Ultrasound cleaner of oil filled transformer and cleaning method thereof
Technical field
The invention belongs to the oil filled transformer applied technical field, especially relate to a kind of ultrasound cleaner of oil filled transformer and cleaning method thereof.
Background technology
In the prior art field.The conventional method that oil filled transformer is cleaned is to adopt after the heating of high-quality transformer oil, circulation flushing is carried out in injection transformer inside, in the circulation flushing process, at times the transformer oil that cleans usefulness is surveyed sample, after the oil sample of being checked is qualified, then stop to the new transformer oil of the inner injection of transformer.But, because transformer oil, makes the decreasing insulating of transformer oil itself if with after air contact, will absorb airborne moisture, and oxidation reaction generation greasy filth can take place and greasy filth is difficult to clear up.Thereby make the cooling effect variation of transformer oil.Thereby, when adopting above-mentioned conventional cleaning method that transformer is cleaned, have that transformer oil waste is serious, cleaning effect difference and uneconomic defective and a deficiency.
When especially carbon deposit occurring in transformer inside, the transformer oil mass that is consumed is bigger and cleaning performance is poorer, in addition if cleaning method is improper, air is entered in the transformer, thereby make transformer oil generation oxidation reaction and produce greasy filth, make that the cleaning difficulty is bigger, in sum, the above-mentioned conventional method that oil filled transformer is cleaned oil consumption not only consuming time, and extremely uneconomical.
Summary of the invention
Technical problem to be solved by this invention is at above-mentioned deficiency of the prior art, provide a kind of simple in structure, cost is low and processing and fabricating ultrasound cleaner of oil filled transformer easily.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of ultrasound cleaner of oil filled transformer is characterized in that: comprise a plurality of ultrasonic transducers that are fixed on the outside, the corresponding need cleaning position of transformer oil pipe respectively by the couplant piece; Described couplant piece folder pad between ultrasonic transducer and transformer oil pipe, and its with ultrasonic transducer and transformer oil pipe between all be connected with stickup or suction type; Described ultrasonic transducer comprises that operating frequency is by 50-400KHz and the inner long-pending greasy filth of transformer oil pipe is carried out the ultrasonic transducer one of emulsification and operating frequency is 30 ± 5KHz and ultrasonic transducer two that transformer oil pipe inside is cleaned; The cleaning part bit quantity of the inner easily long-pending greasy filth of the quantity of described ultrasonic transducer one and transformer oil pipe is consistent, the quantity of described ultrasonic transducer two and couplant piece and transformer oil pipe inside all need to clean the quantity at position consistent; Described ultrasonic transducer one is formed a ultrasonic energy field that the long-pending greasy filth of the inner institute of transformer oil pipe is carried out emulsification, ultrasonic energy field that the carbon distribution and the grease after the greasy filth emulsification of described transformer oil pipe inside are cleaned of described ultrasonic transducer two compositions; The corresponding angle of cleaning part interdigit that needs with the transformer oil pipe of the front end face of described ultrasonic transducer is not more than 40 °.
The angle of the corresponding need with the transformer oil pipe of the front end face of described ultrasonic transducer cleaning part interdigit is 5 °~40 °.
The polycrystalline substance of described couplant piece is corresponding with the external structure that the corresponding need of transformer oil pipe clean the position, and its top is that a corresponding need cleaning part interdigit angle with the transformer oil pipe is 5 °~40 ° inclined-plane.
Described couplant piece is the steel medium block.
All paste fixing between described couplant piece and ultrasonic transducer and the transformer oil pipe by couplant.
The leading section of described ultrasonic transducer is provided with the permanent magnet one that it is adsorbed in described steel medium block top, and described steel medium block bottom is adsorbed with it is absorbed and fixed at the corresponding permanent magnet two that needs to clean the position of transformer oil pipe.
The rearward end of described ultrasonic transducer is provided with the insulated handle that lifts usefulness.
