AU779350B2 - Heated electrochemical cell - Google Patents

Description

HEATED ELECTROCHEMICAL CELL TECHNICAL FIELD This invention relates to a method and apparatus for measuring the concentration of an analyte in solution.

The invention will be described with particular reference to the measurement of the concentration of glucose in blood but is not limited to that use and has general application for the measurement of analytes other than glucose and for solutions other than blood samples.

BACKGROUND ART Persons who suffer from diabetes routinely check their blood glucose concentration and there is a need for simple, reliable and inexpensive means to facilitate such routine testing.

In a common method for conducting the tests, a blood sample is combined with an enzyme for example glucose dehydrogenase the GDH oxidises glucose and in the process becomes reduced. An oxidising mediator for example ferricyanide is allowed to react with the reduced GDH returning the GDH to its initial form and producing ferrocyanide in the process. The concentration of ferrocyanide produced is then sensed for example electrochemically or spectroscopically to produce a signal which can be interpreted to give an estimate of the glucose concentration in the sample.

In our co-pending applications PCT/AU96/00723 and PCT/AU96/00724 (the disclosures of which are incorporated herein by reference) there are described methods and apparatus suitable for electrochemically determining the concentration of glucose in blood by electrochemical measurement.

-2- A preferred method for accurately determining the concentration of an analyte is to react all the analyte present in the sample with reagents that produce a species that can be sensed. This requires that the reaction of the analyte go to completion.

For reaction of GDH with glucose to go to substantial completion typically requires several minutes. This is thought to be due to the time required for the glucose to diffuse out from glucose-containing cells of the blood. As this length of time is unacceptably long for the market, it is more usual to measure the glucose concentration over a shorter period, for example 20-30 seconds and accept a less accurate response or apply a factor to estimate the glucose concentration by kinetic extrapolation for example as outlined in co-pending application PCT/AU96/00723. This expedient shortens the time of the test but can lead to loss of precision of the result.

It is an object of the present invention to provide a method and apparatus which avoids or ameliorates the above-discussed deficiencies in the prior art.

DESCRIPTION OF THE INVENTION According to a first aspect the invention provides an electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, means for admitting a sample to the cell volume defined between the electrodes and the cell wall, means for heating a sample contained within the cell, and means for measuring a concentration of an analyte or a concentration of a species representative of the analyte in the sample at a point on a reaction profile by measuring amperometrically a parameter representative of a diffusion coefficient of the analyte or the species representative of the analyte in the sample, whereby the -3concentration is measured and whereby the measured concentration is substantially independent of a temperature of the sample.

According to a second aspect the invention provides an electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, a passage for admitting a sample to the cell volume defined between the electrodes and the cell wall, an electrically resistive heating element, and a measuring circuit, wherein the measuring circuit amperometrically measures a parameter representative of a diffusion coefficient of an analyte or a species representative of the analyte in the sample, wherein the diffusion coefficient is indicative of a concentration of the analyte or the species representative of the analyte in the sample, and wherein a measured value of the concentration is substantially independent of a temperature of the sample.

According to a third aspect the invention provides an electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, a passage for admitting a sample to the cell volume defined between the electrodes and the cell wall, a reagent that undergoes an exothermic reaction upon contact with the sample, and a measuring circuit, wherein the measuring circuit amperometrically measures a parameter representative of a diffusion coefficient of an analyte or a species representative of the analyte in the sample, wherein the diffusion coefficient is indicative of a concentration of the analyte or the species representative of -4the analyte in the sample, and wherein a measured value of the concentration is substantially independent of a temperature of the sample.

Those skilled in the art will understand the term "reaction profile" as used herein to mean the relationship of one reaction variable to another. Often, for example, the reaction profile illustrates the change of concentration of a species with respect to time.

Such a profile can provide a skilled addressee with both qualitative and quantitative information, including information as to whether a reaction system has achieved a steady state.

Preferably, the predetermined point on the reaction profile is a steady state, and the species representative of the concentration of the analyte is a mediator, for instance an enzyme mediator.

In one embodiment of the invention the sample is heated by an exothermic reaction produced upon contact of the sample with a suitable reagent or reagents.

In a second embodiment of the invention the sample is heated electrically, for example by means of a current applied to resistive elements associated with the measuring means.

In a highly preferred embodiment the measuring means in an electrochemical cell of the kind described in co-pending applications PCT/AU96/00723 and PCT/AU96/00724 and the sample is heated by application of an alternating voltage signal between electrodes of the sensor.

