CN100517031C - Classificating apparatus - Google Patents
Classificating apparatus Download PDFInfo
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- CN100517031C CN100517031C CNB2004100953028A CN200410095302A CN100517031C CN 100517031 C CN100517031 C CN 100517031C CN B2004100953028 A CNB2004100953028 A CN B2004100953028A CN 200410095302 A CN200410095302 A CN 200410095302A CN 100517031 C CN100517031 C CN 100517031C
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Abstract
The present invention relates to a sorter which at least comprises a sorting device and a conveyor, wherein the sorting device at least comprises a first material feeding port group and a second materA sorter consists of sorting unit includes the first material inlet port set and the second material inlet port set for placing material to be sorted and with the first and the second all-good ports sial feeding port group which are suitable for being put with a plurality of objectives to be classified, a first good production port group, a second good production port group, and a non-all-good proets as well as non-all-good port set as the first all-good port set being corresponded to the first material inlet port set, the second all-good port set being corresponded to he second material inletduction port group, wherein the first good production port group is corresponding to the first material port group; the second good production port group is corresponding to the second material feedin port set and non-all-good port set corresponded to both; and conveying unit for conveying material to be sorted from their inlet port to their corresponding all-good port set and to their correspondig port group; the non-all-good production port group is corresponding to the first material port group and the second material feeding port group. The conveyor is suitable for conveying the objectivesng non-all-good port set. to be classified in the first material feeding port group to the corresponding first good production port group and the non-all-good production port group and conveying the objectives in the second material feeding port group to the corresponding second good port group and the non-all-good production group.
Description
Technical field
The invention relates to a kind of sorting device (Sorter), and particularly relevant for a kind of sorting device that is applicable to classification LCD assembly substrate.
Background technology
Please refer to Fig. 1, Fig. 1 illustrates the synoptic diagram of existing sorting device.Traditional sorting device 100 has storage 102, conveyer 104, sorter 106 and conveying device 108.Please in the lump with reference to Fig. 2, Fig. 2 illustrates a kind of synoptic diagram of six mould substrates.Six mould substrates 150 can for example be colored filter substrate or thin film transistor base plate.The assembly module that has six separation such as first mould 152, second mould 154, the 3rd mould 156, the 4th mould 158, the 5th mould 160 and the 6th mould 162 on this six moulds substrate 150.For example,, can make six panel assemblies of 27 o'clock being of a size of on 1100 millimeters * 1300 millimeters the substrate, or 12 panel assemblies of 17 o'clock.At the thing 128 of waiting to classify is in the example of six mould substrates 150, and sorter 106 has two pan feeding ports arranging in regular turn 110, two non-defective unit port ones 12, non-full non-defective unit port one 14, non-full non-defective unit port one 16, non-full non-defective unit port one 18, non-full non-defective unit port one 20, non-full non-defective unit port one 22, non-full non-defective unit port one 24 and non-full non-defective unit port ones 26.Wherein, non-full non-defective unit port one 14 is used to receive the substrate that first mould 1 52 has flaw, non-full non-defective unit port one 16 is used to receive the substrate that second mould 154 has flaw, non-full non-defective unit port one 18 is used to receive the substrate that the 3rd mould 156 has flaw, non-full non-defective unit port one 20 is used to receive the substrate that the 4th mould 158 has flaw, non-full non-defective unit port one 22 is used to receive the substrate that the 5th mould 160 has flaw, non-full non-defective unit port one 24 is used to receive the substrate that the 6th mould 162 has flaw, and non-full non-defective unit port one 26 is used to receive the substrate that has flaw more than two moulds, and for example first mould 152 and the 3rd mould 156 have the substrate of flaw.
