CA2300710A1 - Gas-fired fireplace logset - Google Patents

Gas-fired fireplace logset Download PDF

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Publication number
CA2300710A1
CA2300710A1 CA 2300710 CA2300710A CA2300710A1 CA 2300710 A1 CA2300710 A1 CA 2300710A1 CA 2300710 CA2300710 CA 2300710 CA 2300710 A CA2300710 A CA 2300710A CA 2300710 A1 CA2300710 A1 CA 2300710A1
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Canada
Prior art keywords
logset
ember
simulated
disposed
fireplace
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Abandoned
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CA 2300710
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French (fr)
Inventor
David A. Merrill
Edward P. Lapointe
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Individual
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INNOVATIVE HEARTH PRODUCTS Inc
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Publication of CA2300710A1 publication Critical patent/CA2300710A1/en
Abandoned legal-status Critical Current

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Abstract

A fireplace logset which can be used with a vent-free or vented gas burning fireplace. The logset includes a gas burner, an electric heating element or a lamp array, simulated noncombustible logs and twigs, a grate on which the simulated logs and twigs are held, a reflecting plate, and ember media made of glass pieces, ceramic fiber materials, mineral wool, volcanic stone, or other noncombustibles which simulate cinders or burning embers. The simulated logs and twigs are arranged in a fixed orientation on the grate and the gas burner is fixed in place above the grate such that flames from ignited gas exiting the burner's openings does not impinge to any large extent on the simulated logs and twigs. The electric heating element may be placed under the grate near its front and below some of the logs and twigs. The simulated ember material is placed below the front of the grate such chat it is illuminated by the flames of the burner and by the radiated light of the electric heater or the lamp array. Flames and light from the electric heater or lamp array is reflected by the reflecting plate into the tear of the ember media.

Description

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BACKGROUND OF THE INVENTION
8 Fireplaces and stoves havellong been a tradition in homes. This tradition continues today, 9 However, the market for these products has evolved over time due to convenience and 1 0 technological advances. The main shift in the market is away from wood burning products to 1 1 products using more convenient fuels such as gas, oil, and electricity.
These alternative fueled 1 2 products try to replicate the aesthetics of real wood fires by the use of artificial logs and burners, or 1 3 in the case of electric units, a light or display system designed to simulate the appearance and 1 4 movement of flames.
1 5 Another shift in the market has been towards vent-free products. These products add to the ~ 6 convenience of gas burning products by not requizxng a vent. They do that by using relatively clean 1 7 burning flames where products of corrlbustion are exhausted into the room.
There are two main 1 8 concerns with vent free products: first, usually the aesthetics of the flames are compromised 1 9 because of the requirements for clean combustion (less than 200 ppm and 20 ppm air free for CO
2 0 arid NOz emissions respectively). Second, even at these relatively low erni.ssions there are many 21 health concerns and restrictions on use. Other emissions that are not toxic in themselves in ~ 2 moderate concentrations like water vapor and COZ {Cazbon Dioxide) cause concerns due to 2 3 secondary issues (anold growth and reduced Oxygen content). These emissions cannot be reduced 2 4 with better combustion technologies and they are emitted purely based on the amount of gas being 2 5 burned.

Part of the challenge of making a true "wood-burning" fire with other fuels is to create the 2 glow of the logs and embers that happen with real wood fires. With gas and oil fires, glowing
3 surfaces can be created by applying heat from the flames, this increases the fuel requirement and
4 can cause higher production of carbon monoxide and "sooting" due to the quenching effect of the materials in close proximity to the flame. In addition, the higher temperature needed to create the 6 glow could produce higher concentrations of nitrogen oxides.
7 Irlectric fireplaces (logsets) simulate glowing logs and embers by generally using a molded 8 plastic base wish a light source beneath it. The molded base often does not allow good definition of 9 ember structure or bark texture, thus looking unrealistic. Any heat output from an electric 1 0 appliance is normally a remote secondary heater and is not part of the logset.
SUMMARY OF TH.E INVENTION
1 2 The present invention is for a fireplace lagset which can be used with a vent-free or vented 1 3 gas burning fireplace. The logset includes a gas burner, an electxic heating element or a lamp 1 4 array, noncombustible logs and twigs, a grate or support structure on which the logs and twigs are 1 5 held, an optional reflecting plate, and ember media made of crushed amber glass, ceramic fiber 1 6 materials, mineral wool, volcanic stone, yr other noneombustibles which simulate cinders or 1 7 burning embers. The logs and twigs are arranged in a fixed orientation on the grate and the gas 1 8 burner is fixed in place above or upon the grate such that flames from ignited gas exiting the 1 9 burner's openings does not impinge to any large extent on the logs and twigs. The electric heating 2 0 element or lamp array may be placed under the grate near its front and below some of the logs and 2 1 twigs. The simulated erzxber material is placed below the front of the grate such that it is 2 2 illuminated by the flames of the burner and by the radiated light of the electric heater or the lamp 2 3 array. The light emitted by flames from the burning hydrocarbons and from the electric element or 2 4 lamp array is reflected toward the front of the Iogset by the reflecting plate.
2 5 A screen is located below the grate overlying the electric element to provide support for 2 6 additional simulated ember material. The screen may extend from the floor surface in front of the 1 grate upward through an opening between the bars of the grate. The slope of the screen may 2 change at the plane of the top of the grate and extend back toward a rear simulated log. The ember 3 material is piled upon this screen and frictionally held to it.
4 In an alternative embodiment, the screen and the heater element are situated upon the grate with the screen overlying the electric element and with simulated ember material disposed an the 6 screen. In either embodiment, a thin flexible blanket of electrically nonconductive, noncombustible 7 fiber material such as ceramic fiber or silica fiber is placed over the electric heating element to a insulate it from the screen. The blanket may transmit light from the electric element. The material 9 of the blanket may alternatively be opaque, transparent or translucent or combinations thereof and it 1 o may be created of fiber material which will glow when heated.
1 1 A polygon constnlcted from ceramic fiber refractory material sized to lit below the grate t 2 may be used to support the ember media and to provide a substrate to support the electric heating 1 3 element. Serpentine channels may be formed in the outer surfaces of the ceramic polygon to 1 4 provide a trails for the wire-like resistive electric heating element.
1 5 One of the objectives of this invention is to produce a more realistic ember effect than what 1 6 is available today with existing vent-free or vented fireplace appliances.
By using a heating element 1 7 or lamp array that emits a red/orange/yellow glow and combining it with zzzedia that optically 1 8 enhances the glow, a true "wood-burning" ember bed can be simulated. The effect can be further 1 9 enhanced by using reflective particles on the surface of logs and embers to reflect the 2 o red/orange/yellow glow arid give the illusion of a burning piece of wood.
21 This invention is a combination of an electric heating element or Iamp array and various 2 2 media that can be used to create the glow of the embers and/or logs in a gas, oil, or electric 2 3 appliance. The media used can be ceramic fiber materials (either loose or molded), mineral wool, 2 4 volcanic stone, glass beads and pieces (including molded glass shapes), and other materials that 2 5 possess proper thermal or aesthetic values. placennent of the media on or around the glowing 2 s electric heater or over the lamp array achieves a realistic "wood-burning"
glow.