Also invention also provides the method for utilizing ultrasound cleaner of oil filled transformer to clean that a kind of method step is simple, easy to operate, cleaning speed is fast and cleaning performance is good, it is characterized in that this method may further comprise the steps:
Step 1, at oil filled transformer under shut down condition, all need clean the position to look for oil filled transformer oil pipe inside, and correspondingly mark in the transformer oil pipe outside, describedly need to clean the position that the position be the inner easily accumulation greasy filth of transformer oil pipe and carbon distribution in the transformer running; In the labeling process, mark is distinguished at the cleaning position of the inner easily long-pending greasy filth of described transformer oil pipe;
Step 2, fixed coupling medium block: a plurality of couplant pieces are cleaned on the position at the need that marked with stickup or suction type respective fixation respectively;
Step 3, greasy filth emulsification: earlier ultrasonic transducer one is fixed on the couplant piece top of being fixed on the cleaning position of the easily long-pending greasy filth in transformer oil pipe inside with stickup or suction type correspondence, and makes the front end face of ultrasonic wave transducer one and the inner easy angle that amasss the cleaning part interdigit of greasy filth of transformer oil pipe be not more than 40 °; Start all ultrasonic transducers one afterwards, the inner long-pending greasy filth of transformer oil pipe is carried out emulsification, emulsification times is 8~15min; After emulsification finishes, extract ultrasonic transducer one;
Step 4, cleaning: earlier with ultrasonic transducer two pasting or the suction type correspondence is fixed on the couplant piece top that all need clean on the position fix, and make the angle of front end face and need cleaning part interdigit of ultrasonic wave transducer two be not more than 40 °; Start all ultrasonic transducers two afterwards, the carbon distribution of transformer oil pipe inside and the grease after the greasy filth emulsification are cleaned, scavenging period is 8~15min; After cleaning end, extract ultrasonic transducer two;
After step 5, cleaning finish, treat that after the inner oil quality of check transformer oil pipe (6) met the requirement of the transformer fluid specifications of quality, fresh oil was injected in the inside of the oil filled transformer after cleaning again.
The present invention compared with prior art has the following advantages:
1, used ultrasonic cleaner simple in structure, cost of manufacture is low and processing and fabricating is convenient.
2, the method for utilizing above-mentioned ultrasonic cleaner that oil filled transformer is cleaned, not only method step is simple, easy to operate, and it is low to clean cost, and cleaning speed is fast, cleaning performance is good, and is time saving and energy saving, thereby has very high market value and economy.
In sum, not only simple in structure, the processing and fabricating convenience of ultrasonic cleaner that the present invention is used, and cleaning speed is fast, cleaning performance is good, can effectively solve existing complex operation in the existing oil filled transformer cleaning process, cleaning charge with high, transformer oil waste seriously, defective and deficiency such as cleaning performance is poor, waste time and energy.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is the user mode reference diagram of ultrasonic cleaner first embodiment of the present invention.
Fig. 2 is the user mode reference diagram of ultrasonic cleaner second embodiment of the present invention.
The cleaning method flow chart that Fig. 3 utilizes ultrasonic cleaner to clean for the present invention.
Description of reference numerals:
The 1-ultrasonic transducer; 2-couplant piece; 3-permanent magnet one;
4-permanent magnet two; The 5-insulated handle; 6-transformer oil pipe;
7-couplant layer.
Embodiment
Embodiment 1
As shown in Figure 1, ultrasound cleaner of oil filled transformer of the present invention comprises a plurality of ultrasonic transducers 1 that are fixed on the outside, transformer oil pipe 6 corresponding need cleaning position respectively by couplant piece 2.Described couplant piece 2 folder pads between ultrasonic transducer 1 and transformer oil pipe 6, and its with ultrasonic transducer 1 and transformer oil pipe 6 between all be connected with stickup or suction type.
Described ultrasonic transducer 1 comprises that operating frequency is by 50-400KHz and the inner long-pending greasy filth of transformer oil pipe 6 are carried out the ultrasonic transducer one of emulsification and operating frequency is 30 ± 5KHz and ultrasonic transducer two that transformer oil pipe 6 inside are cleaned.The cleaning part bit quantity of the quantity of described ultrasonic transducer one and transformer oil pipe 6 inner easily long-pending greasy filth is consistent, the quantity of described ultrasonic transducer two and couplant piece 2 and transformer oil pipe 6 inside all need to clean the quantity at position consistent.Described ultrasonic transducer one is formed a ultrasonic energy field that the long-pending greasy filth of transformer oil pipe 6 inner institutes is carried out emulsification, ultrasonic energy field that the carbon distribution and the grease after the greasy filth emulsification of described transformer oil pipe 6 inside are cleaned of described ultrasonic transducer two compositions.The front end face of described ultrasonic transducer 1 is not more than 40 ° with the transformer oil pipe 6 corresponding angles of cleaning part interdigit that need, so that cleaning area is bigger behind the ultrasonic scatterer.
