CN101211469A - Refractory materials manufacturing enterprise yield monitoring system and method - Google Patents
Refractory materials manufacturing enterprise yield monitoring system and method Download PDFInfo
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- CN101211469A CN101211469A CNA2006101673752A CN200610167375A CN101211469A CN 101211469 A CN101211469 A CN 101211469A CN A2006101673752 A CNA2006101673752 A CN A2006101673752A CN 200610167375 A CN200610167375 A CN 200610167375A CN 101211469 A CN101211469 A CN 101211469A
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Abstract
The invention discloses an output monitoring system of a refractories producing enterprise, which comprises a terminal device arranged in individual refractories producing enterprises and a remote server. The invention is characterized in that: the terminal device comprises a temperature sensor which is arranged on an oven body and a signal processing controller, wherein the temperature sensor is positioned in the uttermost layer of the oven body, and the signal processing controller comprises a sensor analogue signal collector, a digital signal processor, a wireless communication module, a memory and a power source. The temperature sensor can sense the temperature of the oven body and transmit the temperature signal to the sensor analogue signal collector. The collected temperature signal is performed digitalized processing by the digital signal processor, and a data packet is generated. The data packet is sent to the remote server through the wireless communication module. The remote server generates the output data according to the received data packet, and stores the output data into corresponding database. At the same time, the memory stores the relevant data packet.
Description
Technical field
The present invention relates to a kind of yield monitoring system and method for refractory materials manufacturing enterprise.
Background technology
The refractory materials manufacturing enterprise major part is an individual economy enterprise, again in addition in the fire resistive material enterprise part be welfare enterprise, sell various informativeization, bring certain degree of difficulty to tax work.Up to the present, tax revenue mainly is to declare and inspection combines according to enterprise, does not have the measures for the supervision of substantive science, and human factor is occupied important component.For reaching the science of tax work, promote the reasonable growth of tax revenue, just must hold accurately the condition of production, thereby in the problem that fundamentally solves the tax revenue monitoring.For this reason, the applicant has applied for that in 2004 the patent No. is that No. 200420010742.4, are called refractory materials manufacturing enterprise tax revenue supervising device, comprise kiln body, control module and the output unit that is connected with control module, also include the temperature sensor, wireless transmission unit, Internet data center and the data tax control terminal that are connected with control module, wireless transmission unit links to each other with data tax control terminal with Internet data center by the INTERNET internet, temperature sensor is installed in the thermometric through hole that kiln body top has, and inserts in the kiln body.Though above-mentioned patent can be monitored accurately to tax revenue, because temperature sensor is to insert in the kiln body, its long-term work is in hot environment, and aged deterioration influences monitoring effect easily.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of and can monitors the output of refractory materials manufacturing enterprise, and long-lived yield monitoring system and method.
According to a kind of refractory materials manufacturing enterprise yield monitoring system provided by the invention, comprise the terminal device and the remote server that are installed in each refractory materials manufacturing enterprise, limit, kiln side is provided with a suspension bracket, described terminal device comprises a temperature sensor and a signal processing controller, described temperature sensor is installed on the described suspension bracket, its detection portion is positioned at the outermost layer of kiln body, described signal processing controller comprises the Sensor Analog Relay System signal picker, digital signal processor, wireless communication module, storer and power supply, the temperature of described temperature sensor senses kiln body, and temperature signal is transferred to described Sensor Analog Relay System signal picker, the temperature signal of gathering carries out digitized processing by described digital signal processor again, produce packet, described packet is sent to described remote server by described wireless communication module, described remote server is produced yield data according to the packet that receives, and yield data deposited in the corresponding database, described storer is stored related data packets simultaneously.
Also have following attached technical characterictic according to a kind of refractory materials manufacturing enterprise yield monitoring system provided by the invention:
Described suspension bracket is fixed on the platform of kiln body.
Described terminal device also comprises the pressure transducer that is installed in below the kiln track into and to advancing the counter that kiln lorry number detects, described pressure transducer and described counter are transferred to described analog signal collector with lorry weight and the number signal that collects, lorry weight and number signal are carried out digitized processing by described digital signal processing again, produce packet, described packet is sent to remote server by described wireless communication module, simultaneously by described memory stores related data packets.