1 In an embodiment utilizing an electric heater with a combustion element, the electric heater 2 produces a functional amount of heat that originates from the embers and logs much like a real 3 wood fire. The heat produced does not contribute to increased carbon monoxide production or 4 other harmful emissions. The invention can be used as a stand-alone electric heating appliance or as an electric heating appliance in conjunction with other electric flame simulating technologies. It 6 can also be used in conjunction with gas and oil appliances to produce a portion of the total heat 7 output and to enhance the ember and log glow. The electric heating element is a resistive heater 8 which may be located below the log elements of the Iogset, below the ember zanedia, and in some 9 applications the electric heater may be embedded inside the log or embers.
When used with gas 1 0 and oil fuels, the reduction of enussions per total $tu/hr output can be a significant factor. This is 1 1 especially true in the vent-free applialace market where the reduced emissions could give a distinct 1 2 marketing advantage to products that incorporate this invention.
Furthermore, because the very 1 3 desirable ember and log glow is produced by an electric heater, the required hydrocarbon fuel can 1 4 be greatly reduced. This allows an appliance with this invention to be sold for applications (such as 1 5 bedrooms) that require low Btulhr output appliances.
In the case of the embodiment of the invention in which a light source is utilized with the 1 7 combustion clement, the light source used may be of several types, sizes, shapes, and quantities, 1 8 depending on the particular application or ember effect desired. The following may be used:
1 9 incandescent light bulbs, fluorescent light bulbs, fiber optic systez~ns, light emitting diodes, neon or 2 0 other gas-filled light sources, halogen, tungsten,or quartz light bulbs, high-intensity bulbs, and 2 1 others. The input power to the light source can range from low voltage (ac or dc) to high voltage 2 2 systems, including conventional I 15 volt systems. The operation of the light source would be 2 3 controlled, and this control may include electronic systems that would vary the timing and intensity 2 4 of the light source to simulate a flickering of the ember bed. The light source may also utilize 2 5 various colored lenses and filters to achieve the desirable color.
2 6 The invention can be used as a stand-alone electric light source appliance (ember bed) or as S