The fundamental purpose that the multimode substrate is classified is in order when carrying out the combination of two classes or above substrate, smoothly same mould two dissimilar substrates defective to be taken out and give combination follow-up.For example, tft liquid crystal is shown (TFT-LCD) assembly, colored filter generally separates making with thin film transistor (TFT), so the substrate of two types of chromatic colour filter sheet base plate and thin film transistor base plates etc.When making up again after in the ban these multimode substrates being classified, can be immediately with same mould, the 5th mould for example, colored filter substrate and thin film transistor base plate with flaw are combined.Thus, in the tft liquid crystal display base plate of being formed, having only a tft liquid crystal display module is faulty materials, and all the other five moulds are non-defective unit.Yet,, just probably first mould colored filter substrate defective and the 3rd mould thin film transistor base plate defective can be combined if when making up again after these multimode substrates not being classified.Thus, on the tft liquid crystal display base plate of being formed, the tft liquid crystal display module of first mould and the 3rd mould is faulty materials, and all the other four is non-defective unit.Therefore, not with the classification in advance of these multimode substrates, the defective products quantity of the finished product after the combination is increased, and cause yield to decline to a great extent.
Utilize this sorting device 100 wait to classify branch time-like of thing 128, utilize conveyer 104 to take out earlier, and these things 128 of waiting to classify are put into two pan feeding ports 110 from 102 things 128 of will waiting to classify of storing in a warehouse.Again respectively according to the state of these things 128 of waiting to classify, and utilize conveying device 108 that these things 128 of waiting to classify are transported in corresponding pan feeding port 110, non-defective unit port one 12, non-full non-defective unit port one 14, non-full non-defective unit port one 16, non-full non-defective unit port one 18, non-full non-defective unit port one 20, non-full non-defective unit port one 22, non-full non-defective unit port one 24 or the non-full non-defective unit port one 26 in regular turn, and finish the classification of the thing 128 of waiting to classify.
Yet along with progressing greatly day by day of process technique, the product yield promotes thereupon, and when the product yield arrives certain level, the utilization rate of non-full non-defective unit port end will greatly reduce.And because sorting device 100 is arranged in the dust free room, thus, utilization factor is imitated on the level ground that will reduce dust free room.
Summary of the invention
Therefore, the object of the present invention is to provide a kind of sorting device, two non-defective unit port set that have two pan feeding port set and correspond respectively to the pan feeding port set.Therefore, can classify to the thing to be classified in two pan feeding port set simultaneously, and can promote the production capacity of sorting device.
Another object of the present invention is to provide a kind of sorting device, only need add one group of corresponding pan feeding port and non-defective unit port at the other end of general sorting device, can be by wait the to classify classification of thing of the both sides of sorting device.Therefore, the production capacity of a sorting device of the present invention can reach the production capacity near two of general sorting devices.So, can save the space, and the space utilization that makes dust free room elasticity more.
According to above-mentioned purpose of the present invention, a kind of sorting device is proposed, comprise at least: a sorter and a conveying device.This sorter comprises at least: the first pan feeding port set and the second pan feeding port set are suitable for placing a plurality of branch type objects for the treatment of; The first non-defective unit port set and the second non-defective unit port set, wherein the first non-defective unit port set is corresponding to the above-mentioned first pan feeding port set, and the second non-defective unit port set is corresponding to the above-mentioned second pan feeding port set; And a non-full non-defective unit port set, this non-full non-defective unit port set is corresponding to the above-mentioned first pan feeding port set and the second pan feeding port set.And conveying device is suitable for treating that the branch type objects is delivered in the first corresponding non-defective unit port set and the non-full non-defective unit port set and with the branch type objects for the treatment of in the second pan feeding port set and be delivered in second corresponding non-defective unit port set and the non-full non-defective unit port set in the first pan feeding port set.
According to one embodiment of the present invention, sorting device also comprises a conveyer at least, and this conveyer is applicable to that the branch type objects for the treatment of that will store in a storage is sent in the above-mentioned pan feeding port set.
By add one group of pan feeding port and one group of non-defective unit port at general sorting device, can classify to the thing to be classified in the two pan feeding port set of sorting device simultaneously.Thus, can significantly promote the production capacity of sorting device, and can reach the quantity of saving sorting device, and then can save the space.
Description of drawings
Fig. 1 illustrates the synoptic diagram of existing sorting device.
Fig. 2 illustrates a kind of synoptic diagram of six mould substrates.
Fig. 3 illustrates the synoptic diagram according to a kind of sorting device of one embodiment of the present invention.
