CA2797154A1 - Liquid metering and injection system - Google Patents

Liquid metering and injection system Download PDF

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Publication number
CA2797154A1
CA2797154A1 CA2797154A CA2797154A CA2797154A1 CA 2797154 A1 CA2797154 A1 CA 2797154A1 CA 2797154 A CA2797154 A CA 2797154A CA 2797154 A CA2797154 A CA 2797154A CA 2797154 A1 CA2797154 A1 CA 2797154A1
Authority
CA
Canada
Prior art keywords
cleaning solution
dosing
dosing tank
tank
weight sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2797154A
Other languages
French (fr)
Inventor
Jeremy Scarborough
David W. Ray
Nicholas Gregory Gurtler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GURTLER INDUSTRIES Inc
Original Assignee
Gurtler Industries, Inc.
Jeremy Scarborough
David W. Ray
Nicholas Gregory Gurtler
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gurtler Industries, Inc., Jeremy Scarborough, David W. Ray, Nicholas Gregory Gurtler filed Critical Gurtler Industries, Inc.
Publication of CA2797154A1 publication Critical patent/CA2797154A1/en
Abandoned legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/02Devices for adding soap or other washing agents
    • D06F39/022Devices for adding soap or other washing agents in a liquid state
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F95/00Laundry systems or arrangements of apparatus or machines; Mobile laundries 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/20Washing liquid condition, e.g. turbidity
    • D06F2103/22Content of detergent or additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/54Changing between normal operation mode and special operation modes, e.g. service mode, component cleaning mode or stand-by mode
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/37Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of metering of detergents or additives

Abstract

A liquid metering system for a commercial or industrial laundry operation includes a dosing tank supported by a weight sensor that can measure the weight of cleaning solution transferred into the dosing tank. A valve assembly is operable to transfer the measured cleaning solution from the dosing tank to a transport tank, and a discharge pump is operable to pump the measured cleaning solution from the transport tank to downstream equipment.
Measured quantities of different cleaning solutions can also be mixed in the transport tank before being delivered to downstream equipment. A control system regulates operation of the various pumps, valves, and manifolds, and monitors the readings from the weight sensor.

Description

LIQUID METERING AND INJECTION SYSTEM
BACKGROUND
[0001] The present invention relates to liquid metering, measuring, and dispensing, and particularly to metering and measuring liquid products for use in industrial or commercial laundry facilities.
[0002] Large capacity industrial and commercial laundry facilities utilize washing machines having capacities on the order of 100 lbs. or more of laundry. Depending upon the type of laundry, different types and amounts of detergent, chemicals, and cleaning solutions are used during different stages in the washing operation. Because the sizes of washers and the sizes of individual loads of laundry can vary throughout a commercial washing facility and from load to load, it is desirable to have an automated system for dispensing the correct amount of detergent and cleaning solutions for each system and each load.
[0003] Known systems for regulating the various chemicals and liquids used in commercial laundry facilities rely upon in-line flow meters to measure the flow rate of a given liquid through a given conduit. When the flow rate is known, the total amount of liquid dispensed by the system can be controlled by regulating the duration of the flow. Because different liquids have different viscosities and are carried by different conduits, it generally is required to have individual flow meters for each type of liquid that is to be supplied to the washing machine. As a result, each flow meter must be individually calibrated for the specific liquid being measured.
Moreover, because flow meters are highly sensitive to pressure changes, cavitation, and other flow irregularities, the pumps used to initiate the flow of the liquids through the conduits must be of a type that provides a uniform and relatively consistent output flow. For example, peristaltic pumps have been successfully used in commercial laundry facilities.
SUMMARY
[0004] During use in commercial laundry facilities, a flow meter may introduce errors as air enters the delivery tubes or if the supply pump connected to the flow meter generates a back pressure to the flow meter. Errors in the flow meter may result in under-delivering or over-delivering the chemicals and liquids. Under-delivering the chemicals and liquids may result in ineffective cleaning, while over-delivering may result in wasting the chemicals and liquids, and potentially damage the loads of laundry.
