CN102129620A - Manufacturing execution system (MES) for manufacturing process of printed circuit board (PCB) - Google Patents
Manufacturing execution system (MES) for manufacturing process of printed circuit board (PCB) Download PDFInfo
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- CN102129620A CN102129620A CN2011100562433A CN201110056243A CN102129620A CN 102129620 A CN102129620 A CN 102129620A CN 2011100562433 A CN2011100562433 A CN 2011100562433A CN 201110056243 A CN201110056243 A CN 201110056243A CN 102129620 A CN102129620 A CN 102129620A
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Abstract
The invention discloses a manufacturing execution system (MES) for a manufacturing process of a printed circuit board (PCB). Management functions such as production scheduling, product tracking, quality control, equipment failure analysis and network reporting are integrated on a unified platform, and workshop management information service can be provided for a production department, a quality control department, a process department and a distribution department simultaneously by using a unified database and by network connection. The system emphasizes the integral optimization of the manufacturing process to help an enterprise to implement complete closed-loop production and assists the enterprise in establishing an integrated and real-time enterprise resource planning (ERP)/MES/system file checker (SFC) information system.
Description
Technical field
The present invention relates to MES system field, in particular a kind of MES system about the PCB processing procedure.
Background technology
In general, the modern enterprise information system is that layering realizes: the superiors are ERP(Enterprise Resource Planning of To enterprises commercial affairs and plan, Enterprise Resources Plan) system, nethermost is the on-the-spot automated system of facing production course and control.Though ERP and on-the-spot automated system have developed into very ripe degree, because the service object of ERP system is the upper strata of business administration, generally the management process to shop layer does not provide direct and detailed support.And the function of on-the-spot automated system mainly is the monitoring of field apparatus and technological parameter, and it can provide on-the-spot to managerial personnel and detect and statistics, but itself is not management system truly.So, " tomography " of management information aspect appearred between ERP system and the on-the-spot automated system, for the scheduling and the management expectancy of user workshop aspect, they often seem feel simply helpless or function weak.
Such as in the PCB manufacturing, because of its complicate fabrication process, the production cycle is longer, so information generally can't in time be grasped, causes production efficiency low.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art part, the object of the present invention is to provide a kind of MES system, to solve the low problem of production efficiency in the prior art about the PCB processing procedure.
In order to achieve the above object, the present invention has taked following technical scheme:
A kind of MES system about the PCB processing procedure, wherein, described MES system comprises following three phases:
The phase one that is connected with the upper strata ERP system, it further may further comprise the steps: change each process apparatus engineering parameter over to from ERP engineering system data, board equipment is respectively produced in monitoring in real time, on-the-spot LED electronic board shows stop time, analyze the mobility of respectively producing board equipment and each process apparatus, the processing procedure integration analysis of OEE factory is provided;
Subordinate phase, it further may further comprise the steps: derive production data to the private database main frame from each process apparatus, each is produced board equipment record sheet is provided;
Phase III, it further comprises: warning system, corrective maintenance system, with no paper system and mould management system;
Described first, second, third system carries out successively.
Described MES system about the PCB processing procedure; wherein; analyze when respectively producing the mobility of board equipment in the described phase one; adopt gatherer to judge the emotionally condition of sowing of respectively producing board equipment; simultaneously; described gatherer is sent to the little billboard of board that is used for showing in real time situation stop time with each stop time of producing board equipment, and the little billboard of described board is installed on the corresponding production board equipment.
Described MES system about the PCB processing procedure wherein, also comprises the big billboard of a board that is connected with production line, is used for respectively producing on this production line of roll display the mobility situation of board equipment.
Described MES system about the PCB processing procedure, wherein, the warning system in the described phase III further comprises, alarm lamp, E-mail alarm system, SMS warning system.
Described MES system about the PCB processing procedure, wherein, described alarm lamp is provided with hummer.