The simple declaration of assembly conventional letter
100: sorting device 102: storage
104: conveyer 106: sorter
108: conveying device 110: the pan feeding port
112: non-defective unit port one 14: non-full non-defective unit port
116: non-full non-defective unit port one 18: non-full non-defective unit port
120: non-full non-defective unit port one 22: non-full non-defective unit port
124: non-full non-defective unit port one 26: non-full non-defective unit port
128: 150: the six mould substrates of thing of waiting to classify
154: the second moulds of 152: the first moulds
158: the four moulds of 156: the three moulds
162: the six moulds of 160: the five moulds
200: sorting device 202: storage
204: conveyer 206: sorter
208: conveying device 210: the pan feeding port set
212: pan feeding port 214: the pan feeding port set
216: pan feeding port 218: the non-defective unit port set
220: non-defective unit port 222: the non-defective unit port set
224: non-defective unit port 226: non-full non-defective unit port set
228: non-full non-defective unit port 230: non-full non-defective unit port
232: non-full non-defective unit port 234: non-full non-defective unit port
236: non-full non-defective unit port 238: non-full non-defective unit port
240: non-full non-defective unit port 242: conveying belt
244: conveying belt 246: thing to be classified
248: the object carrier
Embodiment
The present invention discloses a kind of sorting device, can classify from the two ends of sorting device simultaneously, therefore can increase the efficient of sorting device, reaches the purpose of the production capacity that promotes sorting device.In order to make narration of the present invention more detailed and complete, can be with reference to the diagram of following description and cooperation Fig. 3.
Please refer to Fig. 3, Fig. 3 illustrates the synoptic diagram according to a kind of sorting device of one embodiment of the present invention.Sorting device 200 can be installed in the dust free room of making LCD assembly, and can be in order to classification wait to classify thing 246, for example LCD assembly such as colored filter substrate and thin film transistor base plate substrate.Sorting device 200 mainly is made up of sorter 206 and conveying device 208.Sorter 206 comprises pan feeding port set 210, pan feeding port set 214, non-defective unit port set 218, non-defective unit port set 222 and non-full non-defective unit port set 226 at least.Wherein, pan feeding port set 210 is suitable for placing the thing 246 of waiting to classify with pan feeding port set 214, and non-defective unit port set 218 is corresponding to pan feeding port set 210, and non-defective unit port set 222 is corresponding to pan feeding port set 214, but not 226 of full non-defective unit port set are corresponding to pan feeding port set 210 and pan feeding port set 214.In a preferred embodiment of the invention, pan feeding port set 210 preferably can comprise two pan feeding ports 212, pan feeding port set 214 preferably can comprise two pan feeding ports 216, non-defective unit port set 218 preferably can comprise two non-defective unit ports 220, and non-defective unit port set 222 preferably can comprise two non-defective unit ports 224.
On the other hand, non-full non-defective unit port set 226 can comprise a plurality of non-full non-defective unit receiving ports.When the present invention is applied to wait to classify thing 246 during as an embodiment of six mould substrates 150 shown in Figure 2, non-full non-defective unit port set 226 can comprise seven non-full non-defective unit receiving ports such as non-full non-defective unit port 228, non-full non-defective unit port 230, non-full non-defective unit port 232, non-full non-defective unit port 234, non-full non-defective unit port 236, non-full non-defective unit port 238 and non-full non-defective unit port 240.Wherein, non-full non-defective unit port 228 can be used for receiving the substrate that first mould 152 has flaw, non-full non-defective unit port 230 can be used for receiving the substrate that second mould 154 has flaw, non-full non-defective unit port 232 can be used for receiving the substrate that the 3rd mould 156 has flaw, non-full non-defective unit port 234 can be used for receiving the substrate that the 4th mould 158 has flaw, non-full non-defective unit port 236 can be used for receiving the substrate that the 5th mould 160 has flaw, non-full non-defective unit port 238 can be used for receiving the substrate that the 6th mould 162 has flaw, non-full non-defective unit port 240 can be used for receiving the substrate that has flaw more than two moulds.And being applied to wait to classify thing 246 when being another embodiment of one or four mould substrates as the present invention, non-full non-defective unit port set 226 can comprise seven non-full non-defective unit receiving ports such as non-full non-defective unit port 228, non-full non-defective unit port 230, non-full non-defective unit port 232, non-full non-defective unit port 234, non-full non-defective unit port 236, non-full non-defective unit port 238 and non-full non-defective unit port 240.Wherein, non-full non-defective unit port 228, non-full non-defective unit port 230, non-full non-defective unit port 232 and non-full non-defective unit port 234 are to be respectively applied for to receive first mould, second mould, the 3rd mould, the 4th mould substrate defective, non-full non-defective unit port 236 and can be used for receiving that central two moulds substrate defective, non-full non-defective unit port 238 can be used for receiving substrate that can't interpretation but not complete 240 of non-defective unit ports can be used for receiving the substrate that has flaw more than three moulds or have judgement such as slight crack to scrap.
