AU602246B2 - Flow line weighing device - Google Patents

Description

i ii I: i; ili__ AU-AI-22618/88 woD ILL UA I PEIY" !IZATION INTERNATIONAL ICATIO HED U ER TE ATIN INTERNATIONAL APPLICATIOPUBLISHED UNDER THE PATENT C()OPERATION TREATY (PCT) (51) International Patent Classification 4 (11) International Publication Number: WO 89/ 01133 G01F 1/78, 1/30 Al (43) International Publication Date: 9 February 1989 (09.02.89) (21) International Application Number: PCT/AU88/00288 SE (European patent), SU, US.

(22) International Filing Date: 4 August 1988 (04.08.88) Published With international search report.

(31) Priority Application Number: PI 3518 With amended claims.

(32) Priority Date: 4 August 1987 (04.08.87) (33) Priority Country: AU (71X72) Applicant and Inventor: REUTER, Peter, Adam [AU/AU]; 38 Honeysuckle Drive, Hope Valley, S.A. J P 20 APR 1989 5090 1 (74) Agent: COLLISON CO.; 117 King William Street, AUSTRALIAN Adelaide, S.A. 5000 1 IAi 1989 (81) Designated States: AT (European patent), AU, BE (Eu- PATENT OFFICE ropean patent), CH (European patent), DE (European patent), FR (European patent), GB (European patent), IT (European patent), JP, LU (European pa- tent), NL (European patent), 'IIYI- (54) Title: FLOW LINE WEIGHING DEVICE i 31 (57) Abstract A flow line weighing device for weighing material flowing over a plate The plate has one or more force transducers (19) incorporated in or on the plate, the output signals of which are processed to give a read out which is independent of the area of the plate. Thus a direct reading is obtained without the requirement of the mechanical transmission of the force to sensing units.

e i- L I -C WO 89/01133 PCT/AU88/00288 "FLOW LINE WEIGHING DEVICE" This invention relates to a weighing device which is suitable for weighing fluent material, including liquids, slurries, powders, metal or the like.

BACKGROUND OF THE INVENTION At the present time, the most commonly used flow line weighing material comprises an inclined sensing plate carried on the end of a pivoted arm which is coupled to a linear displacement transducer, and which moves in a lateral direction against a spring due to the horizontal component of force of the material impinging upon the sloping face. The linear displacement transducer (load cell) provides a read-out which is a function of the force against the plate.

There are some problems which are encountered however and which not only cause the product to be expensive but also to have accuracy which can be doubted in certain instances.

These difficulties include the lever arm effect, wherein an impingement against a portion of the inclined plate more removed from its support can give a different reading from an impingement on another portion which is closer to the support. Furthermore, the mounting is essentially an expensive arrangement requiring transfer of movement and force from the projecting arm which carries a plate to the inner arm within a cabinet which co-operates with the linear displacement transducer. The moving parts are critical and must be maintained in good condition so that there is no loss due to seized or partly seized parts. Because of the existence of moving parts reliability is not as high as with the arrangement to be described in this specification. The provision of a cabinet to one side of the plate interferes with available space as well as adding to cost.

wo 89/01133 2 PCT/AU88/00288.

DESCRIPTION OF THE PRIOR ART One example of the prior art is shown in U.S. 4,440,029 which is directed to an impact flow meter, there being an inclined impact plate which in one embodiment is pivoted in a housing and connected to a force detector.

In another embodiment a vertical impact plate against which the material impinges at an angle, is supported by a strip spring, there being a piano wire connected to a lever contacting an impact force detector.

U.S. Patent No. 3,530,714 discloses a target flow meter device, having a target in a fluid pipe, the target being connected to a force bar connected to a force measuring unit.

U.S. Patent No. 4,063,456 shows a flow measuring unit for bulk material wherein the material impinges on a measuring box supported by springs which positions the box against a force measuring device.

Thus in all of the above there is a mechanism comprising levers, and/or springs or the like, for transmitting the force of reactions on the reaction plate or device to the force measuring unit. These are all subject to wear, and accumulation of material, dust and the like which can affect the ultimate reading of the force measuring device.