Described MES system about the PCB processing procedure, wherein, the record sheet in the described subordinate phase further comprises: produce record sheet, unit exception record sheet, quality yield record sheet in batches.
MES system about the PCB processing procedure provided by the invention, integrated such as management functions such as production scheduling, tracking of products, quality control, equipment fault analysis, network forms on the unified platform, use unified database and can provide the workshop management information service as production division, quality testing department, technology department, logistics department etc. simultaneously by net connection.System helps the complete loop production of enterprise implement by the global optimization of emphasizing manufacture process, assists enterprise to set up integrated and ERP/MES/SFC information systems real time implementation.
Description of drawings
Fig. 1 is the structural representation of the warning system of the embodiment of the invention.
Embodiment
The invention provides a kind of MES system about the PCB processing procedure, the location of this MES system is the execution level that is between plan layer and the on-the-spot automated system, mainly is responsible for Workshop Production management and scheduled for executing.
A kind of MES system about the PCB processing procedure of the present invention carries out successively by following three phases: the phase one, subordinate phase and the phase III that are connected with the upper strata ERP system.
Particularly; the described phase one further may further comprise the steps: change each process apparatus engineering parameter over to from ERP engineering system data; board equipment is respectively produced in monitoring in real time; on-the-spot LED electronic board shows stop time; analyze the mobility of respectively producing board equipment and each process apparatus, the processing procedure integration analysis of OEE factory is provided.Subordinate phase further may further comprise the steps: derive production data to the private database main frame from each process apparatus board, each is produced board equipment record sheet is provided.Phase III further comprises: warning system, corrective maintenance system, with no paper system and mould management system.
Further, each is produced board and comprises work on the spot boards such as boring, a bronze medal, two bronze medals, CNC, pressing.Analyze when respectively producing the mobility of board equipment in the described phase one; adopt gatherer to judge the emotionally condition of sowing of respectively producing board equipment; simultaneously; described gatherer is sent to the little billboard of board that is used for showing in real time situation stop time with each stop time of producing board equipment, and the little billboard of described board is installed on the corresponding production board equipment.Can also comprise the big billboard of a board that is connected with production line, be used for respectively producing on this production line of roll display the mobility situation of board equipment.Record sheet further comprises: produce record sheet, unit exception record sheet, quality yield record sheet in batches.
Mobility English is called activation or utilization, the shared proportion of time that the equipment that is meant took for the creation of value in the time that can provide.Be meant the production quantity that machinery and equipment is possible and the ratio of actual production quantity.
For making purpose of the present invention, technical scheme and effect clearer, clear and definite, below with reference to accompanying drawing and give an actual example that the present invention is described in more detail.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
See also Fig. 1, Fig. 1 is the structural representation of the warning system of the embodiment of the invention.As shown in the figure, described warning system connects MES data server, ERP data server, short breath opertaing device, sees plate server, application server etc. by TCP/IP.Wherein, the equipment and the special SIM card of described short breath opertaing device collocation mobile network operator can be realized the news in brief warning function; Described E-mail alarm system adopt send automatically Email to the object of appointment to realize warning function; Touch-screen PC sets up on the product line, makes things convenient for the user to check the SOP archives of renewal, realizes management with no paper at all.Particularly, described warning system comprises alarm lamp, E-mail alarm system, SMS warning system.Alarm lamp can be three look alarm lamps, and the collocation hummer is used to produce the line Realtime Alerts.
Further, can introduce the artificial intelligence notion in a kind of MES system of the present invention, be used for having promoted greatly the technological improvement of this type systematic about the PCB processing procedure.Introduce the API(simple function that Agent in the artificial intelligence replaces current MES system), be that to the system integration is progressive greatly.The Agent original meaning is the procurator, thereby Agent is the program that can control himself decision-making and behavior according to it to the perception of its environment in the artificial intelligence.In the MES system, use Agent to replace API, mean and use a kind of intelligent program to replace coming integrated system with the simple function that uses now in the past.This means integrated more system between the system, more can organically merge, system is intelligent more to the response of outside.