Yet what should note a bit is that under different situations, the kind of each minute generic port reception product can adjust, or can adjust the required port number of respectively classifying by the kind that receives product.For example, can adjust the quantity of branch generic port or the kind of each minute generic port reception product according to the modulus of single substrate.When the present invention is applied to wait to classify thing during as the embodiment again of six mould substrates 150 shown in Figure 2, non-full non-defective unit port set can comprise nine non-full non-defective unit receiving ports such as the first non-full non-defective unit port, the second non-full non-defective unit port, the 3rd non-full non-defective unit port, the 4th non-full non-defective unit port, the 5th non-full non-defective unit port, the 6th non-full non-defective unit port, the 7th non-full non-defective unit port, the 8th non-full non-defective unit port and the 9th non-full non-defective unit port.Wherein, first, second, third, fourth, fifth and sixth non-full non-defective unit port be respectively applied for receive substrate, the 7th non-full non-defective unit port that first mould 152, second mould 154, the 3rd mould 156, the 4th mould 158, the 5th mould 160 and the 6th mould 162 have flaw can be used for receiving the substrate, the 8th non-full non-defective unit port that have flaw more than two moulds can be used for receiving can't interpretation substrate the 9th non-full non-defective unit port then can be used for receiving the substrate that has flaw more than three moulds or have judgement such as slight crack to scrap.For example; when the substrate of desire classification is 12 mould substrates; adjust the kind of each minute generic port reception product, non-full non-defective unit port 228 can receive first; second; with have only the defective substrate of a mould in the 3rd mould; non-full non-defective unit port 230 can be used for receiving the 4th; the 5th; with have only mould substrate defective in the 6th mould; non-full non-defective unit port 232 can be used for receiving the 7th; the 8th; with have only mould substrate defective in the 9th mould; non-full non-defective unit port 234 can be used for receiving the tenth; the 11; with have only mould substrate defective in the 12 mould; non-full non-defective unit port 236 can be used for receiving the substrate that has flaw more than two moulds; non-full non-defective unit port 238 can be used for receiving can't interpretation substrate; and non-full non-defective unit port 240 can be used for receiving and has flaw more than three moulds or substrate that judgements such as slight crack scrap or the like is arranged.So, can roughly the multimode substrate be classified earlier.Wherein, substrate for different moduluses; when having flaw more than four moulds on the possible single substrate; carry out follow-up processing procedure again and may not be inconsistent cost; therefore in scrapping, judgement do not have flaw to exceed with three moulds or four moulds; after utilizing this broad classification program in addition, give up in advance or continue the classification also for this reason the limit.Be understandable that the present invention also can will divide the number of generic port to increase to reach various classification demand purposes in the sorter.The number of simultaneously full non-defective unit port also can be adjusted to below three or more than four, or the combination of less non-full non-defective unit port of use and more full non-defective unit port when for example yield is preferable is used in the collocation of the zone of the full non-defective unit port of right and wrong.
Pan feeding port set 210 and pan feeding port set 214 preferably lay respectively at the two ends of sorter 206, and non-defective unit port set 218, non-defective unit port set 222 and non-full non-defective unit port set 226 are preferably then between pan feeding port set 210 and pan feeding port set 214.In addition, non-defective unit port set 218 and non-defective unit port set 222 preferably lay respectively at a side of corresponding pan feeding port set 210 and pan feeding port set 214, but not full non-defective unit port set 226 is preferably then between non-defective unit port set 218 and non-defective unit port set 222.