[0005] In an aspect the disclosure relates to a liquid metering system for a commercial or industrial laundry operation that can measure a weight of a cleaning solution that is being transferred. The system generally includes a dosing tank configured to receive the cleaning solution, a weight sensor configured to measure a weight of the cleaning solution received by the dosing tank, and a discharge pump operable to pump the measured cleaning solution from the transport tank to downstream equipment.
[0006] In another aspect the disclosure relates to a metering assembly for a commercial or industrial laundry operation that can measure a weight of a cleaning solution that is being transferred. The metering assembly generally includes a dosing tank configured to receive the cleaning solution, and a weight sensor configured to measure a weight of the cleaning solution received by the dosing tank.
[0007] Aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Fig. 1 is a perspective view of a liquid metering and injection system embodying the invention.
[0009] Fig. 2 is a perspective view of a frame of the liquid metering and injection system of Fig. 1.
[0010] Fig. 3 is an enlarged perspective view of a portion of the frame of Fig. 2.
[0011] Fig. 4 is a perspective view of a metering assembly of the liquid metering and injection system of Fig. 1.
[0012] Fig. 5 is an exploded perspective view of the metering assembly of Fig.
4.
[0013] Fig. 6 is a perspective view of an injection cap of the metering assembly of Fig. 4.
[0014] Fig. 7 is a perspective view of a load cell of the metering assembly of Fig. 4.
[0015] Figs. 8a, 8b, and 8c are top, side, and perspective views, respectively, of a load cell bracket of the metering assembly of Fig. 4.
[0016] Fig. 9. is a perspective view of a load cell bracket cover of the metering assembly of Fig. 4.
[0017] Fig. 10 is a perspective view of a dosing tank of the metering assembly of Fig. 4.
[0018] Fig. 11 is a perspective view of a transport tank of the metering assembly of Fig. 4.
[0019] Fig. 12 is a perspective view of a transport tank lid of the metering assembly of Fig.
4.
[0020] It is to be understood that the invention is not limited in its application to the details of the construction and the arrangements of components set forth in the following description or illustrated in the drawings. The present invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
DETAILED DESCRIPTION
[0021] Fig. 1 illustrates a liquid metering and injection system 10. The system 10 includes a lower pumping cabinet 14, an upper control cabinet 18 mounted above the pumping cabinet 14, and a metering assembly 22 supported on one side of the pumping cabinet 14.
The pumping cabinet 14 houses pumps and manifolds for distributing cleaning solutions, which typically are in liquid form and include different concentrations of various chemicals and compounds for obtaining a specific cleaning goal. As used herein, the term "cleaning solution" shall refer to any liquid pumped and distributed by the system 10 without regard to its specific composition or ultimate purpose. The control cabinet 18 includes electronic circuitry and control systems for controlling operation of the pumps and manifolds, and the metering assembly 22 measures specific quantities of cleaning solution for distribution to downstream equipment (not shown), such as commercial or industrial laundry equipment.
[0022] The pumping cabinet 14 includes an upper shelf 26 and a middle shelf 30 each supporting a plurality (e.g., six as illustrated) of pumps 34 configured to pump cleaning solution.
Each pump 34 is coupled to a supply tank (not shown) for a different cleaning solution and is operable to pump its respective cleaning solution to the metering assembly 22.
The pumping cabinet 14 also includes a lower shelf 38 that supports three additional pumps, including a first water flush pump 42, a second water flush pump 46, and a discharge pump 50. In the illustrated construction, the pumps 34, 42, 46, and 50 are diaphragm pumps, chosen based at least in part upon their relatively low cost, long life, and good reliability.
Those skilled in the art will readily appreciate that other types of pumps could also be used without departing from the spirit and scope of the present invention. A plurality of manifolds 54 are mounted below the middle shelf 30 and to the left of the discharge pump 50. The discharge pump 50 is coupled at its input to the metering assembly 22 for receiving metered amounts of cleaning solution(s) therefrom, and is coupled at its output to the manifolds 54 for controlling distribution of the metered cleaning solution(s) to the downstream commercial washing equipment.
