CA1196268A - Method of recovering viscous petroleum from a subterranean, petroleum-containing formation - Google Patents

Method of recovering viscous petroleum from a subterranean, petroleum-containing formation

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Publication number
CA1196268A
CA1196268A CA000419044A CA419044A CA1196268A CA 1196268 A CA1196268 A CA 1196268A CA 000419044 A CA000419044 A CA 000419044A CA 419044 A CA419044 A CA 419044A CA 1196268 A CA1196268 A CA 1196268A
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CA
Canada
Prior art keywords
petroleum
well
formation
solvent
wells
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000419044A
Other languages
French (fr)
Inventor
Maynard L. Anderson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ExxonMobil Oil Corp
Original Assignee
Mobil Oil Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mobil Oil Corp filed Critical Mobil Oil Corp
Priority to CA000419044A priority Critical patent/CA1196268A/en
Application granted granted Critical
Publication of CA1196268A publication Critical patent/CA1196268A/en
Expired legal-status Critical Current

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Abstract

A METHOD OF RECOVERING VISCOUS PETROLEUM FROM A
SUBTERRANEAN, PETROLEUM-CONTAINING FORMATION

Abstract A method is described for recovering viscous petroleum from subterranean petroleum-containing formations penetrated by at least one injection well and by at least one production well, both wells being in fluid communication with the petroleum-containing formation. The method comprises the steps of drilling and completing at least to the top of the petroleum-containing formation at least one intermediate well between the injection and production wells and in fluid communication with the petroleum-containing formation. While the intermediate well is closed in, a hydrocarbon solvent having a specific gravity less than that of the formation petroleum is injected via the injection well into the lower part of the formation and, after the solvent is in place at the bottom of the petroleum-containing formation, pressure is applied to the injection and/or production wells and the intermediate well is opened thus enhancing the flow of the solvent from the bottom of the formation to the top. Petroleum and solvent is then produced from the or each production well.

Description

26~

h METHOD OF RECOVERING VISCOUS PETROLEUM FROM_A
SUBTERRANEAN, PETROLEUM-CONTAINING FORMATION

The present invention relates to an improved method for recovering hydrocarbons from a subterranean hydrocarbon-bearing formation containing low-gravity viscous oils or bitumens. More particularly, the invention relates to the recovery of` viscous heavy oils from subterranean formations containing same by substantially reducing the soak time required in a miscible flood process.
There are many subterranean, petroleum-containing formations in various parts of the world from which substantial amounts of petroleum cannot be recovered because the viscosity of the petroleum is so great that it is essentially immobile at reservoir conditions.
Thus, even if the formation contains adequate permeability, and an extraneous fluid such as water is introduced into the formation to drive the petroleum to a production well, little or no petroleum can be recovered from the formation because the viscosity of the petroleum is so great that it will not move. It is generally recognized that if the API gravity of the petroleum contained in the subterranean formation is less than about ~5, little or no recovery of the petroleum may be accomplished by conventional primary and secondary recovery means.
One of the most extreme examples of viscous petroleum-containing formations from which essentially no production may be achieved by conventional primary or secondary means are the so-called tar sands or bitumen sand deposits such as those located in the western United States, and the Athabasca Tar Sands in the northern portion of the province of Alberta, Canada, as well as in Venezuela. The viscosity of the bituminous petroleum contained in the Athabasca tar sand deposits, for example, is in the range of several million centipoise at the average formation conditions, thus, rendering the bituminous petroleum essentially immobile Therefore, recovery o, the bituminous petroleum from these deposits by any means other than mining has been essentially unsuccessful on any commercial level.

