CN100561157C - dynamometer automatic correction system and method - Google Patents

dynamometer automatic correction system and method Download PDF

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Publication number
CN100561157C
CN100561157C CNB2004100776432A CN200410077643A CN100561157C CN 100561157 C CN100561157 C CN 100561157C CN B2004100776432 A CNB2004100776432 A CN B2004100776432A CN 200410077643 A CN200410077643 A CN 200410077643A CN 100561157 C CN100561157 C CN 100561157C
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China
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dynamometer
corrected
reading
load sensor
check point
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CNB2004100776432A
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CN1789941A (en
Inventor
魏晓东
黄登聪
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Abstract

The invention provides the automatic bearing calibration of a kind of dynamometer, this method comprises: provide the load sensor that links to each other with dynamometer to be corrected and the single-chip microcomputer that is connected, driver, motor in measuring board; Provide the serial port that links to each other with single-chip microcomputer in user end computer, the order of the correction dynamometer that sends with transmission user end computing machine; Control this dynamometer side-to-side movement; If this dynamometer arrives check point, then control its stop motion, wait for the stable reading of load sensor and this dynamometer; Obtain the reading after stablizing simultaneously; Whether the difference of judging the two reading is in allowing accuracy rating; Judge whether a last check point; If judge again then whether this correction tasks finishes; Remittance abroad correction data and the difference mark of defective check point come out.The present invention also provides a kind of dynamometer automatic correction system.The present invention can set and draw automatically, be pressed onto check point respectively, reads the dynamometer reading and will proofread and correct the form of remittance abroad generation as a result.