Small horizontal force components produce very small deflections and hence very small electrical outputs from transducer. Prior art uses expensive single transducer together with, in some instances, mechanical techniques for amplifying the horizontal force component, to overcome the problem of small forces. This results in high cost, susceptibility to mechanical problems and errors etc.

OBJECTS OF THE INVENTION The principle object of the invention is to provide an impact flow meter of simple structure for measuring the mass flow rate of free- Iwo 89/01133 3 PCT/AU88/00288 flowing particulate materials (powders, slurries, grains, metals, etc.) with an accuracy of better than t 0.5% of full range.

Other objects of the invention include: 1. To provide an impact flow meter that is free of mechanical errors associated with levers, pivots, etc.

2. To provide an impact flow meter that is unaffected by the location of material impact on the plate.

3. To provide an impact flow meter that incorporates within the framework of the device one or more inexpensive transducers for the measurement of the horizontal component of impact force.

4. To provide an impact flow meter whose accuracy is unaffected by the width of the impact plate.

To provide an impact flow meter that is unaffected by material build-up on the plate.

6. To provide an impact flow meter that automatically compensates for variations in zero offset during operation.

7. To provide an impact flow meter in which the calibration of the instrument can readily be carried out in-situ.

8. To provide an impact flow meter that is unaffected by variations in ambient temperature.

BRIEF DESCRIPTION OF THE INVENTION In this invention, the mounting means comprises at least one force transducer which defines a plate area of plate, and an electronic circuit processes the signals developed by the horizontal component of force to provide a read-out which is additive and independent of the area of the plate which is impinged by the fluent material which is to be weighed.

WO 89/01133 4 PCT/AU88/00288 An embodiment of the invention is described hereunder in some detail with reference to and as illustrated in the accompanying sketches, in which BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows diagrammatically the manner in which the device is used in relation to a conveyor, FIG. 2 shows a rear view of the plate, FIG. 3 shows a front view of the plate, and FIG. 4 shows a side view thereof.

DESCRIPTION OF THE PREFERRED EMBODIMENT In this embodiment, a flow line weighing device comprises an inclined plate 10 which is carried on a support bar 11 within a vertical chute 12, the support bar 11 having clamped to it a sleeve 13 with four diagonally extending arms 14 each of which is connected to a corner of the plate 10 through a load cell There are many types of transducers which are available, and most can be made use of in this invention.

The signals which are developed by the passage of electrical current through the transducers are additive, merely by placing the cells into series, such that the read-out reads the total horizontal force component due to the impact of the fluent material against the inclined face of the plate Referring now to FIG. 5, which shows the sensing plate 10 being inclined and positioned to intercept the material flow 16 falling vertically, the sensing plate being covered by a wear resistant facing of polyurethane 17, in a protective surround 18.

The sensing plate has four measuring transducers 19 (only two of which are shown) in contact with the sensing plate, the transducers being mounted in a transducer frame 20. The frame 20 is _i -;e WO 89/01133 5 PCT/AU88/00288 supported by three vibration isolation mounts 21 to a base frame 22.

The three vibration isolation mounts 21 are located one at the centre top of the transducer frame 20 and one at each lower corner of the transducer frame 20. The base frame 22 is mounted in a hinge 31 so that the sensing assembly can be swung downward to a horizontal position for calibration.

FIG. 6 shows a vertical sensing plate 23 having a construction similar to that of FIG. 5, but mounted vertically to intercept the trajectory of the material 24 from a belt conveyor 25 in an adaptor housing 26, the material passing downwardly from the sensing plate 23 through a valve 27.

I Again the unit comprises isolation mountings 28, transducer frame 29 and transducers Turning now to FIG. 7, this shows an embodiment where the sensing plate 32 has a single sensing transducer module 33 mounted centrally on the sensing plate 32, the whole unit again being mounted on a pivot 34 so that it can be swung downwardly to a horizontal position for calibration.

FIG. 9 shows the rear of a sensing plate 35, the plate having movement limiting devices 36. FIG. 10 shows in cross-section along the lines A-A of FIG. 9 one of these movement limiting 4 devices 36.