y an electric light source appliance in conjunction with other electric flame simulating technologies.
2 It can also be used in conjunction with gas and oil appliances to enhance the ember and/or log 3 glow. This invention will work with both decorative and heater-rated appliances, and with venting configurations including vent .free, vented, direct vent, and power vented.
The logset employing the light source allows usage of the logset in fireplace appliances in 6 other areas of the home where an aesthetically pleasing fire is desired but heat output is not needed 7 (and often not wanted) because of the home's existing heating system. $y using the electric light 8 source to produce a glowing ember bed, all of the hydrocarbon consumed by the logset is utilized 9 for visible flame production, thus ensuring an aesthetically pleasing product with both visible flame 1 0 and glowing embers at low fossil fuel input.
An objective of the invention is to provide a fireplace logset with reduced overall emissions 1 2 of gas products by reducing or eliminating surfaces in close proximity to yellow or blue flames of i 3 these gas products. In a typical gas burning logset the embers and lags are made to glow by 1 4 having gas flames very near the surfaces of the etztbers and logs, thus heating their surfaces and 1 5 causing them to glow. This often requires a significant percentage of the total gas input to heat 1 6 these surfaces. It is the close proximity of the flames to these surfaces that causes most of the 1 7 emissions of a gas product even if the burner is properly designed to minimize these emissions.
1 8 This close proximity can also create a sooting condition. In this invention the glow an the embers 1 9 and logs is produced or enhanced by utilising an electric element. Since gas usage is eliminated or 2 0 reduced, total emissions are reduced. No emissions are produced from the electric portion of the 21 product.
Another objective is to reduce the total emissions per unit of heat output of these products.
2 3 In this invention the electric portion of the product does not produce any emissions (CO, C02, 2 4 NOz, water vapor). The electric heater does however produce usable heat (up to 5400 Btu/hr).
2 S Therefore the total emissions of this product are reduced by the percentage that the electrically 1 produced heat (in Btu/hr) is to the total of the gas (or oil) heat plus the electric heat. For example if 2 a product uses 5,000 Btu/hr of electric heat and 10,004 Btulhr of gas heat, the total heat output is 3 15,000 Btulhr but gaseous emissions are only two-thirds of those from a 15,040 Btu/hr, gas only 4 logset with a similar gas burner design.
Yet another objective is to allow Larger total heat outputs for a hybrid (electric/gas) vent-free 6 product that could be used where traditional (gas only) logsets are restricted. Current building 7 codes place limits on the heat output of gas heaters that are installed in certain areas of the home, 8 such as bedrooms. Lnstallation guidelines also restrict the heat output of gas products used in 9 smaller and tighter homes. Because of these low Btu/hr limits, conventional gas-only products can 1 0 not achieve good aesthetics, and often this amount of heat is not sufficient to warm the area. This 1 1 invention overcomes these objections by using the electric heating portion to supply an aesthetically 1 2 pleasing product while increasing the total heat output significantly.
Still another objective is to,produce a low heat output, aesthetically pleasing gas product.
1 4 By using the electric ember bed technology or lamp array of this invention, it is possible to produce 1 5 a very aesthetic and realistic glowing etxtber bed using 5,000 Btu/hr, or less. It is estimated that to i 6 produce a similar glowing ember bed with gas fuel would take a minimum of 15,000 to 20,000 1 7 Btultu or more. Therefore, this invention makes it possible to achieve a very aesthetically pleasing 1 8 logset having a reduced Btu/hr input compared to a gas only appliance.
1 s Yet another objective is to reduce the overall emissions of gas products by eliminating 2 0 surfaces in close proximity to yellow or blue flames of these gas products. In a typical gas product 21 the embers and logs are made to glow by having gas flames very near their surfaces, thus heating 2 2 the surface and causing it to glow. This often requires a significant percentage of the total gas 2 3 input to heat these surfaces. It is the close proximity of the flames to these surfaces that causes 2 4 mast of the emissions of a gas product. This close proximity can also create a Booting condition.
2 5 In addition, the higher temperature needed to create the glow could produce higher concentrations 2 6 of nitrogen oxides. In this invention the glow on the embers and logs is produced by utilizing an 7.

1 electric light source, thus no gas flames are needed. Since this gas usage and flames (in close 2 proximity to surfaces) are eliminated, total emissions are reduced. No emissions are produced 3 from the electric portion of the product.
4 Stilt another objective is to allow a more aesthetically pleasing vent free product that could be used where traditional (gas only) logsets are restricted. Current building codes place limits on 6 the heating capacity and hence the fuel consumption of gas heaters that are installed in certain areas 7 of the home, such as bedrooms. Installation guidelines also restrict the heat output of gas products 8 used in smaller and tighter hortzes. Because of these low heat output limits, conventional gas only 9 products can not achieve good aesthetics because there is not enough gas supplied to produce both 1 0 visible flame and glowing logs, so the glow is sacrificed.
1 1 DESCRIh'TION OF THE DRAWING FIGURES
1 2 Figure I is a front right perspective of a fireplace logset embodying the invention, with 1 3 parts of the screen and ember material cut away.
Figure 2 is a cross section view of the fireplace logset of Figure 1 taken along line 2-2 of 1 5 Figure 1.
1 6 Figure 3 is a front right perspective with parts cut away of an alternative embodiment of the 1 7 invention in which embers are simulated by glass pieces distributed below the grate on which the 1 8 simulated logs are placed and including a reflective element disposed behind the below-grate ember 19 simulations.
2 0 Figure 4 is a cross section of the embodiment of fireplace logset taken along line 4-4 of 2 t Figure 3.
2 2 Figure 5 is a front right perspective with parts cut away of another alternate embodiment 2 3 logset which includes a target element which emits a glow when heated, the target element 2 4 disposed below a screen on which glass pieces simulating embers and cinders are placed.
2 5 Figure 6 is a cross section of the embodiment of fireplace logset taken along line 6-6 of 2 6 Figure 5.