Description

Dynamometer automatic correction system and method
[technical field]
The present invention relates to a kind of dynamometer corrective system and method.
[background technology]
When proofreading and correct each operator scheme (pulling force or pressure) of dynamometer, traditional dynamometer correcting mode utilizes manually to be removed the counterweight method and proofreaies and correct.Promptly be that each operator scheme at dynamometer is provided with several check points, electronic type dynamometer as one 50 kilograms, it has pulling force and two kinds of operator schemes of pressure, earlier five check points are set under its pulling force operator scheme now, these five check points are respectively ten kilograms, 20 kilograms, 30 kilograms, 40 kilograms and 50 kilograms.Utilize counterweight to proofread and correct at each check point, ten kilograms check point is put one ten kilograms counterweight, the check point of the back counterweight that up adds up successively.Five check points also are set under its pressure operation pattern equally, counterweight are placed in each check point utilization proofreaied and correct.It is both accurately also dangerous inadequately that demonstration utilizes this traditional counterweight method of removing method to proofread and correct.
Therefore be necessary to propose a kind of system and method, can carry out the correction of pulling force operator scheme or pressure operation pattern, improve the precision and the security of proofreading and correct dynamometer from the normal moveout correction dynamometer.
[summary of the invention]
The object of the present invention is to provide a kind of dynamometer automatic correction system.
Another object of the present invention is to provide a kind of dynamometer automatic bearing calibration.
The present invention discloses a kind of dynamometer automatic correction system, and this dynamometer automatic correction system comprises the measurement board of a user end computer and placement dynamometer to be corrected.One load sensor that is used for force measurement is installed on the described measurement board, and this load sensor links to each other with dynamometer to be corrected, and this measurements board also is equipped with a single-chip microcomputer, a driver and a motor of polyphone connection.Described user end computer has two RS-232C interfaces, an one RS-232C interface links to each other with single-chip microcomputer, when proofreading and correct dynamometer, can send order to single-chip microcomputer by this RS-232C interface, after receiving this order, single-chip microcomputer sends out pulse to driver, driver CD-ROM drive motor running again, thus dynamometer side-to-side movement to be corrected controlled.
One gauge outfit also is installed on the described load sensor, is used to show the reading of load sensor.The reading of this load sensor is to send user end computer to and be revealed by this RS-232C interface.
If dynamometer to be corrected is the electronic type dynamometer, then wherein another RS-232C interface links to each other by data line with this electronic type dynamometer, can obtain the measurement data of this electronic type dynamometer in trimming process.
If dynamometer to be corrected is the mechanical type dynamometer, then the reading of this mechanical type dynamometer to be corrected can be read typing user end computer again by the user.
Described user end computer also has a data storage district, is used to store the data of each time correction.
Described user end computer also comprises a system initialization module, a judge module, a data acquisition module, an order sending module.Wherein system initialization module is used to start this corrective system, sets item number, kind, check point, number of corrections, the correction tasks of dynamometer to be corrected, and the reading of load sensor is made zero.Judge module is used to judge whether dynamometer item number to be corrected is set, whether the reading of load sensor receives, whether the reading of load sensor makes zero, whether dynamometer to be corrected arrives check point, whether all check points are all proofreaied and correct finishes, this correction tasks of dynamometer to be corrected whether finish and the difference of judging load sensor reading and dynamometer reading whether in allowing precision in the scope etc.Data acquisition module is used to obtain the reading of dynamometer to be corrected, the reading of load sensor gauge outfit.One order sending module is used for sending corrective command to measuring board.
The present invention also discloses the automatic bearing calibration of a kind of dynamometer, the measurement board that it provides a user end computer and to place dynamometer to be corrected, this method comprise the steps: that (a) provides a load sensor that links to each other with dynamometer to be corrected in measuring on the board; (b) in measuring single-chip microcomputer, driver and the motor that board provides polyphone to connect; (c) provide a RS-232C interface that links to each other with single-chip microcomputer in user end computer, measure board by this interface and receive the start-up system of user end computer transmission and the order of proofreading and correct dynamometer; (d) startup and initialization system; (e) select correction tasks; (f) send corrective command and control dynamometer side-to-side movement to be corrected; (g) judge whether dynamometer to be corrected arrives check point; (h), then send this dynamometer stop motion to be corrected of order control, and wait for the stable reading of load sensor and this dynamometer to be corrected if this dynamometer to be corrected arrives check point; (i) obtain the reading of load sensor and this dynamometer to be corrected simultaneously, and preserve above-mentioned reading; (j) judge that the difference of load sensor reading and ft lbf meter reading is whether in accuracy rating; (k) if in accuracy rating, judge whether to arrive last check point again; (l) if arrive last check point then judge again whether this correction tasks finishes; (m) with all correction data remittance abroad forms, the difference mark with underproof check point in form comes out, and finishes this correction.
By the present invention, recoverable electronic type and mechanical type dynamometer can be set check point respectively, draw, are pressed onto check point automatically, read electronic type dynamometer reading automatically and will proofread and correct the form of remittance abroad generation as a result.
[description of drawings]
Fig. 1 is the hardware structure figure of dynamometer automatic correction system of the present invention.
Fig. 2 is the functional block diagram of user end computer of the present invention.
Fig. 3 is the automatic bearing calibration process flow diagram of dynamometer of the present invention.
[embodiment]
Consulting shown in Figure 1ly, is the hardware structure figure of dynamometer automatic correction system of the present invention.This dynamometer automatic correction system comprises the measurement board 15 of a user end computer 11 and placement dynamometer to be corrected.One load sensor 18 is installed on this measurement board 15.One dynamometer 17 to be corrected places to be measured on the board 15, and links to each other with load sensor 18.This load sensor 18 is used for force measurement, and the gauge outfit 19 of a demonstration load sensor 18 readings is installed on it.