Described terminal device is provided with anti-cheating device.
According to a kind of refractory materials manufacturing enterprise yield method for supervising provided by the invention, comprise the following steps:
A, by the temperature signal that is positioned at the outermost temperature sensor continuous acquisition of kiln body kiln body;
B, the temperature signal of being gathered is carried out digitized processing, obtain packet by signal processing controller;
C, the gained packet is sent to remote server by wireless mode, described remote server generates yield data according to the packet that receives, and forms the yield data storehouse;
Have following advantage according to a kind of refractory materials manufacturing enterprise yield monitoring system provided by the invention and method: the present invention is installed in temperature sensor on the suspension bracket of kiln body one side, the detection portion of temperature sensor is positioned at the outermost layer of kiln body, therefore the temperature of its measurement has only several Baidu, reduced the infringement of high temperature greatly to temperature sensor, prolonged the serviceable life of temperature sensor, simultaneously, the signal transmission line of temperature sensor can be along described suspension bracket wiring, having changed original transmission line walks from the kiln body, stand high temperature and burn, improved the security of equipment; Secondly, the yield data of each enterprise all is transferred in the database of remote server of revenue department, analyzes, statistics is very convenient, and every month can automatic report generation, makes things convenient for the work of revenue department; Once more, anti-cheating device is installed among the present invention, prevents the artificial destruction watch-dog.
Description of drawings
Fig. 1 is the temperature sensor mounting structure synoptic diagram of smoke guide kiln of the present invention;
Fig. 2 is the pressure transducer sum counter mounting structure synoptic diagram of tunnel cave of the present invention;
Fig. 3 is the system chart of smoke guide kiln of the present invention;
Fig. 4 is the system chart of tunnel cave of the present invention;
Fig. 5 is the structured flowchart of signal processing controller of the present invention.
Embodiment
For the sintering of fire resistive material, mainly be that smoke guide kiln and tunnel cave dual mode are arranged.Adopt the sintering processing of smoke guide kiln, because the capacity of its sintering is certain, therefore, only need the temperature of kiln body is detected for this kiln body, according to the variation of temperature rule, the number of times of statistics firing can the analytical calculation yield.But for tunnel cave, its production run is continuous, therefore, judges its sintering duty by the collecting temperature signal, again by weight and the quantity that enters the lorry in the kiln body is detected, thereby calculates output.
Referring to Fig. 1, Fig. 3 and Fig. 5, preferred embodiment according to a kind of supervisory system provided by the invention, comprise terminal device that is installed in each refractory materials manufacturing enterprise and the remote server 2 that is installed in revenue department, described terminal device comprises a temperature sensor 1 and a signal processing controller 3 that is installed on the kiln body 10, be fixed with a suspension bracket 4 on the kiln body 10 side platforms 102, described temperature sensor 3 is installed on the described suspension bracket 4, and its detection portion is positioned at the outermost layer 101 of kiln body 10.Described temperature sensor 1 also is connected with the signal transmitting device.Described signal processing controller 3 comprises Sensor Analog Relay System signal picker 31, digital signal processor 32, wireless communication module 33, storer 34 and power supply 35, the temperature of described temperature sensor 1 induction kiln body, and temperature signal after handling, the signal transmitting device is transferred to described Sensor Analog Relay System signal picker 31, the temperature signal of gathering carries out digitized processing by described digital signal processor 32 again, produce packet, described packet is sent to described remote server 2 by described wireless communication module 33, described remote server 2 generates yield data according to the packet that receives, and yield data deposited in the corresponding database, described storer 34 is stored related data packets simultaneously.For its course of work of smoke guide kiln be, advanced luggage kiln, this moment, temperature was a normal temperature, began heating then, this moment, temperature rose, reach sintering temperature, will keep the high temperature of certain hour this moment, after sintering is finished, the kiln body slowly cools off, this moment problem be in the decline process, reach normal temperature after, whole sintering process is finished.Therefore, this temperature changing process according to the kiln body can calculate the number of times of firing, thereby calculates the output of whole smoke guide kiln.Simultaneously, temperature sensor 1 is lifted on the suspension bracket 4, only the detection portion with temperature sensor 1 stretches in the outermost layer of kiln body, and its detected temperatures has only several Baidu.Improved the serviceable life of temperature sensor.In addition, if the detection through hole is set, can influence the intensity of whole kiln body on kiln body 10.And temperature sensor 1 only is installed in the outermost layer of kiln body, can the intensity of kiln body not impacted.The signal transmssion line of temperature sensor 1 also can be connected in the signal processing controller 3 by suspension bracket, has solved originally signal wire directly to be placed on the drawback that bring on kiln body 10 surfaces.Signal processing controller of the present invention adopts 8051 single-chip microcomputers, and its cost is low, and good stability can satisfy requirements of one's work under the rugged surroundings.