Figure 7 is a front right perspective of an alternate embodiment fireplace logset with parts 2 of the screen and ember media cut away to reveal a ceramic polygon disposed below the grate, the 3 polygon being covered by a screen grid on which glass pieces or other glowable media are placed.
Figure 8 is a cross section taken along lines 8-8 of Figure 7.
Figure 9 is a perspective of a gas burner element with target coil mounted directly over the 6 gas burner.
7 Figure 10 is a partly cut away perspective view of a screen grid with glass pieces mounted 8 thereon.
9 Figure 11 is a perspective view of a simulated log of (reproof construction on which are 1 0 mounted glass reflective media to simulate a combusting log.
1 1 Figure I2 is a perspective of a ceramic base with serpentine maze of channels formed on its ~ 2 upper surfaces to receive a resistive electrical heating element.
7 3 Figure 13 is a front right perspective with parts cut away of an alternative embodiment 1 4 fireplace logset equipped with a lamp array.
1 5 Figure 14 is a cross section view of the fireplace logset of Figure I3 taken along line 14-14 1 6 of Figure 13.
1 7 Figure 15 is a front perspective closeup of the ember material and its supported structure of 1 8 the logset of Figs. 1 and 2.
DETAILED DESCRIPTION OF THE iNYENTION
2 0 Throughout the specification, like elements are numbered consistently to promote clarity in 2 1 understanding the disclosure. In this specification, including in the claims, the logset of the 2 2 present invention is intended for use as a standalone Iogset and in all manner of fireplace, stove, 2 3 firebox, and fire pit, including without limitation, a gas burning fireplace, a vented fireplace 2 4 (including a direct vent fireplace), a vent-free fireplace, a vented stove (including a direct vent 2 5 stove), a vent-free stave, a vented insert (including a direct vent insert), and a vent-free insert. The 2 fi term "fireplace" shall mean all manner of fireplace, stove, firebox, fire pit, or other place in which 1 a logset may be used.
2 Figures l and 2 illustrate a preferred embodiment hybrid gas and electric logset 2. Figure 3 15 shows a cioseup of the screen 12 and ember material 52 of the logset of Figs. l, 2. An electric 4 element 4 is located at the front of the logset 2, extending in serpentine fashion both above and below a supporting structure which in the preferred embodiment is an open grate 6. Above the 6 grate 6 the electric element 4 is positioned between the simulated partially burned front logs 8, 10.
7 Below the grate 6 the electric element 4 stretches from left to right across the width of the grate 6.
8 Located slightly above the electric element 4 is a screen 12. The screen 12 is also positioned 9 between the front logs 8, LO and extends down to the floor 14 on which the grate 6 is supported.
1 0 The screen 12 may extend from the floor surface 14 in front of the grate 6 upward through an 1 1 opening between the bars of the grate 6. The slope of the screen 12 may change at the plane of the 1 2 top of the grate 6 azld extend back toward a rear simulated log 18. The ember nctaterial 52 is piled 1 3 upon this screen 12 and frictionally held to it. The screen and the heater element are situated upon 1 4 the grate with the screen overlying the electric element and with simulated ember material disposed 1 5 on the screen. Deposited over the top of the screen 12 is the ember media 52 used to simulate 1 6 embers. This ember media 52 allows the glow from the electric element 4 to shine through it. The 1 7 ember media 52 may he a variety of materials, and depending on the ember media 52 used, the 1 8 glow of the electric element 4 is enhanced and made to replicate a burning ember bed. The ember 1 9 media 52 is preferably pieces or beads of glass, or mineral wool, volcanic stone, or ceramic fiber 2 0 material which may be either loose or molded into a formed unit. A
satisfactory material for ember 2 1 media 52 is crushed recycled amber glass that has been tumbled to remove sharp edges.
2 2 As best seen in Fig. 15, a relatively thin layer of electrically nonconductive, noncombustible 2 3 fiber material such as flexible blanket 29 constructed of ceramic fiber or silica fiber may be placed 2 4 over electric element 4 to insulate it from screen 12. Blanket 29 may be generally conformed to 2 5 loosely overlie electric element 4 while transmitting light from electric element 4. The material of 2 6 blanket 29 may be opaque, transparent or translucent or it may be a combination of materials with 1 those light transmitting characteristics. Blanket 29 may be created of fiber material which will 2 glow when heated. An alternative insulating layer member may be a pane or sheet of heat 3 resistant glass, or an insulative coating on the underside of screen 12.
4 A gas burner 16 is located between the front logs 8, 10 and the rear log 18 and is positioned so that it is visually hidden by the screen 12 and front logs 8, 10. The flames from the gas burner 6 16 rise up between the logs 8, 10, 18.
7 The front surface 20 of the rear log 18 may be partially covered with reflective ember 8 elements 22. These ember elements 22 may be small glass particles that are affixed to the front 9 surface 20 of rear log 18. They reflect the light and glow from the gas flames above burner 16 and 1 0 the electric element 4. The logset 2 includes a top simulated twig 24 to add to the aesthetics.
1 1 Portions of this twig 24 tray also be covered with the reflective ember elements 22.
1 2 The invention of Figure 1 may take numerous other configurations of the invention 1 3 components. The electric element 4 may be one of several different types, sizes, or styles. The t 4 electric element 4 may also be located differently or be used as an integral part of the embers or 1 5 logs, i.e. - either located inside of them or contoured and affixed to the surface of the embez media 1 6 52 or within or on log 18. Control box 2d by which electric element 4 and gas burner 16 are 1 7 controlled may be disposed below grate 6 toward the rear 28 thereof.