[0023] Referring also to Fig. 2, the pumping cabinet 14 includes a frame 58 for supporting the various components of the system 10. The illustrated frame 58 includes base members 62 engaging the ground, uprights 64 extending upwardly from the base members 62, and a plurality of cross beams 66 extending between the uprights 64. The right hand side of the frame 58 includes an upper extension 68 extending outwardly from the side of the frame 58, and a lower extension 70 below the upper extension. The upper and lower extensions 68, 70 cooperate to support the metering assembly 22.
[0024] Fig. 3 illustrates the upper and lower extensions 68, 70 in further detail. Each extension 68, 70 is substantially U-shaped. The upper extension 68 includes a pair of side legs 72 extending away from the frame 58 and a base leg 74 extending between the side legs 72.
Each side leg 72 includes a top hole 76 substantially centered along the length of the side leg 72, and a pair of inwardly-facing, spaced-apart, side holes 78 that face inwardly (only the side holes 78 of the rear side leg 72 are visible in Fig. 3). The base leg 74 of the upper extension 68 also includes a pair of inwardly-facing side holes 78. In some constructions, side holes 78 and the top hole 76 may have crimps in threaded inserts.
[0025] The upper extension 68 also includes a central support member 80 extending substantially parallel to the side legs 72 from the cross beam 66 of the frame to the base leg 74.
The central support member 80 is substantially centered between the side legs 72 and is coupled (e.g., by welding) to the undersides of the cross beam 66 and the base leg 74. The central support member 80 includes a pair of mounting holes 82 on an underside thereof (the mounting holes 82 are showing facing upwardly in Fig. 3 to show their approximate location along the central support member 80, but in fact face downwardly when the system 10 is properly assembled). The lower extension 70 is also substantially U-shaped and includes a pair of side legs 84 extending away from the frame 58 and a base leg 86 extending between the side legs 84. Each side leg 84 includes a top hole 88 substantially centered along the length of the side leg 72.
[0026] Referring also to Figs. 4 and 5, the metering assembly 22 is configured to receive one or more cleaning solutions from the pumps 34, measure by weight a specific amount of cleaning solution or solutions, and discharge the measured amount of cleaning solution or solutions to the discharge pump 50. Some or all components of the metering assembly 22 may be made of stainless steel or ethylene tetrafluoroethylene (ETFE) coated aluminum. However, the apparatus and articles of manufacture described herein are not limited in this regard.
[0027] Referring also to Fig. 6, the metering assembly 22 includes a dosing cap 90 that is coupled to and supported by the upper extension 68. The dosing cap 90 includes a floor 92 having formed therein a plurality of apertures 94 sized and arranged to receive nozzles and conduits that are coupled to the various pumps 34. The illustrated dosing cap 90 also includes four sidewalls 96, with two of the sidewalls 96 defining opposed load openings 98 positioned near the floor 92. As explained below, the remaining two sidewalls 96 each define an upwardly opening slot 102 that receives a respective end 110, 112 of a weight sensor 108 when the dosing tank is supported from the frame 58 by way of the weight sensor 108.
[0028] Although in the illustrated embodiment includes two sidewalls 96 each defining the upwardly opening slot 102, other embodiments may include a single sidewall 96 defining the upwardly opening slot 102. An open side (not shown) of the dosing cap 90 may then face toward the pumping cabinet 14 when the dosing cap 90 is coupled to the upper extension 68 and accommodate the various conduits extending between the pumps 34 and the nozzles that are received by the apertures 94 of the dosing cap 90. In the illustrated embodiment without the open side, one of the sidewalls 96 defining the upwardly opening slot 102 also defines a plurality of apertures 94 formed therein sized and arranged to accommodate the various conduits and nozzles.
[0029] Each sidewall 96 defines a pair of holes 106 along an upper edge thereof that are configured for alignment with the inwardly-facing side holes 78 in the upper extension.
Fasteners (not shown) extend through the holes 106 and into the side holes 78 secure the dosing cap 90 to the upper extension 68. A dosing lid 107 covers the dosing cap 90. The dosing lid 107 fits over and is coupled to the top holes 88 provided in the side legs 84 of the upper extension 68.