In the present embodiment, described ultrasonic transducer 1 is the piezoelectric-type ultrasonic wave transducer, and the front end face of described ultrasonic transducer 1 is 5 °~40 ° with the angle of transformer oil pipe 6 corresponding need cleaning part interdigits.The polycrystalline substance of described couplant piece 2 and transformer oil pipe 6 be corresponding, and to need to clean the external structures at positions corresponding, and its top is one to be 5 °~40 ° inclined-plane with transformer oil pipe 6 corresponding need cleaning part interdigit angles.Described couplant piece 2 is the steel medium block.
Be connected with bonding method between described couplant piece 2 and ultrasonic transducer 1 and the transformer oil pipe 6, specifically, all paste between described couplant piece 2 and ultrasonic transducer 1 and the transformer oil pipe 6 by couplant fixing, and the corresponding one deck couplant layer 7 that between couplant piece 2 and transformer oil pipe 6, forms.The rearward end of described ultrasonic transducer 1 is provided with the insulated handle 5 that lifts usefulness.
In conjunction with Fig. 3, the method for utilizing ultrasound cleaner of oil filled transformer to clean of the present invention may further comprise the steps:
Step 1, look for oil filled transformer oil pipe 6 inner all need clean the position, and correspondingly mark in transformer oil pipe 6 outsides, describedly need to clean the positions that the position be transformer oil pipe 6 inner easily accumulation greasy filth and carbon distribution in the transformer running; In the labeling process, mark is distinguished at the cleaning position of described transformer oil pipe 6 inner easily long-pending greasy filth.
Look for described oil filled transformer oil pipe 6 inner all need clean the position time, then the positions of transformer oil pipe 6 inner easily accumulation greasy filth and carbon distribution in the oil filled transformer that directly draws with reference to experimental study are perhaps rule of thumb looked for.For example, China Electric Power Publishing House in January, 2002 publish, in the 117th page of " electrical operation " book of Pan Longde chief editor, in the oily natural circulation forced air cooling system of the oily natural circulation air natural cooling system of Fig. 5-3 and Fig. 5-4, the positions of transformer oil pipe 6 inner easily accumulation greasy filth and carbon distribution in the oil filled transformer have been marked.
Step 2, fixed coupling medium block 2: a plurality of couplant pieces 2 are cleaned on the position at the need that marked with the bonding method respective fixation respectively.
Step 3, greasy filth emulsification: earlier ultrasonic transducer one is fixed on couplant piece 2 tops of being fixed on the cleaning position of the easily long-pending greasy filth in transformer oil pipe 6 inside with the bonding method correspondence, and makes the front end face of ultrasonic wave transducer one and the transformer oil pipe 6 inner angles that easily amass the cleaning part interdigit of greasy filth be not more than 40 °; Start all ultrasonic transducers one afterwards, transformer oil pipe 6 inner long-pending greasy filth are carried out emulsification, emulsification times is 8~15min; After emulsification finishes, extract ultrasonic transducer one.
Step 4, cleaning: earlier ultrasonic transducer two is fixed on couplant piece 2 tops that all need clean on the position fix with the bonding method correspondence, and makes the angle of front end face and need cleaning part interdigit of ultrasonic wave transducer two be not more than 40 °; Start all ultrasonic transducers two afterwards, the carbon distribution of transformer oil pipe 6 inside and the grease after the greasy filth emulsification are cleaned, scavenging period is 8~15min; After cleaning end, extract ultrasonic transducer two.
After step 5, cleaning finish, treat that fresh oil is injected in the inside of the oil filled transformer after cleaning again after check transformer oil pipe 6 inner oil qualities meet the requirement of the transformer fluid specifications of quality.
Embodiment 2
As shown in Figure 2, in the present embodiment, as different from Example 1: be connected with suction type between described couplant piece 2 and ultrasonic transducer 1 and the transformer oil pipe 6, specifically, the leading section of described ultrasonic transducer 1 is provided with the permanent magnet 1 that it is adsorbed in described steel medium block top, described steel medium block bottom is adsorbed with it is absorbed and fixed at the transformer oil pipe 6 corresponding permanent magnets 24 that need to clean the position, and the remainder 26S Proteasome Structure and Function is all identical with embodiment 1.
Correspondingly, when utilizing described ultrasonic cleaner to clean, as different from Example 1: described couplant piece 2 is absorbed and fixed on the transformer oil pipe 6 by permanent magnet 24, ultrasonic transducer 1 is absorbed and fixed at couplant piece 2 by permanent magnet 1, and all the other cleaning steps are all identical with embodiment 1.Described permanent magnet 1 and permanent magnet 24 are annular magnet.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, everyly any simple modification that above embodiment did, change and equivalent structure changed, all still belong in the protection range of technical solution of the present invention according to the technology of the present invention essence.