CN101042580A - Method for real time unconventionality judging and dynamic alarming - Google Patents
Method for real time unconventionality judging and dynamic alarming Download PDFInfo
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- CN101042580A CN101042580A CN 200610025001 CN200610025001A CN101042580A CN 101042580 A CN101042580 A CN 101042580A CN 200610025001 CN200610025001 CN 200610025001 CN 200610025001 A CN200610025001 A CN 200610025001A CN 101042580 A CN101042580 A CN 101042580A
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Abstract
This invention discloses one method to realize abnormal judgment and dynamic alarming, which comprises the following steps: customer end alarming parameter setting step; setting control pattern judgment rules and trend top and down limit and selecting alarming type; abnormal judging and processing real time analyzing and abnormal judging on collection spot real data; alarming step to receive abnormal information and distributing alarm information.
Description
Technical field
The present invention relates to a kind of unusual in real time method of judging and dynamically reporting to the police of in quality analysis system, carrying out.
Background technology
SPC (statistical Process Control) and trend analysis are the chief components of quality analysis system.SPC is a kind of process control instrument by mathematical statistics method.It carries out assay to production run, in time find the sign that systemic factor occurs according to feedback information, and take measures to eliminate its influence, make process maintain the slave mode that influenced by random factor, thereby reach the purpose of improvement, assurance product quality.When process was influenced by enchancement factor only, process was in statistics state of a control (abbreviation slave mode); When having the influencing of system factor in the process, process is in statistics runaway condition (abbreviation runaway condition).Should in time report to the police when process is out of control so that take measures, eliminate unusual, rejuvenation stable.Trend analysis is the trend situation of change that is used for observing production technology, can observe the normal condition whether this technology normally is in expection by setting the upper limit, lower limit and the score that this technology trend changes, and has still exceeded variation range.Under overrun condition appears in production technology, also should in time report to the police, so that take measures, eliminate unusual.
Existing quality analysis system adopts the method for static analysis mostly, promptly by the statistics of the data of history being found unusual in the production run.The shortcoming of this method is to make to be difficult to unusually be controlled timely and solve in the out-of-control condition of very first time discovery procedure.So how can carry out SPC in real time analyze and trend analysis, and when unusual the generation, can report to the police in time, become the trend of current quality analysis technical development and the problem that will solve.
Summary of the invention
Technical matters to be solved by this invention provides a kind of method of carrying out in real time judgement unusually and dynamically reporting to the police, and it can carry out SPC analysis and trend analysis in real time, reports to the police in real time in the unusual very first time of appearance.
For solving the problems of the technologies described above, the present invention carries out the unusual in real time method of judging and dynamically reporting to the police and comprises the steps:
The client alarm parameters is provided with step, sets the bound of declaring different rule and trend map of control chart, selects the mode of reporting to the police;
The abnormality juding step, declare the bound of different rule and trend map, the real time data of the production scene of gathering is carried out real-time analysis and judged unusually, send detected abnormal information according to the control chart of setting;
The warning treatment step receives abnormal information and reports to the police, and issues warning message simultaneously.
Owing to adopt said method, the invention has the beneficial effects as follows:
1, real-time, efficient is high.Can be according to the real time data of collection in worksite, calculating in real time and judgement are unusual.Declare different efficient at Millisecond.Can guarantee within a unusual second of taking place, to send and report to the police, accomplish Realtime Alerts, make operating personnel to know situation out of control in the process in the very first time.
2, easy and simple to handle and have a personalization features.Can select multiplely to declare different rule, or be defaulted as and select all national standards, and can be provided with, customize personalizedly and declare different rule by simple.On type of alarm, one or more type of alarms of selection that can flexible and convenient, and the content of can personalized customization reporting to the police, the time that sends of reporting to the police etc.
Description of drawings
The present invention is further detailed explanation below in conjunction with accompanying drawing and embodiment:
Fig. 1 is that the present invention carries out the unusual in real time method control flow chart of judging and dynamically reporting to the police;
Fig. 2 is that client alarm parameters of the present invention is provided with the step control flow chart;
Fig. 3 is an abnormality juding step control flow chart of the present invention;
Fig. 4 is the present invention's treatment step control flow chart of reporting to the police.