Unless the context clearly requires otherwise, throughout the description and the claims, the words 'comprise', 'comprising', and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of"including, but not limited to".

Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field.

BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be more particularly described by way of example only with reference to the accompanying drawings wherein: Figure 1 shows schematically a sensor strip according to the invention in a crosssection taken longitudinally through the midline of the sensor strip.

Figure 2 shows the results of tests conducted in accordance with one embodiment of the present invention for blood samples with varying haematocrits and glucose concentrations.

Figure 3 shows the results of tests conducted in accordance with another embodiment of the present invention for blood samples with varying haematocrits and glucose concentrations.

BEST MODE FOR CARRYING OUT THE INVENTION In preferred embodiments of the method of the invention, glucose concentration is measured using an electrochemical cell of the kind described in PCT/AU96/00723 and/or PCT/AU96/00724 (our co-pending applications). The method of measurement described in those applications utilises an algorithm which enables the value of the diffusion coefficient of the redox mediator to be calculated and the concentration of reduced mediator to be determined in a manner which is substantially independent of sample temperature. The method therein described is different from prior art methods which measure Cottrell current at known times after application of a potential. The present invention differs in that the sample is heated.

-6- In a first embodiment of the present method the blood sample is heated prior to and/or during conduct of the electrochemical measurement by means of an exothermic reaction. In the first embodiment a reagent that liberates heat on contact with blood is contained within the sensor cell. Examples of such reagents are salts which give out heat when they dissolve such as aluminium chloride, lithium halide salts, lithium sulphate, magnesium halide salts and magnesium sulphate. Another class of reagents which would be suitable are those with two components which liberate heat upon mixing.

These two components would be placed in separate locations in the sensor during fabrication, for example on coatings upon opposite internal cell walls and are deployed such that when a sample is introduced into the sensor at least one of the components dissolves and then comes into contact with the second component. Upon contact the two components react to liberate heat. The reagents used to generate the heat must not adversely effect the function of the other active elements in the sensor. For instance, they must not corrode the electrode materials, denature an enzyme if present, or adversely interact with any mediator that may be present. Upon introducing a sample of blood into the sensor heat is liberated and the temperature of the blood sample is raised.

This facilitates reaction of the glucose with the GDH and since the measurement of ferrocyanide concentration is temperature independent an accurate assessment of glucose concentration can be made in a much shorter time than would otherwise be possible.

Less preferably, the heat generating reagent can be added after the sample is admitted to the cell.

Preferably the sample temperature is raised by from 5 to 15 0 C, for example from to 30'C or 35°C within a period of 2 to 10 seconds. The temperature peak is desirably reached within 2-5 seconds.

-7- A second embodiment of the invention employs a cell in which an electrically resistive element is incorporated. The sample may then be electrically heated by passing a current through the resistive element. For example, with reference to figure 1 there is shown an electrochemical sensor comprising a plastic substrate 1 bearing a first electrode 2 (for example a sputtered layer of gold), a separator layer 3 having a circular aperture punched out which defines a cell volume 10 bounded on one cylindrical face by first electrode 2. The opposite face of cylindrical cell 10 is covered by a second electrode layer 4 (for example a sputter coating of palladium) which in this case is carried by a rubber or plastic layer 5. A metal foil layer 6 provides electrical contact to a resistive bridge 9 formed in the rubber or plastic layer 5. An insulating layer 7 for example of plastic provides insulation against heat loss through the metal foil. An aperture 8 in layer 7 provides for electrical contact with metal foil layer 6. Resistive bridge 9 is formed for example from carbon particles impregnated into the rubber or plastic of layer at a loading and of a geometry such as to give a suitable electrical resistance between metal foil 6 and electrode layer 4. This method has the advantage of concentrating the heating effect adjacent the cell. Resistive heating elements may be fabricated by other means for example by coating an electrically conducting substrate with an electrically insulating layer which can be made partially conductive in particular regions if desired for example by exposure to particular chemicals and light.

When using a cell according to the second embodiment the sample is admitted to the cell, a potential is applied across the resistive element, and after the required amount of heat has been generated the potential across the resistive element is interrupted and after an optional wait time a potential is applied between the first electrode and second electrode to perform the electrochemical assay of the analyte.

-8- Alternatively the potential across the resistive element can be maintained during the assay of the analyte at its initial level or at a lower level sufficient to substantially maintain the sample temperature at the desired level.