Conveying device 208 can be according to the state of the thing 246 of waiting to classify, and the thing 246 of classifying for the treatment of in the pan feeding port 212 of pan feeding port set 210 is delivered in corresponding non-defective unit port set 218 and the non-full non-defective unit port set 226, and the thing 246 of classifying for the treatment of in the pan feeding port 216 of pan feeding port set 214 is delivered in corresponding non-defective unit port set 222 and the non-full non-defective unit port set 226.In a preferred embodiment of the invention, conveying device 208 preferably comprises conveying belt 242 and conveying belt 244.Wherein, the setting of conveying belt 242 and conveying belt 244 can be and keeps flat up and down and an apart segment distance, keeps flat about also can be and an apart segment distance.In addition, conveying belt 242 is suitable for the thing 246 of classifying for the treatment of in the pan feeding port set 210 is delivered in corresponding non-defective unit port set 218 and the non-full non-defective unit port set 226, and conveying belt 244 is suitable for the thing 246 of classifying for the treatment of in the pan feeding port set 214 is delivered in corresponding non-defective unit port set 222 and the non-full non-defective unit port set 226.
In another preferred embodiment of the present invention, conveying device 208 can comprise first mechanical arm and second mechanical arm, and first mechanical arm and second mechanical arm preferably are respectively adjacent in pan feeding port set 210 and pan feeding port set 214.Wherein, first mechanical arm is corresponding to pan feeding port set 210, and is suitable for the thing 246 of waiting to classify is moved in pan feeding port set 210, non-defective unit port set 218 and non-full non-defective unit port set 226.And second mechanical arm is corresponding to pan feeding port set 214, and is suitable for the thing 246 of waiting to classify is moved in pan feeding port set 217, non-defective unit port set 222 and non-full non-defective unit port set 226.
In addition, sorting device 200 also comprises conveyer 204 at least, and wherein conveyer 204 can be sent in pan feeding port set 210 and the pan feeding port set 214 storing the thing 246 of classifying for the treatment of in storage 202 the object carrier 248.In the present invention, conveyer 204 preferably can be ground jack or mechanical arm, and object carrier 248 can for example be the card casket.
Because can carrying from the two ends of sorter 206 respectively with conveying belt 244, the conveying belt 242 of conveying device 208 wait to classify thing 246 to target port, and the classification of the thing 246 of waiting simultaneously to classify.Therefore, two times of the efficient of sorting device 100 that can the improved efficiency of sorting device 200 is extremely shown in Figure 1 approximately.In addition, because two pan feeding port set 210 are shared one group of non-full non-defective unit port set 226 with pan feeding port set 214, can reach the efficient of about two sorting devices 100.Therefore, sorting device 200 can take less space, is close to the production capacity that equates and reach, and can reach the purpose of effectively utilizing the dust free room space.
By the invention described above preferred embodiment as can be known, an advantage of the present invention is exactly because sorting device of the present invention has two pan feeding port set.Therefore, can classify to the thing to be classified in two pan feeding port set simultaneously, and can significantly promote the efficient of sorting device, and then increase the production capacity of sorting device.
By the invention described above preferred embodiment as can be known, another advantage of the present invention is exactly because the production capacity of a sorting device of the present invention can reach the production capacity near two of general sorting devices.Therefore, can save the gross space that sorting device takies, and the level ground effect utilization factor of dust free room is greatly improved, and then make the utilization in the space of dust free room have more elasticity.
Though the present invention discloses as above with a preferred embodiment; right its is not in order to qualification the present invention, those skilled in the art, without departing from the spirit and scope of the present invention; when can being used for a variety of modifications and variations, so protection scope of the present invention is as the criterion when looking the accompanying Claim book person of defining.