[0030] Referring also to Fig. 7, the metering assembly 22 further includes a weight sensor or load cell 108 having a first end 110 coupled to the central support member 80 and a second end 112 that supports other portions of the metering assembly 22. The first and second ends 110, 112 of the load cell each include a pair of openings 114 for securing the load cell 108 to other components. The illustrated load cell 108 also includes a central sensing portion 116 that includes sensors 118 (e.g., strain gauges) configured to measure the load that is supported by the load cell 108. The illustrated load cell 108 is an OMEGA brand LCAE-25KG
load cell, however those skilled in the art will readily appreciate that other types, brands, and sizes of load cells or load/force measurement devices could also be used without departing from the spirit and scope of the present invention.
[0031] A weight sensor bracket or load cell bracket 120 (Figs. 8a, 8b, 8c) is coupled to the second end 112 of the load cell 108. The illustrated load cell bracket 120 is a cylindrical rod and extends outwardly and away from the load cell 108. The load cell bracket 120 includes a centrally-located flat 122 and central bores 124 for coupling to the second end 112 of the load cell 108. Each end of the load cell bracket 120 includes an axially-aligned threaded bore 126, and a small overhanging tab 128. As shown in Figs. 4 and 5, a pair of load cell bracket covers 129 (Fig. 9) are coupled to the dosing cap 90 and cover the portions of the load cell bracket 120 that extend outwardly and away from the load cell 108. The load cell bracket covers 129 ensure that the conduits and other components coupled to and extending from the dosing cap 90 do not contact the load cell bracket 120, thereby eliminating a potential source of errors in the readings taken by the load cell 108.
[0032] The load cell bracket 120 supports a dosing tank 130 that receives and contains the cleaning solutions dispensed from the nozzles that are coupled to the dosing cap 90. As shown in Fig. 10, the dosing tank 130 includes sidewalls 132, two of which define opposed openings 134. The dosing tank 130 also includes downwardly and inwardly sloping interior walls 138 that act as a funnel and terminate at a bottom wall 142 defining a discharge opening 146. In the illustrated embodiment, the dosing tank 130 also includes a splash guard 147 therein. In other embodiments, however, the dosing tank 130 may not include the splash guard 147.
[0033] With reference also to Figs. 4 and 5, the ends of the load cell bracket 120 extend through and slightly beyond the opposed load openings 98 in the dosing cap 90.
To couple the dosing tank 130 to the load cell bracket 120, the dosing tank 130 is moved upwardly and over the bottom portion of the dosing cap 90, which as noted above is coupled to and supported by the upper extension 68. The openings 134 in the dosing tank sidewalls 132 are then aligned with the axially-aligned threaded bores 126 of the load cell bracket 120.
Fasteners (not shown) are then extended through the openings 134 and threaded into the threaded bores 126 to couple the dosing tank 130 to the ends of the load cell bracket 120. The overhanging tabs 128 on the ends of the load cell bracket 120 fit over the ends of the dosing tank sidewalls 132 to prevent rotation of the dosing tank 130 with respect to the load cell bracket 120 (see Fig. 4).
The dosing tank 130 is sized to loosely receive the lower portion of the dosing cap 90.
Furthermore, the load cell openings 98 in the sidewalls of the dosing cap 90 are larger than the load cell bracket 120 such that the load cell bracket 120 extends through the openings 98 without contacting the load cell openings. In this regard, even though the dosing tank 130 receives the dosing cap 90 and is in close proximity thereto, the dosing cap 90 is supported more or less directly and exclusively by the frame 58, whereas the dosing tank 130 is supported from the frame 58 by way of the load cell 108 and load cell bracket 120.
Because the dosing tank 130 is supported from the second end 112 of the load cell 108, the load cell 108 is able to measure the weight of the dosing tank 130 and any cleaning solutions dispensed into the dosing tank 130.
[0034] Although in the illustrated embodiment the weight sensor 108 is a load cell coupled to the load cell bracket 120, in other embodiments other structures performing the same function as the load cell 108 disclosed herein can be used instead. For example, in some embodiments the weight of the cleaning solution received by the dosing tank 130 may be measured by a sensor pad supporting an underside of the dosing tank 130. In some embodiments, the weight sensor 108 may include any mechanical assembly configured to measure the weight of the cleaning solution received by the dosing tank 130.