F-1208 -2~

Snme conventional thermal recovery methods have been applied to produce viscous hydrocarbons from formations and bitumens from tar sands among which are steam injection, hot water injection and in-situ combustion. Using these thermal methods, the viscous hydrocarbons are heated to temperatures at which their viscosity is suf~iciently reduced and their mobility is suf~iciently improved so as to enhance their flow through the pores of the formation.
Typically, such thermal techniques emcloy an injection well and a production well traversing the oil-bearing or tar sand ~ormation. In a steam operation the heat ~urnished by the in~ected steam functions to lower the viscosity of the oil, thereby improving its mobility, while the fluid flow o~ the steam through the formation functions to drive the oil toward the production well from which the oil is produced. In the conventional in-situ combustion operation, characteristically much higher temperatures~ i.e., above the ignition temperature of the crude, are obtained than in a steam operation.
Another technique that has been employed to recover viscous hydrocarbons is the use of hydrocarbon solvents. For example, it is well known that aromatic solvents, such ~s toluene and benzene, are capable o~ dissolving the heavier hydroc~rbon oomponents in heavy oils or bitumens, thereby improving their mo~ility by dilution. Aromatic solvents are generally more ef~ective than paraffinic-type solvents since the asphaltic components of the oils are more soluble in aromatic solvents. The solvents have a beneficial result in that they dilute the crude and thus make the crude more mobile due to the reduction in viscosity. However, their use has not been practical commercially since this process evolves long periods o~ soak time to allow the solvent to mix with the crude. Therefore, the criti~al factor is the soak time needed, and depending on the thickness of the oil zone, the soak time may vary ~rom a year or two up to possibly eight or more years.
It is thus an object of this invention to provide a recovery process wherein the soak time, required for solvent and crude oil mixing in a solvent ~looding process, is significantly reduced. A

, ,.

~6~6~3 substantial reducticn in soak time is highly desirable as it would lead to a significant increase in oil production and allow earlier production, thus improving the process economics.
Accordingly~ the invention provides a method where the soak time, required ~or solvent and crude oil mixing in the gravity assisted solvent flooding process, is signiFicantly reduced by inducing vertical flow of solvent into the heavy crude oil part of the reservoir through the use of internediate wells drilled between injection and production wells and completed at least to the top of the oil reservoir. It is within the scope of the invention to repeat the steps of the invention as a cyclic process and thereafter to scavenge the formation by the injection of water. It is also within the scope of the invention to repeat the procedure among different patterns in the formation, thereby producing the entire formation by applying the process to successive well patterns. While the invention emphasizes its application to the recovery of heavy oils, it is within the scope of the invention also to apply it to the recovery of bitumens from tar sands. The invention is particularly suitable for the recovery of heavy oils, i.e., those having an API gravity below about 25 API.
More specifically, the invention provides a process in which a hydrocarbon-bearing formation containing the heavy oil or bitumen and having permeability variations is first traversed by at least one injection well and at least one production well where each well has fluid communication paths between the surface of the earth and a portion of the formation near the bottom thereof. Fluid communication between the wells is established by such methods as conventional hydraulic fracturing if the initial transmissibility of the formation is too low to permit significant fluid injections. At least one more intermediate well is drilled, between the injection and production wells, and completed to have fluid communication path from the surface of the earth and a portion of the formation near th~ top thereof~ It is within the scope of the invention to have more than one intermediate well between the injection and production wells in any well formation.
For example, intermediate wells can be drilled between injection and F-1~08 -4-production wells that comprise part of an in-line pattern having a plurality of wells. ~nother well pattern where the present invention is applicable is where the injection well and production well comprise part of a well pattern including a central injection well and a ring of offset production wells.
After the wells are completed, a solvent or fluid miscible with the viscous petroleum which has a speciFic gravity substantially less than the specific gravity of viscous petroleum is introduced to the lower part of the formation or reservoir. This is generally achieved by injecting the solvent into the water leg, usually present at the bottom of an oil reservoir, through an injection well or wells while producing water from the production wells. The water leg is usually present at the bottom of the oil reservoir, but if not, water can be injected before the solvent to form such a water leg at the bottom of the oil reservoir.
Some of the solvents that are suitable for this application are those having high diffusion coefficients and which are sol~ble with the oil or bitumens. Typical solvents include aromatic hydrocarbons such as benzene, toluene, xylene and aromatic fractions of petroleum distillates. In addition, such solvents may include saturated hydrocarbons having from two to eight carbon atoms in the molecule such as ethane, propane or LPG, butane, pentane, hexane and cyclohexane.
Also mixtures of aromatic and saturated or naphthenic hydrocarbons may be used such as gasoline, kerosene9 naphtha and gas oils. Mixtures of paraffinic and naphthenic hydrocarbons may also be used such as raffinates from an aromatic extraction and debutanized bottoms. The above are examples of suitable solvents and are not to be considered limlting on the present invention.
The size of solvent slug to be used will depend on the solvent chosen and the degree of recovery desired. The degree of recovery desired is a matter of economics an¢ may be determined by those skilled in the art without engaging in inventive effort. ~s an aid in determining the size of slug needed the following procedlJre may be used F-1208 ~5-but is not intended to limit the scope of the invention or tie it to any routine calculation procedure. The size of a slug may be calculated by a formula such as:

Solubility of bitumen amount of bitumen in solvent x per acre foot of formation x acre-feet x degree of depletion in formation desired (decimal) = amount of solvent required Routine laboratory experimentation may be used to determine the solubility o~ a given bitumen in a given solvent and core analysis will yield information on the amount o~ bitumen per acre foot of formation.
Thus, the size of solvent slug for any field may be determined.
After placement of the solvent, pressure is applied to either the injection or production wells or both, and the intermediate wells are opened. The pressuring operation can be conducted with additional solvent or with another fluid, i.e., water. This results in solvent flow from the bottom of the reservoir to the top and greatly increases the surface area between the crude oil and the solvent. Mixing of the solvent and crude oil is much more rapi~ than would be obtained by gravitational ~orce alone because of the added pressure differential.
As the light oil or solvent moves up and the heavy oil moves down, an added mechanism, which is molecular diffusion, is present to further enhance mixing. The solvent flooding process substantially reduces the viscosity of the heavy oil thus rendering it more produceable. The time needed for this mixing to occur is the soak time which is a major Factor in computiny the economics of production and by using the method of the invention the soak time can be reduced to several months as compared with the several years required with conventional techniques.
An additional way to practice this invention is to inject a hydrocarbon gas or an inert gas, when the intermediate wells are first opened to create gas saturation in the upper part of the reservoir D6~

thereby reducing the resistance to subsequent vertical flow of solvent. Further flow o~ gas, either continuously or cyclically, along with solvent may be advantageous to promote crude oil and solvent mixing. Steam may also be used as the gas with the added advantage of increasing the mobility of the crude oil due to heating. Examples of suitable gases include carbon dioxide, methane, ethane, nitrogen, air, and flue gas. The gas may be recycled from the intermediate wells to the injection well~
In the cases where t~o or more intermediate wells are present, it may be advantageous to cycle various intermediate wells on and off to promote maximum mixing rate by generation of maximum mass transfer surface area. This manipulation enhances horizontal flow of solvent as well as vertical flow. Control is obtained by monitoring production flow rates from the intermediate wells. By opening and closing these wells at various times, optimum mixing of solvent and crude oil is obtained.
The accompanying drawing illustrates a method according to one example of the invention of recovering viscous petroleum from a subterranean petroleum-containing reservoir.
Referring to the drawing, a reservoir containing a very v.iscous petroleum 5 is penetrated by an injection well 1 having fluid communication with the bottom of the reservoir and a production well 2 having fluid communication with the bottom of the reservoir. Between the injection well and the production well, an intermediate well 3 is drilled and completed to have ~luid communications with the top of the reservoir. The figure represents a point in time where a solvent has been introduced to the bottom of the reservoir 4 throuyh the injection well and pressure is applied through both the production and injection wells while the intermediate well is open. The interface ~ shown between the solvent and the crude oil is, of course, not as distinct as shown.
A~ter the desired ~ixing of solvent with crude oil has taken place, the oil is produced from the formation by known methods, i.e., by water flooding. The production period is continued until the rate ~62~;~

indicates the cycle should be repeated. Solvent breakthrough at the intermediate wells may be used as an indication that proper mixing has taken place.
The invention may be applied to any pattern of wells~ either as a line drive or a five or nine spot pattern. The method may also be applied sequentially from the section of a reservoir to another, thereby increasing the production of the entire formation. Well patterns and spacings can be determined in accordance with the characteristics of the reservoir and the reservoir fluids.
Al-though the present invention has been described with specific embodiments, it is to be understood that modifications and variations may be ~esorted to, without departing from the spirit and scope of this invention, as those skilled in the art will readily understand. Such modifications and variations are considered to be within the purview and scope of the appended claims.