1 8 Figures 3 and A. represent a hybrid gas and electric logset much like chat shown in Figure 1.
1 9 The primary difference is that in the logset 32 of the alternate ernbodiment of Figures 3 and 4, a 2 0 screen 42 and ember media 52 mounted thereupon do not extend to the floor 14. Instead, screen 21 42 with ember media 52 thereon is placed upon grate 6 between front logs 8, 10 and there are 2 2 ember elements 22 placed beneath the grate 6 to simulate coals 53 that have fallen through the grate 2 3 b. Screen 42 overlies electric element 34 and may be insulated therefrom by an insulation layered 2 4 between the screen 42 and electric element 34. The close proximity of ember media 52 to the 2 5 electric element 34 causes the ember media 52 to reflect the glow and appear to be burning. This 2 6 appearance is further enhanced with the addition of a reflective mirror 30 (polished metal or high 1 temperature glass mirror) positioned to reflect glow to the ember media 52 and to visually hide the 2 appliance controls 56.
3 The gas burner l6 is disposed above grate 6 and between rear log 18 and front logs 8, 10 4 such that flames created by natural gas or propane ar other gaseous hydrocarbons emanating from gas burner 16 will be visible among the logs 8, 10, and 18 and yet not impinge excessively on the 8 surfaces of logs 8, 10 and I8. Soot and undesirable gaseous emissions are reduced by limiting 7 impingement of flames on the simulated logs 8, 10, 18 and 24.
8 The electric element 34 of logset 32 comprises an elongate, serpentine, ceranuc clad 9 resistive wire which heats when electric current is passed through electric element 34. Electric 1 0 element 34 is disposed by conventional support means above grate 6 and below front logs 8, 10.
1 1 A nonflammable screen 42 of generally planar form is disposed above electric element 34 and is 1 2 inclined slightly from front to back, with its lower edge 36 diseased near the front of grate 6.
1 3 Disposed on screen 42 is a multiplicity of ember media 52 which, may be glass pieces of various 1 4 colors or other small ceramic fiber forms of irregular shape which are formed to resemble cinders 1 5 or wood ash.
1 6 As an alternative, electric element 34 may be imbedded within the outer surface af, for 1 7 instance, rear log I0, such that an additional insulative element for electrically insulating the -1 8 resistive wine thereof is not otherwise necessary, the rear log 10 being constructed of electrically 1 9 insulative material. By imbedding the electric element 34 within the outer surface of the rear log 2 0 10, the heat from the energi2ed electric element may cause the region of rear log 10 adjacent the 21 electric element 34 to glow, and that glow may be enhanced if rear log 10 is coated with ember 2 2 media 52 or ember elements 22.
2 3 Below grate 6 are disposed additional ember elements 22 which rest on floor 14 to 2 4 resemble coals 53. Behind ember elements 22 may be located a mirror 30 with at least a front 2 5 reflective surface 31 disposed toward the front of grate 6.
2 6 Concealed behind mirror 30 and below grate 6 is a control box 26 which is used to enclose 1 a gas valve and electric switch which may be activated manually or by remote means such as RF or 2 infrared signaling to release gaseous hydrocarbons from the gas burner and to energize electric 3 element 34. As with ember media 52, ember elements 22 comprise glass or ceramic pieces, or 4 mineral wool, or a molding of glass or ceramic formed to simulate cinders and ash in a pile.
Figure S and 6 represent a gas-only logset 62, which employs ember media 52 similar to 6 the embodiment of Figures 1 and 2. The difference is that the electric element has been replaced 7 with a second gas burner 76. Above this second gas burner 76 is a target 64 that is heated by the 8 gas flame from second gas burner 76 to produce a redlorange glow similar to the glow from 9 electric element 4 of the device of Figures 1 and 2. The glow is then transmitted through ember 1 0 media 52 to replicate a burning ember bed. This configuration also employs the reflective mirror 1 1 30 to further enhance the glow.
1 2 In the alternate embodiment of Figures 5 and 6, a standard grate 6 having a front support 1 3 66 and a rear support 28 is shown resting on a floor 14 of a fireplace.
Resting on grate 6 is rear 1 4 log 18 disposed at the rear of grate 6. Axially spaced apart from rear log 18 are front logs 8, 10 1 5 which rest on grate 6 at the front thereof, over front support 66. A gas burner 16 is disposed in the 1 6 space between rear log 18 and front logs 8, 10 and is supported above grate 16 by conventional 1 7 means. A top twig 24 rests upon front log 10 and rear log 18 bridging the space between them. It 1 8 is placed there for aesthetic reasons to assist in conveying the appearance of a wood fireplace fire.
1 9 Rear log 18, top twig 24 and front logs 8, 10 are ail formed of noncombustible materials, e.g.
2 0 concrete ar ceramic.
21 Front logs 8 and 10 are laterally spaced and an ember supporting screen 72 is disposed 2 2 between front logs 8 and 10. Screen 72 comprises a Fast generally planar segment 74 joined tn a 2 3 second generally planar segment 78. First planar segment ?4 is inclined upwardly slightly' from 2 4 front uprights 40 of grate 6, at an angle in the range of 10 degrees to 40 degrees from horizontal.
2 5 Second planar segment 78 is inclined more steeply and its lower edge 80 rests on floor 14. Second 2 6 planar segment 78 is inclined to resemble the embankment of a pile of wood ash and cinders.