Referring to Fig. 2, Fig. 4 and Fig. 5, for tunnel cave, its course of work is, earlier in the entrucking district with the adobe entrucking, and push in the tunnel cave, pass through dry section, preheating zone, firing zone, cooling zone again, then the fire resistive material kiln discharge finished of sintering.Its course of work is continuous, and the temperature of firing zone is stable always.Therefore, at firing zone mounting temperature sensor 1, can detect the duty of tunnel cave.Described terminal device also comprises the pressure transducer 11 that is installed in below the kiln track into and to advancing the counter 12 that kiln lorry number detects, described pressure transducer 11 and described counter 12 are transferred to described analog signal collector 31 with lorry weight and the number signal that collects, lorry weight and number signal are carried out digitized processing by described digital signal processor 32 again, produce packet, described packet is sent to remote server 2 by described wireless communication module 33, simultaneously by described storer 34 storage related data packets.The present invention pushes the weight signal and the number signal of the lorry 102 in the kiln body by detection, calculates the yield data that enters in the kiln body, again according to temperature signal, gets rid of the weight and the number signal that enter the lorry in the kiln body under the off working state.The yield data that really is used for sintering.
Referring to Fig. 3, in the foregoing description that the present invention provides, described terminal device is provided with anti-cheating device.In order to improve the functional reliability of equipment, prevent that the people is for damaging.At installing terminal equipment camera 51 and sensor 52, described sensor 52 comprises that the opening sensor of sense terminals opening of device state and people are the break-make sensor of line disconnection.Therefore, if people's fail temperature sensor 1 is arranged, promptly can produce alerting signal.In addition, if there is the people to cut off line between temperature sensor 1 and the signal processing controller 3, then the break-make sensor will detect shutoff signal, and the generation alerting signal.Simultaneously, described camera 51 is preserved the picture that destroys, and the staff also can watch on-the-spot duty and destruction situation by remote server, has reduced fast inspection personnel's workload.Also be provided with ups power in the described power supply 35, prevent under the situation of sudden power the device losses data.If artificially break the equipment electricity consumption, system can't quit work at once, its certain hour that can work on, and according to the signal that other sensor arrive, whether other equipment work on around judging.Thereby generation alerting signal.Be added with specific user's sign in the above-mentioned alerting signal, send in the remote server 2 by wireless communication module 33, and can be assigned to automatically in the corresponding database, convenient statistics and management.
A kind of method for supervising according to the present invention provides comprises the following steps:
A, by the temperature signal that is positioned at the temperature sensor 1 continuous acquisition kiln body on the kiln body 10;
B, the temperature signal of being gathered is carried out digitized processing, obtain packet by signal processing controller;
C, the gained packet is sent to remote server by wireless mode, described remote server generates yield data according to the packet that receives, and forms the yield data storehouse.
In step b, be provided with the reference data of the temperature signal that changes based on some cycles in the described remote server 2, temperature signal and the reference data of continuous acquisition compared, obtain the production information of fire resistive material, the generation yield data.
In step a, by being installed in the weight signal that pressure transducer collection on the kiln track into enters the lorry in the kiln body, enter the number signal of the lorry in the kiln body by the counter collection, described signal processing controller 1 pair of weight signal of being gathered, number signal and temperature information carry out digitized processing, obtain packet.