Claims (14)

CLAIMS:
1. A method for recovering viscous petroleum from a subterranean petroleum-containing formation penetrated by at least one injection well and by at least one production well, both wells being in fluid communication with the petroleum-containing formation, comprising the steps of:
a. drilling and completing at least to the top of the petroleum-containing formation at least one intermediate well between the injection and production wells and in fluid communication with the petroleum-containing formation;
b. while the intermediate well is closed in, injecting via said injection well and into the lower part of the petroleum-containing formation a hydrocarbon solvent having a specific gravity less than that of the formation petroleum;
c. after the solvent is in place at the bottom of the petroleum-containing formation, applying pressure to the injection and/or production wells followed by opening the intermediate well thus enhancing the flow of the solvent from the bottom of the formation to the top; and d. producing the petroleum and solvent from the or each production well.
2. The method of Claim 1, wherein step (d) is followed by a secondary or tertiary oil recovery process.
3. The method of Claim 1 further comprising the step of injecting a hydrocarbon gas or an inert gas to the bottom of the formation, prior to the injection of the solvent, and opening the intermediate well to allow the gas to penetrate the formation thus reducing the resistance to subsequent solvent flow.
4. The method of Claim 3, wherein said gas is recycled from the intermediate wells to the injection wells.
5. The method of Claim 3 or Claim 4, wherein said gas is selected from the group consisting of natural gas, methane, ethane, carbon dioxide, nitrogen, air, flue gas and mixtures thereof.
6. The method of Claim 1 further comprising the step of injecting steam to the bottom of the formation, prior to the injection of the solvent, and opening the intermediate wells to allow the steam to penetrate the formation thus reducing the resistance to subsequent solvent flow and reducing the viscosity of the formation petroleum.
7. The method of Claim 1, wherein water or hydrocarbon solvent is used to pressurize one or more wells.
8. The method of Claim 1, wherein two or more intermediate wells are present and where various of said intermediate wells are cycled on and off to promote maximum mixing rate.
9. The method of Claim 1, wherein steps (a) through (d) are repeated after production has decreased below an economic level.
10. The method of Claim 1, wherein said injection well and said production well comprise part of an in-line pattern having a plurality of wells.
11. The method of Claim 1, wherein said injection well and said production well comprise part of a well pattern including a central injection well and a ring of offset production wells.
12. The method of Claim 1, wherein the solvent is aromatic, paraffinic, or naphthenic hydrocarbon or mixtures thereof.
13. The method of Claim 1, wherein a hydrocarbon gas or inert gas is injected with the solvent.
14. The method of Claim 1, wherein the or each intermediate well is completed to a level in the oil bearing formation above that of the injection and production wells.
CA000419044A 1983-01-06 1983-01-06 Method of recovering viscous petroleum from a subterranean, petroleum-containing formation Expired CA1196268A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000419044A CA1196268A (en) 1983-01-06 1983-01-06 Method of recovering viscous petroleum from a subterranean, petroleum-containing formation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000419044A CA1196268A (en) 1983-01-06 1983-01-06 Method of recovering viscous petroleum from a subterranean, petroleum-containing formation

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CA1196268A true CA1196268A (en) 1985-11-05

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10012064B2 (en) 2015-04-09 2018-07-03 Highlands Natural Resources, Plc Gas diverter for well and reservoir stimulation
US10344204B2 (en) 2015-04-09 2019-07-09 Diversion Technologies, LLC Gas diverter for well and reservoir stimulation
US10982520B2 (en) 2016-04-27 2021-04-20 Highland Natural Resources, PLC Gas diverter for well and reservoir stimulation

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10012064B2 (en) 2015-04-09 2018-07-03 Highlands Natural Resources, Plc Gas diverter for well and reservoir stimulation
US10344204B2 (en) 2015-04-09 2019-07-09 Diversion Technologies, LLC Gas diverter for well and reservoir stimulation
US10385258B2 (en) 2015-04-09 2019-08-20 Highlands Natural Resources, Plc Gas diverter for well and reservoir stimulation
US10385257B2 (en) 2015-04-09 2019-08-20 Highands Natural Resources, PLC Gas diverter for well and reservoir stimulation
US10982520B2 (en) 2016-04-27 2021-04-20 Highland Natural Resources, PLC Gas diverter for well and reservoir stimulation

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