitute the spray unit of outer surface spraying; Described spraying process is implemented after extruding lining operation at once, the outer surface of the available multiple color spraying coating of the selection of its used pigment, but its color is at the spraying process appropriate change.
On described binary channels extrusion device, polychrom selection mechanism is set, paint finishing is provided with the cycle inversion frequency, control its product automatic spraying production line output speed, described extrusion device injects the paint vehicle of two kinds of colors simultaneously, control it by two kinds of synchronous extrusions of color, will be divided into the two-layer of different colours by the extrusion product automatic spraying production line; Described extrusion device push belt sprayed product automatic spraying production line simultaneously, each other across certain distance, this distance is controlled automatically by paint finishing, and controls spray channel along the mobile aspect of product appearance
Work is finished its pigment charging and product automatic spraying production line extrusion synchronously.
Described binary channels extrusion is by mould guiding, and two main frames of described extrusion device are linked to each other, and is controlled at the optional position of measuring product automatic spraying production line automatically by described paint finishing and implements many colors and spray synchronously; With of the moving direction each other at a certain distance configuration of described spray equipment,, measure described optional position by measuring and the corresponding information of this product automatic spraying production line along the amount of movement of the moving direction of the said goods along described product appearance.
Referring to Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of spraying control system of realizing above-mentioned novel high-temperature resistance two-color product automatic spraying production line manufacture method, it comprises I/O control module, displacement control module, spraying administration module, system management module, computing administration module and signal controlling module; Described displacement control module also comprises cycle management submodule, frequency conversion submodule and synchronization monitoring submodule; Described system management module comprises system maintenance submodule, order syndrome module and warning submodule; Described computing administration module comprises data coding submodule, data transaction submodule; Described signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule; Above-mentioned each functional module interconnects the realization interactive communication by control circuit and change-over circuit.
Described displacement control module by external connectivity port directly and binary channels extrusion device interconnect, the signalization conversion line is connected to product transmission channel control valve, described signal controlling module outer signal sensor is by the external spraying control module of signal transmission induction line.
Described I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and described external controller directly interconnects with external one or more sprayer unit.
Operation principle of the present invention is as follows: improve twice substep of its tradition and finish production model, improve conventional process tools, be in prison and reduce process on the operation, adopt the output of colouring binary channels, its production model is equal to the production model of monochromatic line, helps to improve production capacity, promotes quality, reduces the wastage.It mainly is to extrusion equipment and Mould design, the improvement that is specifically related to equipment only need be introduced fraction accessory facility, the improvement of can on traditional monochromatic line extrusion equipment, upgrading, again finish standard compliant grinding tool preparation, the upgrade design theory of its equipment and mould design not only makes the production technology of its Double-colour horn wire oversimplify, and more can improve the resistance of Double-colour horn wire and increase multinomial high-performance.Its specifically for this reason product automatic spraying production line to have an anti-solvent, anti-wear-resisting, antiacid alkali, oil resistant, resistance, high-frequency electrical performance good, and from performances such as tool profit voltinism, low-friction coefficients.Guarantee its production stage of indentation on its basis of once researching and developing effect, simplify its production equipment once more, strengthen the equipment improvement dynamics, no longer be confined to the upgrading of tradition machinery.
Concrete know-why is as follows: the extruding of the synthetic resin of not spraying is layed onto the product appearance forms coating on every side extruding lining operation; Give the spraying process of the outer surface spraying of the coating that the not synthetic resin of spraying by the lining product constitutes, two layers of conductor outsides are withstand voltage in order to increase, and can bear the FEP insulation of the different colours of higher voltage; Design a product automatic spraying production line extruder head, material that can two kinds of colors injects extruder simultaneously, and divides two layers of color extrusion, and the product automatic spraying production line of extrusion can significantly be divided into two layers; The disposable extrusion mould of design suit, two main body extrusions of spray equipment head that is associated is connected, and binary channels moves the lining product automatic spraying production line of transport tape spraying.