The plate 35 has a polyurethane facing 37, a guide flange 38 cooperating with a supply duct flange 39 (not shown in full) and an outstanding lip 40 formed on the edge of the plate on a thickened portion 41 of the plate. This thickened portion provides a mounting area for studs 42 to support a rear plate 43.

The lip 40 is received in a recess 44 formed in a member mounted on the base frame 46 by a stud 47, shims 48, being positioned as desired to correctly position the lip 40 in the centre of WO 89/01133 6 PCT/AU88/00288 the recess 44. Thus in the example there is provision for a 2mm movement ineach direction, and any further movement is limited by the lip 40 engaging the respective side wall of the recess 44.

FIG. 11 shows a block diagram of the circuit for processing the signals from the force sensing units or strain gauges. The output from the strain gauge bridges 50 together with the transducer temperature sensors 51 are fed to an analog multiplexer amplifier and signal conditioner 52 the output of which passes to a digitiser 53.

A'bi-directional control/data bus 54 connects a bridge supply control 55 a pulse input buffer 56, a digital output driver 57 and digital display 58, a digital to analog converter 59 and analog output 60 to give an instantaneous mass flow rate (for example in tonnes per hour), a data transmit-receive interface 61 connected to a maintenance and diagnostic keyboard 62.

The bus 54 also is connected to the digitiser 53 and to a CPU 63.

Referring to the embodiment shown in FIG. 5 the principle of 4 operation is as follows: The force of impact as a function of mass flow can be calculated as S 25 follows: F m x a m x V where F force, kg m/s 2 m mass, kg a acceleration, m/s 2 m mass flow rate, kg/s velocity, m/s

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~1 .WO 89/01133 Impact Force Mass Flow Rate PCT/AU88/00288 Impact Velocity f(Mass flow rate, impact velocity) f(Depth of grain on conveyor belt, speed of conveyor, density of grain) f(Speed of conveyor, position of impact w.r. to conveyor head pulley trajectory of grain after leaving the conveyor until impact], acceleration due to gravity, windage effects) ent f(lmpact Force, Angle of impact plate) Horizontal Compon of Impact Force r ii, j Thus for a given conveyor belt speed, geometry of installation, particle size and angle of impact plate the horizontal component of impact force is a function of mass flow rate, i.e. variations in the depth of grain on the conveyor belt and variations in the density of grain will cause variations in the measurement of mass flow rate for a given belt speed.

Variations in belt speed may be measured and used to compute a belt speed correction factor which may be applied to the measurement of the horizontal component of impact force by consideration of the effect that variation in belt speed has on impact velocity together with consideration of the effect that variation in impact velocity has on impact force.

The electrical signal is a function of the impact force, VIZ: Transducer output signal f(Horizontal component of impact force, ambient temperature, other factors related to the transducer design and construction.) Each transducer may be tested indepandently prior to assembly to determine the relationship between transducer output and load 1 I WO 89/01133 8 PCT/AU88/00288 over the range of temperatures for which the instrument is required to operate.

Where only one transducer is used to measure the impact force the output signal from the single transducer may be used in conjunction with measured temperature and the pre-determined transducer load-temperature characteristics to compute the force that gave rise to the transducer output. This process is called Temperature Compensation and Linearisation.

Where two transducers are used to measure the impact force the output signal from each transducer may be used in conjunction with the measured temperature of each transducer and the predetermined transducer load-temperature characteristics to compute II 15 the force that would have given rise to such transducer output if considered in isolation from the other transducer.

Where the transducers are located so as to support the impact plate then to the extent that each transducer is mechanically identical to the other, the load applied to the impact plate will be shared equally between the two transducers. Thus the force computed for each transducer after Temperature Compensation and Linearisation must be halved.

The two force components (one from each transducer) may then be summed to obtain the force that was exerted on the impact plate.

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Where N transducers, mechanically identical are used to support the plate in such a way as to distribute the load equally between them then the above procedure for two transducers may be extrapolated to N.