Claims (12)
1. sorting device comprises at least:
One sorter, this sorter comprises at least:
The first pan feeding port set and the second pan feeding port set are suitable for placing a plurality of branch type objects for the treatment of;
The first non-defective unit port set and the second non-defective unit port set, wherein this first non-defective unit port set is corresponding to this first pan feeding port set, and this second non-defective unit port set is corresponding to this second pan feeding port set; And
One non-full non-defective unit port set, this non-full non-defective unit port set is corresponding to this first pan feeding port set and this second pan feeding port set;
This sorting device also comprises a conveying device, is suitable for that in this first pan feeding port set those are treated that the branch type objects is delivered in this corresponding first non-defective unit port set and this non-full non-defective unit port set and in this second pan feeding port set those are treated that the branch type objects is delivered in this corresponding second non-defective unit port set and this non-full non-defective unit port set.
2. sorting device as claimed in claim 1, wherein this non-full non-defective unit port set comprises a plurality of non-full non-defective unit ports at least.
3. sorting device as claimed in claim 1 also comprises a conveyer at least, this conveyer be applicable to store in one the storage in those treat that the branch type objects is sent in those pan feeding port set.
4. sorting device as claimed in claim 3, wherein this conveyer is a ground jack.
5. sorting device as claimed in claim 3, wherein this conveyer is a mechanical arm.
6. sorting device as claimed in claim 1, wherein this conveying device comprises first conveying belt and second conveying belt at least, wherein this first conveying belt is suitable in this first pan feeding port set those are treated that the branch type objects is delivered in this corresponding first non-defective unit port set and this non-full non-defective unit port set, and this second conveying belt treats that with in this second pan feeding port set those branch type objects is delivered in corresponding this second non-defective unit port set and this non-full non-defective unit port set.
7. sorting device as claimed in claim 6, wherein this first conveying belt and this second conveying belt are to keep flat up and down and an apart distance.
8. sorting device as claimed in claim 6, wherein this first conveying belt and this second conveying belt keep flat and an apart distance about being.
9. sorting device as claimed in claim 1, wherein this conveying device comprises first mechanical arm and second mechanical arm at least, this first mechanical arm is corresponding to this first pan feeding port set, be suitable for those are treated that the branch type objects moves in this first pan feeding port set, this first non-defective unit port set and this non-full non-defective unit port set, this second mechanical arm is suitable for those are treated that the branch type objects moves in this second pan feeding port set, this second non-defective unit port set and this non-full non-defective unit port set corresponding to this second pan feeding port set.
10. sorting device as claimed in claim 1, wherein those treat that the branch type objects is a plurality of colored filter substrates.
11. sorting device as claimed in claim 1, wherein those treat that the branch type objects is a plurality of thin film transistor base plates.
12. sorting device as claimed in claim 1, wherein those treat that the branch type objects is positioned in the object carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100953028A CN100517031C (en) | 2004-11-19 | 2004-11-19 | Classificating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100953028A CN100517031C (en) | 2004-11-19 | 2004-11-19 | Classificating apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1779537A CN1779537A (en) | 2006-05-31 |
| CN100517031C true CN100517031C (en) | 2009-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2004100953028A Active CN100517031C (en) | 2004-11-19 | 2004-11-19 | Classificating apparatus |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000214427A (en) * | 1998-10-02 | 2000-08-04 | Samsung Electronics Co Ltd | Coupling process automation system for work objects and control method therefor |
| JP2001002236A (en) * | 1999-06-22 | 2001-01-09 | Nippon Soda Co Ltd | Sorting system |
| US20040005628A1 (en) * | 2002-07-08 | 2004-01-08 | John Stuart Foster | Method and apparatus for sorting biological cells with a MEMS device |
-
2004
- 2004-11-19 CN CNB2004100953028A patent/CN100517031C/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000214427A (en) * | 1998-10-02 | 2000-08-04 | Samsung Electronics Co Ltd | Coupling process automation system for work objects and control method therefor |
| JP2001002236A (en) * | 1999-06-22 | 2001-01-09 | Nippon Soda Co Ltd | Sorting system |
| US20040005628A1 (en) * | 2002-07-08 | 2004-01-08 | John Stuart Foster | Method and apparatus for sorting biological cells with a MEMS device |
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| CN1779537A (en) | 2006-05-31 |
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