The present invention is not limited to above-mentioned embodiment, and all employings and similar system structure of the present invention and method thereof realize all modes of the object of the invention, all within protection scope of the present invention.
Claims (8)
1. accurate handware automatic spraying process is characterized in that its method may further comprise the steps:
(1) product automatic spraying production line and sensor device, core component precise gear pump, spraying control system and electrostatic generator device are set;
(2) bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization spraying process is controlled automatically;
(3) described production line adopts tunnel mode, and each stage is carried out one or more manufacturing procedures respectively, sprays to from the internal layer oiliness by concrete spraying coating process that surperficial light-plated spraying is disposable according to the order of sequence to be finished several layers of spraying coating process and make it form composite coating on the structural member surface;
(4) a plurality of wave bands that can arbitrarily set of described spraying control system apportion, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle (360 degree) spraying in its program control process;
(5) described electrostatic generator device carries out certain preliminary treatment to workpiece; then aqueous paint or other coating are charged by high voltage electrostatic equipment; and under effect of electric field, be adsorbed on the processed surface of the work uniformly; pass through high-temperature baking then, paint will be melted into the protective layer of one deck densification firmly attached to surface of the work.
2. accurate handware automatic spraying process according to claim 1, it is characterized in that, described step (1) is further comprising the steps of: described core component precise gear pump adopts the frequency converter step-less adjustment, be applicable to that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other, described product automatic spraying production line appearance cladding system directly is connected with described binary channels extrusion device line, described binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and described spraying control system directly is placed on the described binary channels extrusion device.
3. accurate handware automatic spraying process according to claim 1, it is characterized in that, described step (2) is further comprising the steps of: adopt aqueous, environmental protective paint or other environmental protection surface sprayed on material, by cascade-rinsing type oil spout chamber, adopt the single face water curtain type, can effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use, the water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade, have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
4. accurate handware automatic spraying process according to claim 1, it is characterized in that, described step (3) is further comprising the steps of: the described spraying process of step (3) is implemented after extruding lining operation at once, the outer surface of the available multiple color dyes coating of the selection of its used pigment, but its color is at the spraying process appropriate change.
5. accurate handware automatic spraying process according to claim 1, it is characterized in that, described step (5) is further comprising the steps of: described extrusion device push belt sprayed product automatic spraying production line simultaneously, along the mobile aspect of product appearance each other across certain distance, this distance is controlled automatically by paint finishing, and the work of control spray channel, its pigment charging and product automatic spraying production line extrusion are finished synchronously; With of the moving direction each other at a certain distance configuration of described spray equipment,, measure described optional position by measuring and the corresponding information of this product automatic spraying production line along the amount of movement of the moving direction of the said goods along described product appearance.
6. a spraying control system of realizing the described method of claim 1 is characterized in that, it comprises I/O control module, displacement control module, spraying administration module, system management module, computing administration module and signal controlling module; Described displacement control module also comprises cycle management submodule, frequency conversion submodule and synchronization monitoring submodule; Described system management module comprises system maintenance submodule, order syndrome module and warning submodule; Described computing administration module comprises data coding submodule, data transaction submodule; Described signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule; Above-mentioned each functional module interconnects the realization interactive communication by control circuit and change-over circuit.
7. spraying control system according to claim 6, it is characterized in that, described displacement control module by external connectivity port directly and binary channels extrusion device interconnect, the signalization conversion line is connected to product transmission channel control valve, described signal controlling module outer signal sensor is by the external spraying control module of signal transmission induction line.
8. spraying control system according to claim 6, it is characterized in that, described I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and described external controller directly interconnects with external one or more sprayer unit.
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| CN103801499A (en) * | 2014-01-22 | 2014-05-21 | 广东冠辉科技有限公司 | Multi-station multicolor hardware product spray coating method and equipment |
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| CN102580895A (en) * | 2012-03-20 | 2012-07-18 | 东莞市闻誉实业有限公司 | High-precision profile machining coating process and coating control system |
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Application publication date: 20110928 |