In another embodiment, the means for applying the potential to the resistive element is such that the current flowing through the resistive element is monitored and the potential automatically adjusted so as to maintain the required power output. This heats the sample in a reproducible fashion, even if the resistance of the resistive element varies from one sensor to the next. Furthermore, the power level required can be adjusted on the basis of the ambient temperature measured by a separate sensor. The leads to a more reproducible sample temperature being reached over a range of ambient temperature at which the sensor is being used.

In a third embodiment of the invention the sample is heated simply by applying an alternating voltage signal between the working and counter-electrodes of a sensor, for example, of the kind described in our co-pending applications. If this alternating voltage signal has a correct frequency and amplitude it will heat the sample while still allowing an accurate determination of the analyte to be subsequently made by the sensor. Because the voltage signal is alternating any reaction that occurs during one half voltage cycle is reversed during the second half of that cycle, resulting in no net change but in the dissipation of energy that will appear as heat in the sample. This is particularly applicable to sensors of the type disclosed in our abovementioned co-pending patent applications where any small changes that may occur in the cell are quickly removed after interruption of the alternating potential as the cell relaxes back to its initial stage.

When using cells such as described in our co-pending applications the sample volumes are very small and heating can be achieved with low energy input.

-9- EXAMPLES OF HEATED STRIP EXPERIMENTS Example 1 Disposable test strips of the type described in PCT/AU96/00724 were heated by placing a metal bar, heated to 50C, in contact with the sample receiving area of the strip. Whole blood samples were introduced into the sample receiving area of the strip and 13 seconds allowed for the glucose present in the sample to react with the sensor reagents. Current was then collected for ten seconds and analyzed according to the methods described in PCT/AU96/00723. The results of these tests for blood samples with haematocrits of 67.5%, 49.5% and 20% and glucose concentrations between mM and 30 mM are shown in figure 2.

Example 2 Disposable test strips of the type described in PCT/AU96/00724 were modified by adhering a heater element to the base of the strip, beneath the sample receiving area. The heater element was fabricated by sputtering two parallel low resistance metallic tracks onto a polyester substrate and then sputtering a thin, resistive metallic track at right angles to the low resistance metallic tracks, such that the resistive metallic track contacted both of the parallel low resistance tracks. This heater was then glued to the base of the disposable test strip using an adhesive, such that the resistive track was positioned directly beneath and facing the sample receiving area on the strip.

The parallel low resistance tracks protruded from the end of the strip and provided electrical contacts for a power supply to power the heater. The power supply for the heater consisted of a battery and a variable resistor, which could be adjusted to vary the rate of heating. Whole blood samples were introduced into the sample receiving area of the strip and 20 seconds allowed for the glucose present in the sample to react with the sensor reagents. Current was then collected for ten seconds and analyzed according to the methods described in PCT/AU96/00723. The results of these tests for blood samples with haematocrits of 65%, 46% and 20% and glucose concentrations between 2.8 mM and 32.5 mM are shown in figure 3.

Although the invention has been herein described with reference to electrochemical methods for measuring glucose concentration in blood it will be appreciated that the method may also be applied utilising suitable spectroscopic or other measuring methods and to samples other than blood and to analytes other than glucose.

Claims (31)

1. An electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, means for admitting a sample to the cell volume defined between the electrodes and the cell wall, means for heating a sample contained within the cell, and means for measuring a concentration of an analyte or a concentration of a species representative of the analyte in the sample at a point on a reaction profile by measuring amperometrically a parameter representative of a diffusion coefficient of the analyte or the species representative of the analyte in the sample, whereby the concentration is measured and whereby the measured concentration is substantially independent of a temperature of the sample.

2. An electrochemical cell according to Claim 1 wherein the means for heating a sample is an electrically resistive element.

3. The electrochemical cell according to Claim 1, further comprising means of measuring a concentration of an analyte or a concentration of a species representative thereof in a sample at a predetermined point on a reaction profile by means that are substantially independent of a temperature of the sample in the electrochemical cell.

4. The electrochemical cell according to Claim 1, wherein the predetermined point on the reaction profile is a steady state.

The electrochemical cell according to Claim 1, wherein the electrochemical cell comprises a mediator, wherein the mediator comprises a species representative of a concentration of an analyte.