CA 02300710 2000-03-10 ...__ --i Disposed behind and below screen 72 is second gas burner 76 which comprises an 2 elongate duct having small outlet openings along the top thereof to permit gaseous hydrocarbon to 3 be emitted for combustion. Disposed above second gas burner 76 is a target 64 which may 4 comprise a coil of wire or other metal structure which will emit an orange or red glow when heated by the flames created by combustion of gas escaping from second gas burner 76.
The light emitted 6 by target 64 is transmitted through screen 72 and ember elements 22 which are fixed upon screen 7 72. Ember elements 22 are pieces of colored or clear glass or ceramics or mixtures thereof in 8 amorphous and assorted shapes. The light emitted by flames from second gas burner 76 and 9 heated target 64 causes ember elements 22 to appear to glow and flicker, thereby creating the 1 0 appearance of burning wood embers. A control enclosure 86 is disposed below the rear of grate 6 1 t to provide valve means to control hydrocarbon flow to gas burner I6 and second burner 76. A
~ 2 rrurz~or 30 is disposed vertically behind second burner 76 and target 64 to reflect light toward screen 1 3 72 and ember elements 22.
1 4 Figures ? and 8 disclose a preferred embodiment of the invention wherein logset 92 1 5 comprises rear log 18, front logs 8 and IO and top twig 24 along with gas burner I6, grate 6, 1 6 ceramic base 94, screen 96 and ember media 52. A control box 26 is provided to permit selective 1 7 control of flow of gas to gas burner 16 and electricity to resistive wiring 98. Resistive wiring 98 is 1 s disposed upon the upper suxfaces 100 of ceramic base 94. Ceramic base 94 of polygonal shape is 1 9 disposed below grate 6 on which rear log 18 and front logs 8 and 10 rest.
Ceramic base 94 is 2 0 shaped to resemble a pile of ashes ar ember. Resistive wiring 98 is connected to a switched 2 1 electric source, the switch being housed in control box 26. Resistive wiring 98 follows a 2 2 reversing, serpentine path along upper surfaces 100 and is situated within shallow channels formed 2 3 on the upper surfaces 100 of ceramic base 94. Electricity applied to resistive wiring 98 causes it to 2 4 heat and to glow red/orange. The light and heat from resistive wiring 98 is radiated through 2 5 overlying screen 96 and ember media 52 supported on screen 96 as illustrated in Figure 8.
2 6 The shape of ceramic base 94 is chosen tv approximate a pile of ashes and embers which CA 02300710 2000-03-10 _ ..:
t would naturally form below a grate holding burning logs. Screen 96 is formed to rest upon the 2 upper surfaces 100 of ceramic base 94 and to have ember media 52 fixed thereto.
3 Figure 9 illustrates the second gas burner ?6 and target 64 used in the alternate embodiment 4 of Figures 5, 6. Target 64 comprises an elongate coil of metal wire supported at ends 68, ?0 thereof by supports 84 and 88 upon second gas burner 76. It may be seen that target 64 is 6 disposed longitudinally above second gas burner ?6 so that flames burning above second gas 7 burner ?6 will strike target 64 and thereby heat it to a glowing condition.
8 Figure 10 provides a close up view of an exemplary screen 96 of the logset 92 of Figure 8.
9 Ember elements 22 (partly omitted to show the gridwork 108 of screen 96) are mounted or layered i 0 upon screen 96. Ember media 52 may be glass pieces or ceramic units, being preferably of 1 1 amorphous and varying shapes and of small size, in order to transmit light therethrough.
1 2 Figure 11 discloses a rear log I8 having a central region 44 on which are fixed reflective t 3 elements 46 in a pattern simulating a burn pattern of a wood Log which is burning from the midpart 1 4 thereof. Central region 44 is disposed on a front surface 20 of rear log 18 and may continue onto i 5 lower surface 21 of rear log I8 to better convey the appearance of a partly burned wood log.
1 6 Reflective elements 46 may comprise ember elements 22 which are glass yr ceramic particles or 1 7 pieces of random shapes and sizes or it may further comprise reflective paint of a suitable color 1 8 which contains glass beads yr pieces to increase the reflectivity thereof and which will simulate 1 9 burning wood. When light from burning natural gas or propane or other hydrocarbon sources 2 0 strikes central region 44, it is reflected and creates the appearance of a burning Iog_ Similarly a red 2 1 glow from a heated ceramic or metal element or electric wire will be reflected by central region 44.
2 2 A ceramic body 94 as included in the Iogset of Figs, ? and 8 is illustrated in Fig. 12.
2 3 Ceramic body 94 is constructed of a solid piece of ceramic fiber refractory material in a polygon 2 4 shape having a wide base lOb and a narrow top 102 joined by sloping sides 104. Serpentine 2 5 channels 90 wind non-intersectingly upon the outer surfaces 100 of the top 102 and sides 104 of 2 6 ceramic body 94 to provide routes in which the resistive wiring 98 of an electric heating element IS