A kind of MES system about the PCB processing procedure provided by the invention is provided as optimization from ordering into the required information of the activity in production of finishing to product, utilization in time, information accurately, instruct, start, respond and the activity of record factory, thereby can make rapidly the efficient that responds, reduces non-increment activity, improves factory's operation to the variation of condition, simultaneously, described MES system's employing parameter is imported automatically, and minimizing personnel input avoids input error and minimizing to scrap; Adopt the function form of integrating, make the management transparence, promote the efficiency of management; Can reduce breakdown rate to the precognition maintenance of equipment, promote production capacity and reduction and scrap, reduce scrap cost.
A kind of MES system provided by the invention about the PCB processing procedure, integrated such as management functions such as production scheduling, tracking of products, quality control, equipment fault analysis, network forms on the unified platform, use unified database and can provide the workshop management information service as production division, quality testing department, technology department, logistics department etc. simultaneously by net connection.System helps the complete loop production of enterprise implement by the global optimization of emphasizing manufacture process, assists enterprise to set up integrated and ERP/MES/SFC information systems real time implementation.
Be understandable that, for those of ordinary skills, can be equal to replacement or change according to technical scheme of the present invention and inventive concept thereof, and all these changes or replacement all should belong to the protection domain of the appended claim of the present invention.
Claims (6)
1. the MES system about the PCB processing procedure is characterized in that, described MES system comprises following three phases:
The phase one that is connected with the upper strata ERP system, it further may further comprise the steps: change each process apparatus engineering parameter over to from ERP engineering system data, board equipment is respectively produced in monitoring in real time, on-the-spot LED electronic board shows stop time, analyze the mobility of respectively producing board equipment and each process apparatus, the processing procedure integration analysis of OEE factory is provided;
Subordinate phase, it further may further comprise the steps: derive production data to the private database main frame from each process apparatus, each is produced board equipment record sheet is provided;
Phase III, it further comprises: warning system, corrective maintenance system, with no paper system and mould management system;
Described phase one, subordinate phase, phase III carry out successively.
2. the MES system about the PCB processing procedure according to claim 1; it is characterized in that: analyze in the described phase one when respectively producing the mobility of board equipment; adopt gatherer to judge the emotionally condition of sowing of respectively producing board equipment; simultaneously; described gatherer is sent to the little billboard of board that is used for showing in real time situation stop time with each stop time of producing board equipment, and the little billboard of described board is installed on the corresponding production board equipment.
3. the MES system about the PCB processing procedure according to claim 2 is characterized in that: also comprise the big billboard of a board that is connected with production line, be used for respectively producing on this production line of roll display the mobility situation of board equipment.
4. a kind of MES system about the PCB processing procedure according to claim 1, it is characterized in that: the warning system in the described phase III further comprises alarm lamp, E-mail alarm system, SMS warning system.
5. the MES system about the PCB processing procedure according to claim 4, it is characterized in that: described alarm lamp is provided with hummer.