Measure board 15 built-in single-chip microcomputers 16, a driver 14, a motor 13.User end computer 11 has the dual serial port, be RS-232C interface 12 in the present embodiment, one of them RS-232C interface 12 links to each other with single-chip microcomputer 16, when proofreading and correct dynamometer, can send order to single-chip microcomputer 16 by this RS-232C interface 12, after receiving this order, gives by single-chip microcomputer 16 14 pulses of driver, driver 14 CD-ROM drive motor 13 runnings again, thus control dynamometer 17 side-to-side movements to be corrected.Gauge outfit 19 shows that the reading of load sensors 18 also is to pass to user end computer 11 and be revealed by this RS-232C interface 12.Another RS-232C interface 12 and dynamometer 17 to be corrected can obtain the measurement data of dynamometer 17 to be corrected by the data line (not shown) that links to each other in trimming process.
User end computer 11 also has a data storage district 20, is used to store the data of each time correction.
Consulting shown in Figure 2ly, is the functional block diagram of user end computer of the present invention.This user end computer 11 comprises a system initialization module 111, a judge module 112, a data acquisition module 113 and an order sending module 114.System initialization module 111 is used to start this corrective system, sets item number, kind, check point, number of corrections, the correction tasks of dynamometer 17 to be corrected, and the reading of load sensor 18 is made zero.Judge module 112 is used to judge whether dynamometer 17 item numbers to be corrected are set, whether the reading of load sensor 18 receives, whether the reading of load sensor 18 makes zero, whether dynamometer 17 to be corrected arrives check point, whether the check point of dynamometer 17 to be corrected is all proofreaied and correct finishes, this correction tasks of dynamometer 17 to be corrected whether finish and the difference of judging load sensor 18 readings and dynamometer to be corrected 17 readings whether in allowing accuracy rating etc.Data acquisition module 113 is used to obtain the reading of dynamometer 17 to be corrected, the reading of load sensor gauge outfit 19 etc.Order sending module 114 is used for sending corrective command to measuring board 15.
Wherein, the kind of dynamometer has two kinds, and one is electronic type, and one is mechanical.The check point of dynamometer can be set before each the correction, for example for one 50 kilograms electronic type dynamometer, can be by ten kilograms of check points, totally five check points are respectively: ten kilograms, 20 kilograms, 30 kilograms, 40 kilograms and 50 kilograms.The electronic type dynamometer can adopt the operator scheme of pulling force and pressure to measure when using, so its correction tasks has two during correcting electronic formula dynamometer: one for proofreading and correct the pulling force mode; One is the calibrating (base measuring) pressure mode.Five check points when just having when proofreading and correct the pulling force mode five check points and calibrating (base measuring) pressure mode for 50 kilograms electronic type dynamometers.And, can establish five check points equally, but the mechanical type dynamometer has only a kind of metering system of pulling force, so the correction tasks of mechanical type dynamometer has only one promptly to proofread and correct the pulling force mode for one 50 kilograms mechanical type dynamometer.
Consulting shown in Figure 3ly, is the automatic bearing calibration process flow diagram of dynamometer of the present invention.At first, start this corrective system and carry out system initialization by system initialization module 111, comprise the item number of setting dynamometer 17 to be corrected, kind, maximum range (unit K g), allow parameter such as accuracy rating, whether test can receive the reading of load sensor 18, and (step 300) again makes zero the reading of load sensor 18.In this step S300, if the kind of dynamometer to be corrected 17 is electronic type dynamometers, then its measured value can be acquired and be presented on the screen of user end computer 11 by the RS-232C interface; If the tensile force type dynamometer, then its measured value can directly be read by the user and be entered into user end computer 11 then, and shows.
After the system initialization, receive the correction tasks of being selected according to the kind of dynamometer 17 to be corrected by the user, dynamometer 17 to be corrected can be the electronic type dynamometer, also can be the mechanical type dynamometer.Dual mode is drawn, pressed to the correction tasks of electronic type dynamometer, and the correction tasks of mechanical type dynamometer is only drawn a kind of mode (step S301).Send corrective command by order sending module 114 and control dynamometer 17 side-to-side movements to be corrected (step S308).Judge by judge module 112 whether this dynamometer 17 to be corrected arrives check point (step S310).If this dynamometer 17 to be corrected does not arrive check point, then return step S308, if this dynamometer 17 to be corrected arrives check point, then send these dynamometer 17 stop motions to be corrected of order control, and wait for the stable reading (step S312) of load sensor 18 and this dynamometer 17 to be corrected by order sending module 114.Judge whether the reading of load sensor 18 and dynamometer to be corrected 17 stablizes (step S314).If unstable, then return step S312 and continue to wait for, if the reading of the two is stable, then obtain the reading (step S316) of load sensor 18 and dynamometer 17 to be corrected simultaneously.Above-mentioned reading is stored to data storage district 20 (step S317).Whether the difference of reading of judging the reading of this load sensor 18 and dynamometer to be corrected 17 is in allowing accuracy rating (step S318).If the difference of the two is not in allowing accuracy rating, this check point that then will this dynamometer 17 to be corrected is labeled as defective, enters step S319 (step S322) again; If the difference of the two is in allowing accuracy rating then judge whether to arrive last check point (step S319) again.For example: 50 kilograms dynamometer can have five check points, it is respectively ten kilograms, 20 kilograms, 30 kilograms, 40 kilograms and 50 kilograms, after arriving ten kilograms of first check points, obtain reading and send order again and control dynamometer to be corrected 17 and continue motion and arrive second check point, all proofread and correct up to all check points and finish.So in this step S319,, then return step S308, if arrive last check point then judge this correction tasks whether finish (step S320) if do not arrive last check point.If in step S320, judge that drawing correction tasks does not finish, then return step S301 and receive the another kind of correction tasks that the user selects, re-execute this flow process; Draw that correction tasks has finished then with the mode remittance abroad of all correction datas if judge with electrical form (Excel), and, finish this correction (step S328) with the difference mark of the reading of the reading of the load sensor 18 of underproof check point and dynamometer to be corrected 17 come out (step S324).