In other embodiments, the weight sensor 108 may include a piezoelectric compression sensor or any other electric sensors depending on the usage requirements or preferences for the liquid metering and injection system 10. Moreover, although the illustrated embodiment includes a single weight sensor 108, other embodiments may include a plurality of weight sensors 108, for example so as to reliably and accurately measure the weight of the cleaning solution.
[0035] As shown in Figs. 4 and 5, a valve assembly 148 is coupled to and supported by the dosing tank 130. The valve assembly 148 includes an inlet 149 coupled to the discharge opening 146 and can be closed and opened to either retain and collect cleaning solution in the dosing tank 130 or to allow cleaning solution to flow out of the dosing tank 130. The illustrated valve assembly 148 includes an air-operated diaphragm valve 150 that can be operated by pressurized air. Those skilled in the art will readily appreciate that other types of valves could also be used without departing from the spirit and scope of the present invention. When the valve 150 is closed, cleaning solution collects in the dosing tank 130. When the valve 150 is opened, cleaning solution flows by gravity feed out of the dosing tank 130, through the valve assembly 148 and out a discharge tube 152 that extends downwardly from the valve 150.
Because the valve assembly 148 is supported by the dosing tank 130, the mass of the valve assembly 148 is included in the overall load that is supported by the load cell 108.
[0036] Referring also to Figs. 11 and 12, the discharge tube 152 of the valve assembly 148 discharges cleaning solution into a transport tank 154 that is coupled to and supported by the lower extension 70 of the frame 58. A transport tank lid 156 is also coupled to the lower extension 70, covers the transport tank 154, and defines an opening 158 through which the discharge tube 152 extends. In some embodiments, the discharge tube 152 may include a through-pipe rubber grommet (not shown) that creates a light seal between the discharge tube 152 and the opening 158 in the transport tank lid 156 without affecting the movement of the dosing tank 130. In this way, the dosing tank 130 and valve assembly 148 are supported substantially exclusively by the load cell 108 and the load cell bracket 120.
Like the dosing tank 130, the transport tank 154 also includes downwardly and inwardly sloping interior walls 160 (Fig. 11) that act as a funnel and guide cleaning solution(s) in the transport tank 154 toward a centrally located discharge opening (not shown) in the bottom of the transport tank 154. A
conduit 162 (Fig. 1) extends from the bottom of the transport tank 154 and is coupled to the discharge pump 50, which pumps cleaning solution(s) from the transport tank 154 to the manifolds 54 for distribution to the downstream equipment.
[0037] In the above-described metering assembly 22, the load cell 108 supports the load cell bracket 120, the dosing tank 130, and the valve assembly 148. The dosing cap 90 and dosing lid 107 are supported by the upper extension 68, and the transport tank 154 and transport lid 156 are supported by the lower extension 70. Thus, as cleaning solution is dispensed into the dosing tank 130, the weight supported by the load cell 108 increases in proportion to the volume of solution that is dispensed, allowing for an accurate measurement of cleaning solution volume for subsequent discharge to downstream equipment.
[0038] In use, the control system housed in the control cabinet 18 responds to operator or automated requests for dispensing a specific cleaning solution by operating the metering assembly 22 to measure the appropriate quantity of the specific cleaning solution. To measure a specific quantity of a given cleaning solution, the diaphragm valve 150 is closed and the pump 34 associated with the cleaning solution is turned on. Turning on the pump 34 pumps cleaning solution through conduits in the pumping cabinet 14 to the corresponding discharge nozzle (not shown) that is coupled to the floor 92 of the dosing cap 90. The cleaning solution is then discharged into the dosing tank 130. Because the diaphragm valve 150 is closed, the cleaning solution begins to accumulate in the dosing tank 130, and the load on the load cell 108 begins to increase.