6. The electrochemical cell according to Claim 5, wherein the mediator is an enzyme mediator.

7. The electrochemical cell according to Claim 1, wherein the means for heating the sample comprises an exothermic reaction produced upon contact of said sample with at least one suitable reagent. -12-

8. The electrochemical cell according to Claim 7, wherein the at least one suitable reagent is a salt which liberates heat on dissolution.

9. The electrochemical cell according to Claim 8, wherein the salt is selected from the group consisting of aluminium chloride, lithium halides, lithium sulfate, magnesium halides, and magnesium sulfate.

The electrochemical cell according to Claim 7, wherein the at least one suitable reagent is a two component system which liberates heat upon mixing.

11. The electrochemical cell according to Claim 10, wherein each of the two components are placed in separate locations in the electrochemical cell.

12. The electrochemical cell according to Claim 11, wherein said two components are placed as coatings upon opposite internal cell walls of the electrochemical cell.

13. The electrochemical cell according to Claim 1, wherein the means for heating a sample comprises an electrical heater.

14. The electrochemical cell according to Claim 13, wherein said means for heating a sample is a current applied to resistive elements associated with said measuring means.

The electrochemical cell according to Claim 1, wherein the means for heating a sample is capable of raising a sample temperature by from 5 to

16. The electrochemical cell according to Claim 1, wherein the means for heating a sample is capable of raising a sample temperature to a final sample temperature within a period of 2-10 seconds.

17. The electrochemical cell according to Claim 1, wherein the means for heating the sample is capable of achieving a peak sample temperature within seconds.

18. The electrochemical cell according to Claim 1, wherein the electrochemical cell comprises a glucose sensor.

19. The electrochemical cell according to Claim 1, wherein the -13- electrochemical cell comprises a glucose sensor capable of measuring a concentration of glucose in a blood sample.

The electrochemical cell according to Claim 1, further comprising an enzyme.

21. The electrochemical cell according to Claim 20, wherein the enzyme comprises glucose dehydrogenase.

22. The electrochemical cell according to Claim 20, further comprising an oxidizing mediator.

23. The electrochemical cell according to Claim 22, wherein the oxidizing mediator comprises ferricyanide.

24. The electrochemical cell according to Claim 1, wherein the means for heating the sample comprises a resistive element.

The electrochemical cell according to Claim 24, further comprising means of applying a potential across the resistive element to generate an amount of heat.

26. The electrochemical cell according to Claim 25, further comprising means of interrupting the potential across the resistive element and applying a potential between the first electrode and second electrode to perform the electrochemical assay of the analyte.

27. The electrochemical cell according to Claim 26, wherein the means of applying a potential across the resistive element is capable of maintaining the potential during an assay of an analyte at an initial level or at a lower level sufficient to substantially maintain a sample temperature of a desired level.

28. The electrochemical cell according to Claim 26, wherein the means for applying potential to the resistive element is capable of measuring a current flowing through the resistive element and automatically adjusting the potential so as to maintain a required power output.

29. The electrochemical cell according to Claim 28, wherein the power output is capable of being adjusted on a basis of an ambient temperature measured by a separate -14- sensor.

An electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, a passage for admitting a sample to the cell volume defined between the electrodes and the cell wall, an electrically resistive heating element, and a measuring circuit, wherein the measuring circuit amperometrically measures a parameter representative of a diffusion coefficient of an analyte or a species representative of the analyte in the sample, wherein the diffusion coefficient is indicative of a concentration of the analyte or the species representative of the analyte in the sample, and wherein a measured value of the concentration is substantially independent of a temperature of the sample.

31. An electrochemical cell, comprising a spacer pierced by an aperture which defines a cell wall, a first metal electrode on one side of the spacer extending over one side of the aperture, a second metal electrode on the other side of the spacer extending over the side of the aperture opposite the first electrode, a passage for admitting a sample to the cell volume defined between the electrodes and the cell wall, a reagent that undergoes an exothermic reaction upon contact with the sample, and a measuring circuit, wherein the measuring circuit amperometrically measures a parameter representative of a diffusion coefficient of an analyte or a species representative of the analyte in the sample, wherein the diffusion coefficient is indicative of a concentration of the analyte or the species representative of the analyte in the sample, and wherein a measured value of the concentration is substantially independent of a temperature of the sample. ^c DATED this 3 0 th day of April 2002 SEC LnA 113 USF Fltration and Scparatieno Grcup Inc. oe Attorney: CHARLES W. TANSEY Registered Patent and Trade Mark Attorney of Australia of BALDWIN SHELSTON WATERS