Described signal processing controller 3 adds user-specific information sign in packet, described user-specific information sign comprises that the ore deposit important name of coal claims, code, time, place or the like relevant information.Described remote server 2 deposits the yield data bag in specific user's yield data storehouse in according to specific user's sign.Be beneficial to the statistics and the processing of data.
Described signal processing controller 3 is is regularly patrolled and examined the interior code value of each sensor, according to the ISN state of value of feedback, and the production alerting signal, alerting signal is sent in the remote server 2 by wireless communication module.Described signal processing controller 3 regularly sends to remote server 2 and patrols and examines signal, and described remote server 2 generates alerting signal according to the state of receiving of patrolling and examining signal.Prevent that each sensor and signal processing controller from breaking down or artificially damage, improved the stability of total system.
The present invention can provide the scientific basis of collecting taxes according to detected output signal for revenue department.Thereby can realize tax revenue monitoring to fire resistive material enterprise.Revenue department only needs can monitor whole all local fire resistive material enterprises, and output is gathered at each fire resistive material enterprise installing terminal equipment, produces form.
Claims (10)
1. refractory materials manufacturing enterprise yield monitoring system, comprise the terminal device and the remote server that are installed in each refractory materials manufacturing enterprise, it is characterized in that: limit, kiln side is provided with a suspension bracket, described terminal device comprises a temperature sensor and a signal processing controller, described temperature sensor is installed on the described suspension bracket, its detection portion is positioned at the outermost layer of kiln body, described signal processing controller comprises the Sensor Analog Relay System signal picker, digital signal processor, wireless communication module, storer and power supply, the temperature of described temperature sensor senses kiln body, and temperature signal is transferred to described Sensor Analog Relay System signal picker, the temperature signal of gathering carries out digitized processing by described digital signal processor again, produce packet, described packet is sent to described remote server by described wireless communication module, described remote server generates yield data according to the packet that receives, and yield data deposited in the corresponding database, described storer is stored related data packets simultaneously.
2. a kind of refractory materials manufacturing enterprise yield monitoring system as claimed in claim 1 is characterized in that: described suspension bracket is fixed on the platform of kiln body.
3. a kind of refractory materials manufacturing enterprise yield monitoring system as claimed in claim 1, it is characterized in that: described terminal device also comprises the pressure transducer that is installed in below the kiln track into and to advancing the counter that kiln lorry number detects, described pressure transducer and described counter are transferred to described analog signal collector with lorry weight and the number signal that collects, lorry weight and number signal are carried out digitized processing by described digital signal processing again, produce packet, described packet is sent to remote server by described wireless communication module, simultaneously by described memory stores related data packets.
4. a kind of refractory materials manufacturing enterprise yield monitoring system as claimed in claim 1 is characterized in that: described terminal device is provided with anti-cheating device.
5. a refractory materials manufacturing enterprise yield method for supervising comprises the following steps:
A, by the temperature signal that is positioned at the outermost temperature sensor continuous acquisition of kiln body kiln body;
B, the temperature signal of being gathered is carried out digitized processing, obtain packet by signal processing controller;
C, the gained packet is sent to remote server by wireless mode, described remote server generates yield data according to the packet that receives, and forms the yield data storehouse.
6. a kind of refractory materials manufacturing enterprise yield method for supervising as claimed in claim 5, it is characterized in that: in step b, be provided with the reference data of the temperature signal that changes based on some cycles in the described remote server, the temperature signal and the reference data of continuous acquisition are compared, obtain the production information of fire resistive material, produce the yield data bag.
7. a kind of refractory materials manufacturing enterprise yield method for supervising as claimed in claim 5, it is characterized in that: in step a, by being installed in the weight signal that pressure transducer collection on the kiln track into enters the lorry in the kiln body, enter the number signal of the lorry in the kiln body by the counter collection, described signal processing controller carries out digitized processing to weight signal, number signal and the temperature information of being gathered, and obtains packet.
8. a kind of refractory materials manufacturing enterprise yield method for supervising as claimed in claim 5, it is characterized in that: described signal processing controller adds the user-specific information sign in packet, and described remote server deposits packet in specific user's yield data storehouse in according to specific user's sign.