Claims (13)

1. dynamometer automatic correction system comprises that a user end computer and places the measurement board of dynamometer to be corrected, it is characterized in that:
On the described measurement board load sensor is installed, this load sensor links to each other with dynamometer to be corrected, and this measurement board also is built-in with a single-chip microcomputer, a driver and the motor that polyphone connects;
Described user end computer has the dual serial port, an one serial port links to each other with single-chip microcomputer, when proofreading and correct dynamometer, can send order to single-chip microcomputer by this serial port, after receiving this order, single-chip microcomputer sends out pulse to driver, driver CD-ROM drive motor running again, thus dynamometer side-to-side movement to be corrected controlled; The reading of described load sensor also is to send user end computer to and be revealed by this serial port;
Another serial port of this user end computer links to each other by data line with described dynamometer to be corrected, can obtain the measurement data of this dynamometer to be corrected in trimming process.
2. dynamometer automatic correction system as claimed in claim 1 is characterized in that, described serial port is the RS-232C interface.
3. dynamometer automatic correction system as claimed in claim 1 is characterized in that, a gauge outfit also is installed on the described load sensor, is used to show the reading of load sensor.
4. dynamometer automatic correction system as claimed in claim 1 or 2 is characterized in that, dynamometer wherein to be corrected is the electronic type dynamometer.
5. dynamometer automatic correction system as claimed in claim 1 is characterized in that, dynamometer wherein to be corrected is the mechanical type dynamometer.
6. dynamometer automatic correction system as claimed in claim 1 is characterized in that, described user end computer also has a data storage district, is used to store the data of each time correction.
7. dynamometer automatic correction system as claimed in claim 1 is characterized in that, described user end computer comprises:
One system initialization module is used to start this corrective system, sets item number, kind, check point, number of corrections, the correction tasks of dynamometer to be corrected, and the reading of load sensor is made zero;
One judge module, be used to judge whether dynamometer item number to be corrected is set, whether the reading of load sensor receives, whether the reading of load sensor makes zero, whether dynamometer to be corrected arrives check point, whether the check point of dynamometer to be corrected is all proofreaied and correct finishes, this correction tasks of dynamometer to be corrected whether finish and the difference of judging load sensor reading and dynamometer reading whether in allowing accuracy rating;
One data acquisition module is used to obtain the reading of dynamometer to be corrected and the reading of load sensor gauge outfit;
One order sending module is used for sending corrective command to measuring board.
8. one kind is utilized the described system of claim 1 to carry out the method for dynamometer from normal moveout correction, it is characterized in that the method comprising the steps of:
Start and initialization system;
Select correction tasks;
Send corrective command, control dynamometer side-to-side movement to be corrected;
Judge whether dynamometer to be corrected arrives check point;
If this dynamometer to be corrected arrives check point, then send this dynamometer stop motion to be corrected of order control, and wait for the stable reading of load sensor and this dynamometer to be corrected;
Obtain the reading of load sensor and this dynamometer to be corrected simultaneously, and preserve above-mentioned reading;
Whether the difference of judging load sensor reading and dynamometer reading is in the accuracy rating that allows;
If the difference of above-mentioned reading then judges whether to arrive last check point in the accuracy rating that allows;
If arrive last check point then judge whether this correction tasks finishes;
Come out with all correction data remittance abroads and with the load sensor reading of underproof check point and the difference mark of dynamometer reading to be corrected;
Finish this correction.
9. the automatic bearing calibration of dynamometer as claimed in claim 8 is characterized in that the step initialization system also comprises the steps:
Set item number, kind, the permission accuracy rating of dynamometer to be corrected;
Set check point, number of corrections, the correction tasks of dynamometer to be corrected;
Whether the test load sensor is connected with dynamometer to be corrected;
The reading of load sensor is made zero.
10. the automatic bearing calibration of dynamometer as claimed in claim 8 is characterized in that, step judges whether to arrive check point and also comprises step:
If do not arrive check point, then resend order, control dynamometer motion to be corrected.
11. the automatic bearing calibration of dynamometer as claimed in claim 8 is characterized in that, step judges whether the difference of load sensor reading and dynamometer reading also comprises step in allowing accuracy rating:
If in allowing accuracy rating, then this check point is not labeled as defective check point.
12. the automatic bearing calibration of dynamometer as claimed in claim 8 is characterized in that, step judges whether to arrive last check point and also comprises step:
If do not arrive last check point, then resend order control dynamometer and move to next check point.
13. the automatic bearing calibration of dynamometer as claimed in claim 8 is characterized in that, step is judged whether this correction tasks finishes and is also comprised:
If this correction tasks does not finish, then turn back to the step of selecting correction tasks.
CNB2004100776432A 2004-12-17 2004-12-17 dynamometer automatic correction system and method Expired - Fee Related CN100561157C (en)