___.. CA 02300710 2000-03-10 t can be laid.
2 Figures 13 and 14 illustrate an alternative embodiment hybrid gas and electric lamp logset 3 3. Situated on a metal grate 6 are an assortment of replica logs including front logs 8. 10, rear log 4 I8, and top twig 24. Each of the replica logs is constructed of non-combustible material which is wel! known in the art. Front logs 8 and LO are disposed behind uprights 4 of grate 6 which extend 6 from the front of grate 6. $elow uprights 4 of grate 6 and extending in front of as well as below 7 grate 4 is tamp frame 33 to which are mounted an array of lamps 35 such that lamps 35 are directed 8 upwardly from lamp frame 33. Lamp frame 33 is curved to follow a contour imitative of a bank of 9 embers. A screen 12 overlies lamp frame 33 and is provided with ember media 52 which 1 0 comprises mineral wool, volcanic stone, mica, ceramic fiber material, pieces of glass or glass t 1 beads, or combinations thereof. The ember media 52 may either be discrete elements of the t 2 exemplary media or a molded unit thereof. .
1 3 Loose pieces of glass used for ember media 52 may be in a variety of shapes - irregular 1 4 broken glass, spheres, flakes, beads, balls, or granules. The glass may be of several colors, 1 5 shades, coatings (mirror), transparent, translucent, opaque, reflective, or refractive. The glass t 6 beads or pieces may have a variety of finishes such as frosted, tumbled, ground, etc.
1 7 Ember media 52 may also be loose pieces or a single molded element of plastic. Loose 1 8 pieces of plastic may be found in a variety of shapes including irregular broken pieces, spheres, 1 9 flakes, beads, balls, ox granules. The plastic can be in several colors, shades, coatings (mirror), 2 0 transparent, translucent, opaque, reflective, or refractive. It can have a variety of finishes such as 21 frosted, tumbled, ground, etc. The plastic media would be used with the array of lamps 35 to 2 2 produce the visual effects of wood burning, without producing significant heat.
2 3 The ember media 52 disposed on screen 12 is also contoured to resemble a bank of wood 2 4 embers. Ember media 52 may be translucent to transmit light from lamps 35 therethrough. In 2 5 addition, light from lamps 35 may be reflected or refracted by ember media 52. Lamps 35 may be 2 6 provided with colored lenses, or colorizing filters 37 may be mounted on or below screen 12 such 1 that the spectrum of visible light striking the underside of ember media 52 resembles that of wood 2 embers. Lenses for the electric lamps 35 or colorizing filters 37 may be selected to produce a 3 red/orangelyellow glow. The lamps 35 used may be of several types, sizes, shapes, and 4 quantities, depending on the particular application or ember effect desired.
Lamps 35 could include conventional incandescent light bulbs, fluorescent Light bulbs, fiber optic systems, light emitting 6 diodes, neon or other gas-filled light sources, halogen lamps, tungsten lamps, quartz lamps, 7 high-intensity bulbs, and others. The input power to the lamps 35 can range from low voltage ac 8 or do to conventional 115 volt systems. The operation of the lamps 35 would be controlled, and 9 this control may include electronic systems that would vary the timing and intensity of the lighting 1 0 of lamps 35 to simulate a flickering of the ember media 52.
1 1 A gas burner 16 is disposed longitudinally above and upon grate 6 such that it is disposed 1 2 between front logs 8, 10 and rear tog 18. By so positioning gas burner 16, flames from 1 3 combusting gas will not strike front logs 8, 14, rear log 18, or top twig 24. The flames may be 1 4 seen emanating from the space behind front logs 8, 10 and the flames may be further reflected by 1 5 reflecting ember elements 22 which is placed on front surface 20 of rear log 18.
j g Reflective ember elements 22 may be particles of small size and may be attached to the 1 7 surface of rear log 18, or to the surfaces of top twig 24 or front logs 8, 10 by means of adhesives.
1 8 Particles could also be mixed into the parent material of the rear log 18 or mixed with any coatings 1 9 that are applied to rear log 18 as a secondary operation.
2 o t1 control enclosure 26 may be disposed in front of rear supports 28 of grate 6. Control 21 enclosure 26 provides a housing fox wiring and controls used to electrify lamps 35 or to vary their 2 2 light output and timing and for gas valves to supply gas burner 16. Remote control receiver means 2 3 may be disposed in connection with control enclosure 26 if remote operation of lamps 35 and gas 2 4 supply to gas burner 16 is desired.
2 5 The control system of control enclosure 26 may vary the electrical input to the lamps 35, 2 6 thereby changing the intensity and duration of the light output to give the appearance of a dynamic 1 ember bed and glow area.
A mirror 30 or reflecting plate may be pieced behind lamp frame 33 to reflect the light from 3 lamps 35 toward ember media 52 and may extend the width of grate 6. Mirror 30 may be of high 4 temperature glass, or have a polished metal surface. Mirror 30 could be of tempered glass, ceramic glass, pyrex glass, or other high temperature glass known to the industry. The back surface of the 6 glass Would be coated or silvered with a conventional mirroring process.
Using high temperature 7 glass for the mirror 30 allows it to be used in applications that would cause standard grades of S mirrors to cz~ack due to high temperatures.