6. the MES system about the PCB processing procedure according to claim 1 is characterized in that: the record sheet in the described subordinate phase further comprises produces record sheet, unit exception record sheet, quality yield record sheet in batches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100562433A CN102129620A (en) | 2011-03-09 | 2011-03-09 | Manufacturing execution system (MES) for manufacturing process of printed circuit board (PCB) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100562433A CN102129620A (en) | 2011-03-09 | 2011-03-09 | Manufacturing execution system (MES) for manufacturing process of printed circuit board (PCB) |
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| CN102129620A true CN102129620A (en) | 2011-07-20 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102663150A (en) * | 2012-03-02 | 2012-09-12 | 无锡东领电子有限公司 | PCB computer aided manufacturing management system and method |
| CN103345235A (en) * | 2013-07-18 | 2013-10-09 | 上海华力微电子有限公司 | Method and module for establishing data acquisition rule of statistical process control system |
| CN103679359A (en) * | 2013-12-09 | 2014-03-26 | 华南理工大学 | SMT central intelligent optimal management and monitoring system |
| CN104850929A (en) * | 2015-03-31 | 2015-08-19 | 山西南烨立碁光电有限公司 | MES for LED epitaxy and chip manufacture |
| CN105182940A (en) * | 2015-09-17 | 2015-12-23 | 天地科技股份有限公司 | Intelligent welding workshop information monitoring and management system for hydraulic support |
| CN105894170A (en) * | 2015-01-26 | 2016-08-24 | 香港纺织及成衣研发中心有限公司 | Rapid response management system and method for clothing production |
| CN106779592A (en) * | 2016-12-02 | 2017-05-31 | 林冠良 | A kind of improving production management banner system and application process |
| CN107563627A (en) * | 2017-08-25 | 2018-01-09 | 宁波灵云科技信息服务有限公司 | Workshop MES management methods and system based on bar codes technique |
| CN107643742A (en) * | 2017-09-26 | 2018-01-30 | 厦门集信实科技有限公司 | The system of printed circuit holding retrospect |
| CN110119906A (en) * | 2019-05-23 | 2019-08-13 | 合肥联宝信息技术有限公司 | A kind of method and apparatus of management product quality |
| CN113238532A (en) * | 2021-05-08 | 2021-08-10 | 万安裕维电子有限公司 | Control system and control method for manufacturing process of PCB |
| TWI804745B (en) * | 2020-07-09 | 2023-06-11 | 鼎華智能系統股份有限公司 | Manufacturing measurement system |
-
2011
- 2011-03-09 CN CN2011100562433A patent/CN102129620A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102663150A (en) * | 2012-03-02 | 2012-09-12 | 无锡东领电子有限公司 | PCB computer aided manufacturing management system and method |
| CN103345235A (en) * | 2013-07-18 | 2013-10-09 | 上海华力微电子有限公司 | Method and module for establishing data acquisition rule of statistical process control system |
| CN103345235B (en) * | 2013-07-18 | 2015-03-11 | 上海华力微电子有限公司 | Method and module for establishing data acquisition rule of statistical process control system |
| CN103679359A (en) * | 2013-12-09 | 2014-03-26 | 华南理工大学 | SMT central intelligent optimal management and monitoring system |
| CN105894170A (en) * | 2015-01-26 | 2016-08-24 | 香港纺织及成衣研发中心有限公司 | Rapid response management system and method for clothing production |
| CN104850929A (en) * | 2015-03-31 | 2015-08-19 | 山西南烨立碁光电有限公司 | MES for LED epitaxy and chip manufacture |
| CN105182940A (en) * | 2015-09-17 | 2015-12-23 | 天地科技股份有限公司 | Intelligent welding workshop information monitoring and management system for hydraulic support |
| CN106779592A (en) * | 2016-12-02 | 2017-05-31 | 林冠良 | A kind of improving production management banner system and application process |
| CN107563627A (en) * | 2017-08-25 | 2018-01-09 | 宁波灵云科技信息服务有限公司 | Workshop MES management methods and system based on bar codes technique |
| CN107643742A (en) * | 2017-09-26 | 2018-01-30 | 厦门集信实科技有限公司 | The system of printed circuit holding retrospect |
| CN110119906A (en) * | 2019-05-23 | 2019-08-13 | 合肥联宝信息技术有限公司 | A kind of method and apparatus of management product quality |
| CN110119906B (en) * | 2019-05-23 | 2022-03-25 | 合肥联宝信息技术有限公司 | Method and device for managing product quality |
| TWI804745B (en) * | 2020-07-09 | 2023-06-11 | 鼎華智能系統股份有限公司 | Manufacturing measurement system |
| CN113238532A (en) * | 2021-05-08 | 2021-08-10 | 万安裕维电子有限公司 | Control system and control method for manufacturing process of PCB |
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Application publication date: 20110720 |