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CN100561157C true CN100561157C (en) 2009-11-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103808454B (en) * 2014-02-27 2015-08-05 北京航空航天大学 A kind of autonomous calibration steps of pressure transducer
CN104154886B (en) * 2014-07-23 2017-02-08 洛阳铭圣测控科技有限公司 Automatic pneumatic measurement method
CN104458115A (en) * 2014-11-27 2015-03-25 中国电建集团成都勘测设计研究院有限公司 Stress detector calibration device
CN108254008A (en) * 2017-11-20 2018-07-06 上海宏予测试仪器有限公司 A kind of gauging calibration method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4620436A (en) * 1984-10-09 1986-11-04 Hitachi, Ltd. Method and apparatus for calibrating transformation matrix of force sensor
CN2188754Y (en) * 1993-07-16 1995-02-01 中国矿业大学 Correcting device for volumemeter of monolithic machine
CN1245287A (en) * 1999-06-04 2000-02-23 合肥工业大学 Real-time dynamic correcting system of multi-dimension force sensor
US6297641B1 (en) * 1997-06-26 2001-10-02 Robert Bosch Gmbh Signal-processing circuit arrangement for status signals of a resistive foil pressure sensor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4620436A (en) * 1984-10-09 1986-11-04 Hitachi, Ltd. Method and apparatus for calibrating transformation matrix of force sensor
CN2188754Y (en) * 1993-07-16 1995-02-01 中国矿业大学 Correcting device for volumemeter of monolithic machine
US6297641B1 (en) * 1997-06-26 2001-10-02 Robert Bosch Gmbh Signal-processing circuit arrangement for status signals of a resistive foil pressure sensor
CN1245287A (en) * 1999-06-04 2000-02-23 合肥工业大学 Real-time dynamic correcting system of multi-dimension force sensor

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