Embodiment
As shown in Figure 1, the present invention carries out the in real time unusual method of judging and dynamically reporting to the police and comprises the steps:
The client alarm parameters is provided with step, sets the bound of declaring different rule and trend map of control chart, selects the mode of reporting to the police.
The abnormality juding step, declare the bound of different rule and trend map, the real time data of the production scene of gathering is carried out real-time analysis and judged unusually, send detected abnormal information according to the control chart of setting.Analyze according to the national standard of SPC and unusual judgement at the real-time control chart among the SPC in this step.The bound that sets according to the real-time tendency figure abnormality juding that transfinites simultaneously.When being found unusually, will send abnormal information in real time.Described control chart comprises Xbar-R (average-range chart), Xbar-S (average-standard deviation figure), XMR (monodrome-moving range figure) etc.
The warning treatment step receives abnormal information and reports to the police, and can issue warning message simultaneously.Can adopt sound, optical flare and/or voice broadcast to report to the police when reporting to the police.The issue warning message can adopt the mode of SMS, E-mail and/or MSN.
Because the present invention can support diversified type of alarm, makes operating personnel can be informed to process situation out of control easily, can be resolved in time unusually, guaranteed the quality of producing.
The mode that the design tool that enforcement personnel the application of the invention provides is set the bound of different rule of declaring of control chart and trend map and selected to report to the police.As shown in Figure 2.At first open the design tool program, this program can be listed analysis chart all in the system (comprising control chart and trend map), and the designer therefrom selects an analysis chart.If what select is a control chart, needs this control chart of setting which will select for use declare different rule and come real time data is declared different.If what select is a trend map, then need to set the upper and lower bound numerical value of this trend map, the back just can be come this trend map is carried out the super in real time upper limit and super lower limit is declared different according to the value of the bound of setting like this.When the enforcement personnel click determine after, all configuration informations are stored in the database.
After abnormality juding service routine operation, that will read control chart that the enforcement personnel configure from database declares different rule and trend map bound information.As shown in Figure 3.The abnormality juding service routine can periodically go to read the real time data that the production scene is transmitted, begin to these data carry out real-time declare different.If this real time data associated data point that is control chart, the abnormality juding service routine can call SPC and declare different algorithms library and declare different, the concrete different rule of declaring can be the combination in any that the big class of eight in the national standard is declared different rule, and this combination of declaring different rule is that the enforcement personnel are provided with in the step at alarm parameters and configure.If this real time data associated data point that is trend map to the bound that this data point is carried out trend map transfinite declare different.No matter be that control chart is declared different or trend map is declared differently, in case the appearance that notes abnormalities, the abnormality juding service routine can be immediately sends to the specifying information of should be unusual and this unusual figure taking place to report to the police handles service routine.When the abnormality juding service routine to declaring of a data point is different finish after, can continue circularly to next data point wake up with a start declare different.Realize declaring in real time different with this.
When report to the police handling service routine and bring into operation, can read the control chart that configures and the type of alarm of trend map from database.As shown in Figure 4.After report to the police handling service routine and receiving the abnormal information that the abnormality juding service routine sends, can go to search and this unusual analysis chart takes place dispose which type of alarm.If short message, Email or MSN type of alarm, the specifying information that alerter service can be unusual with this immediately be by short message, Email, or mode such as MSN sends to the user of subscription.Report to the police if type of alarm is sound, flicker or voice broadcast, the processing service routine of reporting to the police can the information that this is unusual send to the warning client, such as control chart client control.And bringing in realization sound, flicker or voice broadcast by corresponding warning client reports to the police.
Claims (4)
1, a kind of method of carrying out unusual in real time judgement and dynamically reporting to the police is characterized in that comprising the steps:
The client alarm parameters is provided with step, sets the bound of declaring different rule and trend map of control chart, selects the mode of reporting to the police;
The abnormality juding step, declare the bound of different rule and trend map, the real time data of the production scene of gathering is carried out real-time analysis and judged unusually, send detected abnormal information according to the control chart of setting;
The warning treatment step receives abnormal information and reports to the police, and can issue warning message simultaneously.
2, the method for carrying out unusual in real time judgement and dynamically reporting to the police according to claim 1, it is characterized in that: described client alarm parameters is provided with the control chart in the step, comprises Xbar-R, Xbar-S, XMR.