9. a kind of refractory materials manufacturing enterprise yield method for supervising as claimed in claim 5, it is characterized in that: described signal processing controller is is regularly patrolled and examined the interior code value of each sensor, ISN state of value according to feedback, the production alerting signal, alerting signal is sent in the remote server by wireless communication module.
10. a kind of refractory materials manufacturing enterprise yield method for supervising as claimed in claim 5, it is characterized in that: described signal processing controller regularly sends to remote server and patrols and examines signal, described remote server generates alerting signal according to the state of receiving of patrolling and examining signal.
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| CNA2006101673752A CN101211469A (en) | 2006-12-31 | 2006-12-31 | Refractory materials manufacturing enterprise yield monitoring system and method |
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| CNA2006101673752A CN101211469A (en) | 2006-12-31 | 2006-12-31 | Refractory materials manufacturing enterprise yield monitoring system and method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102930689A (en) * | 2012-11-23 | 2013-02-13 | 镇江三鑫科技信息有限公司 | Hotel guest room safety prompt system |
| CN103530915A (en) * | 2013-10-08 | 2014-01-22 | 上海世昕软件开发有限公司 | Pressure tour inspection system |
| CN107168184A (en) * | 2017-06-29 | 2017-09-15 | 惠国征信服务股份有限公司 | Business finance data collecting system based on sensor and Internet of Things |
| CN108593039A (en) * | 2018-04-13 | 2018-09-28 | 内蒙古呼和浩特市立信电气技术有限责任公司 | A kind of infrared ray metering device and infrared ray metering system |
| CN109979033A (en) * | 2019-03-26 | 2019-07-05 | 广东艾胜物联网科技有限公司 | A kind of industrial production yield monitoring method based on width learning algorithm |
| CN111327670A (en) * | 2018-12-14 | 2020-06-23 | 代傲表计简易股份公司 | Method, sensor and supply network for collecting data |
| CN111325868A (en) * | 2018-12-14 | 2020-06-23 | 代傲表计简易股份公司 | Method, sensor and supply network for collecting data |
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2006
- 2006-12-31 CN CNA2006101673752A patent/CN101211469A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102930689A (en) * | 2012-11-23 | 2013-02-13 | 镇江三鑫科技信息有限公司 | Hotel guest room safety prompt system |
| CN103530915A (en) * | 2013-10-08 | 2014-01-22 | 上海世昕软件开发有限公司 | Pressure tour inspection system |
| CN107168184A (en) * | 2017-06-29 | 2017-09-15 | 惠国征信服务股份有限公司 | Business finance data collecting system based on sensor and Internet of Things |
| CN108593039A (en) * | 2018-04-13 | 2018-09-28 | 内蒙古呼和浩特市立信电气技术有限责任公司 | A kind of infrared ray metering device and infrared ray metering system |
| CN108593039B (en) * | 2018-04-13 | 2024-05-03 | 内蒙古呼和浩特市立信电气技术有限责任公司 | Infrared metering device and infrared metering system |
| CN111327670A (en) * | 2018-12-14 | 2020-06-23 | 代傲表计简易股份公司 | Method, sensor and supply network for collecting data |
| CN111325868A (en) * | 2018-12-14 | 2020-06-23 | 代傲表计简易股份公司 | Method, sensor and supply network for collecting data |
| CN111325868B (en) * | 2018-12-14 | 2023-08-04 | 代傲表计简易股份公司 | Method, sensor and provisioning network for collecting data |
| CN111327670B (en) * | 2018-12-14 | 2024-01-12 | 代傲表计简易股份公司 | Method, sensor and provisioning network for collecting data |
| CN109979033A (en) * | 2019-03-26 | 2019-07-05 | 广东艾胜物联网科技有限公司 | A kind of industrial production yield monitoring method based on width learning algorithm |
| CN109979033B (en) * | 2019-03-26 | 2021-08-20 | 广东艾胜物联网科技有限公司 | Industrial production yield monitoring method based on width learning algorithm |
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