Experiments have indicated that the invention is exceedingly simple and overcomes many of the difficulties which have been encountered with previous arrangements. The readings have proved to be accurate for a wide range of materials including powdered and pulverised materials having particle sizes ranging from fine powders to quarried materials, slurries including pumped a f I 7 WO 89101133 PCTAU88/00288 coal and wet concrete, fluids, fixed shape manufactured items such as nuts, bolts and the like, wood chips as may be used in the particle board industry, stock feeds, sand and gravel and grain.

Since there are no moving parts, the cost is low and the design can be heavy duty. If required, the load cells can be protected by spring means which collapse upon excessive load being applied, and the mounting can be varied to include torsion rod mounting to improve discrimination or bending plate mounting.

The transducers are so oriented that they measure only the horizontal components of force, the vertical components not providing any signal. Thus any stationary fluent material is not recorded, and consequential build up errors are automatically avoided and this avoids the need for commonly used correction devices.

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Claims (6)

1. 3. A flow line weighing device as defined in claim 1, in which said plate is vertical to be impinged by material projected from a conveyor.
2. 4. A flow line weighing device as defined in claim 1, in hich said plate has said force transducer contacting the centre of the rear he plate, said transducer being supported on a transducer frame. A flow line weighing device as define *n claim 1, in which said plate is rectangular and has said force transduc mounted one at each corner of said plate, said transducers being suppo d by a transducer frame.
3. 6. A flow line weighing de 'ye as defined in claim 1, wherein said force transducers are in contact ith said plate, said force transducers being mounted in a transducer frame, base frame supporting said transducer frame, a pivot connectingsaid b e frame to a support whereby said base frame may be swung to a ho'z ontal position with said plate uppermost for calibration of said transducer
4. 7. A flow line weighing device as defined in claim 1, wherein output signals id fo t. ansduers a, lied to an analog...... -v3 0 ai ,A 31 Wi WO 89/01133 PCT/AU88/0028 II AMENDED CLAIMS [received by the International Bureau on 20 December 1988 (20.12.88) original claim 1 amended remaining claims unchanged 1 page)] 1. A flow line weighing dovio for wighing flowable rsi" "tJe device comprising a non-horizontal plate having a front su against which the flowable material impinges, characteri by at least one force transducer positioned in direct conta i h the rear surface of the plate, and an electronic circuit rocess signals from said force transducer or transducer s veloped by the horizontal component of the impinging f to provide a read-out which is additive and indepen e of the area of the front surface of the plate which is Ifluent mateFal being weighed. I 2. A flow line weighing device as defined in claim 1, in which said plate is inclined to the vertical to be impinged by vertically falling flowable material. 3. A flbw line weighing device as defined in claim 1, in which said plate is vertical to be impinged by material projected from a conveyor. 4. A flow line weighing device as defined in claim 1, in which said plate has said force transducer contacting the centre of the rear of the plate, said transducer being supported on a transducer frame. 5. A flow line weighing device as defined in claim 1, in which said plate is rectangular and has said force transducers mounted one at each corner of said plate, said transducers being supported by a transducer frame. 6. A flow line weighing device as defined in claim 1, wherein said Sforce transducers are in contact with said plate, said force transducers being mounted in a transducer frame, a base frame supporting said transducer frame, a pivot connecting said base frame to a support whereby said base frame may be swung to a horizontal position with said plate uppermost for calibration of said transducers. 7. A flow line weighing device as defined in claim 1, wherein output signals from said force transducers are applied to an analog o r i .o 8 i. j ~C-*L3r WO 89/01133 PCT/AU88/00288 multiplexer amplifier and signal conditioner (AM ASC) which also receives signals from temperature sensors for each force transducer.
5. 8. A flow line weighing device as defined in claim 7, wherein a bi-directional control/data bus is connected to a pulse input buffer responsive to belt conveyor speed, and to a digitiser receiving signals from the AM ASC and to a CPU, together with a digital output driver giving a display of the mass flow rate.
6. 9. A flow line weighing device substantially as hereinbefore described with reference to and as illustrated in the accompanying drawings. i,