3, the method for carrying out unusual in real time judgement and dynamically reporting to the police according to claim 1, it is characterized in that: described warning treatment step can adopt sound, optical flare and/or voice broadcast to report to the police.
4, the method for carrying out unusual in real time judgement and dynamically reporting to the police according to claim 1 is characterized in that: described warning treatment step can be issued warning message by sending SMS, E-mail and/or MSN.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610025001 CN101042580A (en) | 2006-03-23 | 2006-03-23 | Method for real time unconventionality judging and dynamic alarming |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200610025001 CN101042580A (en) | 2006-03-23 | 2006-03-23 | Method for real time unconventionality judging and dynamic alarming |
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| CN101042580A true CN101042580A (en) | 2007-09-26 |
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| CN 200610025001 Pending CN101042580A (en) | 2006-03-23 | 2006-03-23 | Method for real time unconventionality judging and dynamic alarming |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102540944A (en) * | 2012-01-13 | 2012-07-04 | 顺德职业技术学院 | Embedded multifunctional statistical process control (SPC) device and method |
| CN101907874B (en) * | 2009-06-05 | 2013-01-02 | 海洋王照明科技股份有限公司 | Method and system for additionally mounting abnormal alarm on product screw and monitoring alarm terminal |
| CN104881971A (en) * | 2015-06-19 | 2015-09-02 | 山东钢铁股份有限公司 | Control alarm system and control alarm method for steelmaking key technology |
| CN108037745A (en) * | 2017-12-06 | 2018-05-15 | 福建摩尔软件有限公司 | A kind of inter-linked controlling method and system based on SPC |
| CN108877188A (en) * | 2018-05-17 | 2018-11-23 | 济南诚博信息科技有限公司 | A kind of environment protection digital concurrently acquires and Multi net voting dissemination method and device |
| CN112068517A (en) * | 2020-09-04 | 2020-12-11 | 洛阳中硅高科技有限公司 | Product quality control system, method, apparatus, medium, and electronic device |
| CN112906474A (en) * | 2019-08-01 | 2021-06-04 | 北京旷视科技有限公司 | Prompt message generation method and device, electronic equipment and storage medium |
| CN113124916A (en) * | 2021-04-10 | 2021-07-16 | 珠海市岭南大数据研究院 | Converter for industrial traditional pointer instrument |
-
2006
- 2006-03-23 CN CN 200610025001 patent/CN101042580A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101907874B (en) * | 2009-06-05 | 2013-01-02 | 海洋王照明科技股份有限公司 | Method and system for additionally mounting abnormal alarm on product screw and monitoring alarm terminal |
| CN102540944A (en) * | 2012-01-13 | 2012-07-04 | 顺德职业技术学院 | Embedded multifunctional statistical process control (SPC) device and method |
| CN102540944B (en) * | 2012-01-13 | 2013-10-23 | 顺德职业技术学院 | Embedded multifunctional statistical process control (SPC) device and method |
| CN104881971A (en) * | 2015-06-19 | 2015-09-02 | 山东钢铁股份有限公司 | Control alarm system and control alarm method for steelmaking key technology |
| CN108037745A (en) * | 2017-12-06 | 2018-05-15 | 福建摩尔软件有限公司 | A kind of inter-linked controlling method and system based on SPC |
| CN108877188A (en) * | 2018-05-17 | 2018-11-23 | 济南诚博信息科技有限公司 | A kind of environment protection digital concurrently acquires and Multi net voting dissemination method and device |
| CN112906474A (en) * | 2019-08-01 | 2021-06-04 | 北京旷视科技有限公司 | Prompt message generation method and device, electronic equipment and storage medium |
| CN112906474B (en) * | 2019-08-01 | 2022-12-16 | 北京旷视科技有限公司 | Prompt message generation method and device, electronic equipment and storage medium |
| CN112068517A (en) * | 2020-09-04 | 2020-12-11 | 洛阳中硅高科技有限公司 | Product quality control system, method, apparatus, medium, and electronic device |
| CN112068517B (en) * | 2020-09-04 | 2021-11-05 | 洛阳中硅高科技有限公司 | Product quality control system, method, apparatus, medium, and electronic device |
| CN113124916A (en) * | 2021-04-10 | 2021-07-16 | 珠海市岭南大数据研究院 | Converter for industrial traditional pointer instrument |
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