[0039] The densities of the various cleaning solutions pumped by the system 10 are pre-programmed into the control system. As such, the control system is able to monitor the weight of the cleaning solution via the load readings provided by the load cell 108, and can then convert the weight of the cleaning solution into a volume of cleaning solution that has been dispensed. In some applications, overall cycle time of the system 10 can be reduced by constantly monitoring the load on the load cell 108 and adjusting the speed of the pump 34 on the fly. For example, at the beginning of a discharge cycle the pump 34 can be operated at maximum speed to rapidly fill the dosing tank 130. However, as the desired quantity of cleaning solution is approached, the speed of the pump 34 can be reduced to allow the final amount of cleaning solution dispensed to be controlled more precisely.
[0040] Once the desired amount of cleaning solution has been transferred to the dosing tank 130, the pump 34 is turned off and the diaphragm valve 150 is opened. The cleaning solution then flows by gravity through the discharge tube 152 and into the transport tank 154.
As the cleaning solution is flowing into the transport tank 154, the control system can continue to monitor the load on the load cell 108 and thus be able to detect when the dosing tank 130 is completely empty. When the dosing tank 130 is empty, the diaphragm valve 150 is closed and another metered dose of cleaning solution can be prepared, potentially before the previously-metered dose of cleaning solution has been pumped from the transport tank 154 by the discharge pump 50. For certain operating parameters, it may also be desirable to mix metered amounts of different cleaning solutions in the transport tank 154 before the transport tank 154 is emptied by the discharge pump 50. Once the final desired amount of cleaning solution or solutions have been transferred to the transport tank 154, the discharge pump 50 is operated and the manifolds 54 are controlled to supply the metered and optionally pre-mixed cleaning solution(s) to the appropriate downstream equipment.
[0041] The system 10 is advantageously configured to dispense a plurality of different cleaning solutions (e.g., twelve in the illustrated embodiment). In some circumstances, these different cleaning solutions may be dangerously reactive with one another. To reduce potential risks associated with the mixing of incompatible cleaning solutions, the first and second water flush pumps 42, 46 can be used to rinse the dosing tank 130 and the transport tank 154, respectively. The first water flush pump 42 is connected via conduits to the dosing cap 90 and is operable to pump rinse water into the dosing tank 130. The second water flush pump 46 is connected via conduits to the transport tank 154 or transport tank lid 156, and is operable to pump rinse water into the transport tank 154. In some embodiments, the control system can be pre-programmed to recognize potentially dangerous combinations of cleaning solutions and to rinse the dosing tank 130 and/or the transport tank 154 as needed between metering operations.
[0042] The system 10 may also include a self-calibration feature that utilizes a float assembly mounted to the dosing cap 90. The float assembly extends or can be adjusted to extend downwardly from the dosing cap 90 to sense a location of the free surface of any liquid contained within the dosing tank 130. Thus, the control system can fill the dosing tank 130 with a liquid of known density (e.g., water) to a predetermined calibration level having a known volume by sensing the level of the liquid with the float assembly. The control system can then compare the reading of the load cell 108 with the expected reading based upon the known volume and known density of the liquid that held in the dosing tank, and can adjust the calibration level of the load cell 108 as necessary. In other embodiments, the self-calibration feature may utilize an ultra sonic sensor or a sight glass instead of a float assembly. In still other embodiments, the system 10 may not include a self-calibration feature.
For example, a known amount of liquid may be injected so as to eliminate the need for a self-calibration feature.
The apparatus and articles of manufacture described herein are not limited in this regard.
[0043] In view of the foregoing, the system 10 is operable to meter and dispense a desired amount of cleaning solution by measuring the weight of the cleaning solution before dispensing the cleaning solution to downstream equipment. The system 10 includes a dosing tank 130 supported by a load cell 108. The system 10 is configured to minimize possible interference with readings of the load cell 108 by supporting at least the dosing cap 90 and the transport tank 154 by separate structure, such as the upper and lower extensions 68, 70.
Because the system includes two tanks, namely the dosing tank 130 and the transport tank 154, a first measured quantity of cleaning solution can be prepared in the dosing tank 130 and transferred to the , transport tank 154. Then, before the first measured quantity of cleaning solution is transferred from the transport tank 154, a second measured quantity of cleaning solution can begin to be prepared in the now-empty dosing tank 130, thereby reducing overall cycle time of the system.