Claims (23)

Having described the invention, we claim:
1. A fireplace logset comprising a supporting structure having a support surface and a front and a back, a hydrocarbon burner supported by said supporting structure, an electric resistive heating element disposed adjacent said supporting structure, at least one simulated log of noncombustible material disposed upon said supporting structure, said at least one simulated log disposed to partially obscure view of said hydrocarbon burner, a multiplicity of simulated ember media is disposed above said resistive heating element, said ember media being of noncombustible light transmissive material.
2. The fireplace logset of claim 1 wherein a screen is disposed in overlying relationship to said resistive heating element, said ember media is disposed upon said screen.
3. The fireplace logset of claim 2 wherein a noncombustible nonconductive blanket of fiber material is disposed between said resistive electric element and said screen.
4. The fireplace logset of claim 1 wherein an insulating member overlies said resistive heating element.
5. The fireplace logset of claim 4 wherein said insulating member is a noncombustible nonconductive blanket of fiber material.
6, The fireplace logset of claim 1 wherein said ember media comprises one or more of the group consisting of glass beads, glass pieces, ceramic fiber materials, volcanic stone, and mineral wool.
7. The fireplace logset of claim 1 wherein said ember media is crushed glass which has been tumbled to remove sharp edges.
8. The fireplace logset of claim 1 wherein a noncombustible, electrically nonconductive base is disposed below or adjacent said supporting structure, said base having an upper surface thereon, said electric heating element supported upon said upper surface of said base.
9. The fireplace logset of claim 8 wherein said base is formed of ceramic fiber material, said upper surface having serpentine channels thereupon, said electric heating element being a resistive wire of serpentine shape disposed in said channels of said base.
10. The fireplace logset of claim 1 wherein a reflective plate is disposed below said supporting structure rear of the front thereof, said reflective plate reflecting light emitted by said electric heating element and by burning gas exiting sand gas burner.
11. The fireplace logset of claim 1 wherein said at least one simulated log has simulated embers fixed thereto, said simulated embers comprising one or more of the group consisting of glass beads, glass pieces, ceramic fiber materials, volcanic stone, and mineral wool.
12. The logset of claim 1 wherein said supporting structure comprises a fireplace grate, a plurality of noncombustible simulated logs is disposed upon said grate, a screen is laterally disposed below and in front of said grate, said ember media is disposed upon said screen, said ember media comprises one or more of the group consisting of glass beads, glass pieces, ceramic fiber materials, volcanic stone, and mineral wool, said hydrocarbon burner is an elongate tube disposed generally horizontally and supported above said grate, said burner having a multiplicity of openings therein, a ceramic base is disposed below said grate, said base having at least one upper surface thereon, said electric heating element disposed on said at least one upper surface of said base, said electric heating element being a resistive wire of serpentine shape, a reflective plate disposed below said grate near the rear thereof, said reflective plate reflecting light emitted by hydrocarbons burned in said hydrocarbon burner, one or more of said simulated logs having simulated embers fixed thereto, said simulated embers fixed to said simulated logs and disposed toward said front of said grate.
13. Simulated ember media for use in a fireplace logset having at least one simulated log associated therewith, said logset including a light source therewithin, comprising a multiplicity of elements from the group consisting of glass beads, glass pieces, ceramic fiber materials, mica pieces, volcanic stone, and mineral wool, said elements being light transmissive, said light source emitting light in shades of red and yellow and orange, said elements disposed around said light source whereby light from said light source is transmitted and reflected by said elements.
14. The ember media of claim 13 wherein said elements are formed into molded shapes.
15. The ember media of claim 13 wherein said elements comprise crushed glass which has been tumbled to remove sharp edges thereon.
16. A fireplace logset comprising a supporting structure having a support surface and a front and a back, a hydrocarbon burner supported by said supporting structure, an electric light array disposed adjacent said supporting structure, said light array including one or more light emitting elements, at least one simulated log of noncombustible material disposed upon said supporting structure.
17. The fireplace logset of claim 16 wherein a multiplicity of simulated ember media is disposed below said supporting structure in groupings to simulate burning embers and ashes, said ember media being of noncombustible light transmissive material.
18. A fireplace logset comprising a first supporting structure having a support surface and a front and a back, an electric resistive heating element disposed adjacent said first supporting structure, an electric light array disposed adjacent said first supporting structure, said light array including one or more light emitting elements, at least one simulated log of noncombustible material disposed upon said first supporting structure, a second supporting member disposed adjacent said first supporting structure, a multiplicity of simulated ember media disposed upon said second supporting member to simulate burning embers and ashes, said ember media being of light transmissive material.
19. A supporting base for placement in a fireplace having a electrically resistive heating element therein comprising a rigid body formed of noncombustible, electrically nonconductive material having an upper surface thereon, said heating element supported on said upper surface.
20. The supporting base of claim 19 wherein said rigid body is formed of ceramic fiber material.
21. The fireplace logset of claim 4 wherein said insulating member is a sheet of glass.
22. A fireplace logset comprising a supporting structure having a support surface and a front and a back, a hydrocarbon burner supported by said supporting structure, at least one simulated log of noncombustible material disposed upon said supporting structure, said at least one simulated log having an outer surface thereon, an electric resistive heating element disposed within said at least one simulated log whereby said outer surface of said at least one simulated log may glow when said resistive heating element is energized, said at least one simulated log disposed to partially obscure view of said hydrocarbon burner.
23. The logset of claim 22 wherein said at least one simulated log has simulated embers fixed thereto, said simulated embers comprising one or more of the group consisting of glass beads, glass pieces, ceramic fiber materials, volcanic stone, and mineral wool.
CA 2300710 1999-03-11 2000-03-10 Gas-fired fireplace logset Abandoned CA2300710A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US12389899P 1999-03-11 1999-03-11
US60/123,898 1999-03-11
US13300699P 1999-05-07 1999-05-07
US60/133,006 1999-05-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2479574A (en) * 2010-04-15 2011-10-19 Excel Heat Ltd Electric fire also burning a fluid fuel to generate flames
EP3220057A1 (en) * 2016-03-16 2017-09-20 Dimplex North America Limited Flame simulating assembly

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2479574A (en) * 2010-04-15 2011-10-19 Excel Heat Ltd Electric fire also burning a fluid fuel to generate flames
EP3220057A1 (en) * 2016-03-16 2017-09-20 Dimplex North America Limited Flame simulating assembly
CN107202301A (en) * 2016-03-16 2017-09-26 丁普莱克斯北美有限公司 Flame simulating assembly
US10352516B2 (en) 2016-03-16 2019-07-16 Glen Dimplex Americas Limited Flame simulating assembly
CN107202301B (en) * 2016-03-16 2020-10-20 格伦丁普莱克斯美洲有限公司 Flame simulating assembly
AU2017201735B2 (en) * 2016-03-16 2021-09-09 Glen Dimplex Americas Limited Flame simulating assembly

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