The two tank arrangement also allow for the pre-mixing of multiple measured quantities of cleaning solutions in the transport tank 154. The system is also capable of performing self-calibration of the load cell 108 using a float assembly mounted to the dosing cap 90.
[0044] It is understood that the disclosure may embody other specific forms without departing from the spirit or central characteristics thereof. The disclosure of aspects and embodiments, therefore, are to be considered as illustrative and not restrictive. While specific embodiments have been illustrated and described, other modifications may be made without significantly departing from the spirit of the invention.

Claims (20)

1. A liquid metering system for a commercial or industrial laundry operation, the system comprising:
a dosing tank configured to receive a cleaning solution;
a weight sensor configured to measure a weight of the cleaning solution received by the dosing tank; and a discharge pump operable to pump the measured cleaning solution from the dosing tank to downstream equipment.
2. The system of claim 1 further comprising a valve assembly operable to transfer the measured cleaning solution from the dosing tank to the transport tank.
3. The system of claim 1 further comprising a control system operatively connected to the weight sensor and discharge pump, wherein the control system monitors the weight of the cleaning solution and adjusts a speed of the discharge pump.
4. The system of claim 3, wherein the control system regulates the discharge pump at a first speed during a first mode of operation and at a second speed that is slower than the first speed during a second mode of operation.
5. The system of claim 3, wherein the control system is configured to be programmed with a density of the cleaning solution, and whereby the control system monitors a volume of the cleaning solution.
6. The system of claim 5 further comprising a float assembly coupled to the dosing tank, wherein the float assembly is configured to sense a level of the cleaning solution contained within the dosing tank for performing self-calibration of the control system.
7. The system of claim 1 further comprising a manifold configured to receive a plurality of measured cleaning solutions from respective discharge pumps, to mix the plurality of measured cleaning solutions, and to deliver the mixed cleaning solution to the downstream equipment.
8. The system of claim 1 further comprising a weight sensor bracket coupled to the dosing tank, and wherein the dosing tank is supported substantially exclusively by the weight sensor and the weight sensor bracket.
9. The system of claim 8, wherein the weight sensor includes a first end, a second end, and a sensing portion positioned therebetween, and wherein at least one of the first and second ends is coupled to the weight sensor bracket.
10. The system of claim 9, wherein the sensing portion includes a strain gauge.
11. The system of claim 1 further comprising a transport tank configured to receive the measured cleaning solution from the dosing tank.
12. The system of claim 11, wherein the dosing and transport tanks are supported by separate structures.
13. The system of claim 11 further comprising a flush pump connected to at least one of the dosing and transport tanks, wherein the flush pump is operable to rinse water into at least one of the dosing and transport tanks.
14. A metering assembly for a commercial or industrial laundry operation, the metering assembly comprising:
a dosing tank configured to receive a cleaning solution; and dosing tank.a weight sensor configured to measure a weight of the cleaning solution received by the
15. The metering assembly of claim 14 further comprising a weight sensor bracket coupled to the dosing tank, wherein the dosing tank is supported substantially exclusively by the weight sensor and the weight sensor bracket.
16. The metering assembly of claim 15, wherein the weight sensor includes a first end, a second end, and a sensing portion positioned therebetween, and wherein at least one of the first and second ends is coupled to the weight sensor bracket.
17. The metering assembly of claim 16, wherein the sensing portion includes a strain gauge.
18. The metering assembly of claim 14 further comprising a transport tank configured to receive the measured cleaning solution from the dosing tank.
19. The metering assembly of claim 18, wherein the transport tank is configured to receive a plurality of measured cleaning solutions from the dosing tank, and to mix the plurality of measured cleaning solutions.
20. The metering assembly of claim 18, wherein the dosing and transport tanks are supported by separate structures.
CA2797154A 2011-11-28 2012-11-28 Liquid metering and injection system Abandoned CA2797154A1 (en)

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US61/564,038 2011-11-28

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