AU2014203749B2 - Method and apparatus for protecting a miner - Google Patents

Abstract

An apparatus for protecting a miner from injury by a machine in a mine includes an explosion-proof housing. The apparatus includes a proximity sensing portion disposed in the explosion-proof housing having a magnetic field source which produces a magnetic field that is used to sense a location of the miner relative to the machine. The apparatus includes a wireless communication portion disposed in the explosion-proof housing through which the magnetic field produced by the magnetic field source is changed remotely and wirelessly from outside the explosion-proof housing. A method for protecting a miner from injury by a machine. A system for protecting a miner from injury by a machine in a mine. 5557487_1 (GHMatters) P97518.AU --- - - - - LOn CoX CDo c-J -JC CN In Vi) rillN C= C, C I-

Description

- 1 METHOD AND APPARATUS FOR PROTECTING A MINER CROSS-REFERENCE TO RELATED APPLICATIONS [0001] This application is related to provisional application serial number 61/847,846 filed on July 18, 2013. FIELD OF THE INVENTION [0002] The present invention is related to a proximity sensing portion which can be remotely controlled through a telecommunications network. BACKGROUND OF THE INVENTION [0003] Proximity sensing portions found in mines have an explosion-proof housing that protects them from damage. In order to access the components of the proximity sensing portion to, for instance reprogram microprocessors inside the proximity sensing portion or change the magnetic field sizes produced by the proximity sensing portion with a potentiometer, the explosion-proof housing has to be opened. To open the explosion-proof housing is a tedious, manually intensive and time-consuming task that could easily require 30 or more bolts to be removed, and then subsequently put back in place when closing the explosion-proof housing. An embodiment of the present invention may eliminate the need to have to open the explosion-proof housing to access the proximity sensing portion for common functions such as data collection, changing the magnetic field sizes and reprogramming the microcomputers in the proximity sensing portion; and further even allowing these operations to be performed remotely from the proximity sensing portion. 7591163_1 (GHMatters) P97518.AU DENISET -2 BRIEF SUMMARY OF THE INVENTION [0004] An embodiment of the present invention is related to a proximity sensing portion which can be remotely controlled through a telecommunications network, such as Wi-Fi, to change the magnetic fields or to reprogram the proximity sensing portion. [0005] A first aspect of the present invention pertains to an apparatus for protecting a miner from injury by a machine. The apparatus comprises an explosion proof housing that is attached to the machine. The apparatus comprises a proximity sensing portion disposed in the explosion-proof housing having a magnetic field source which can produce a magnetic field that is used to sense a location of the miner relative to the machine and which can stop the machine when the location of the miner is too close to the machine. The apparatus comprises a wireless communication portion disposed in the explosion-proof housing through which the magnetic field produced by the magnetic field source can be changed remotely and wirelessly from outside the explosion-proof housing. The wireless communication portion is in electrical communication with the proximity sensing portion. [0006] In an embodiment, the proximity sensing portion includes at least a first microprocessor, and the first microprocessor can be reprogrammed remotely and wirelessly from outside the explosion-proof housing through the wireless communication portion. [0007] In an embodiment, the wireless communication portion includes a receiver through which signals to change the magnetic field can be received wirelessly. [0008] In an embodiment, the wireless communication portion includes a transmitter from which transmission signals can be sent wirelessly from the explosion proof housing. [0009] In an embodiment, the wireless communication portion includes a Wi-Fi module having the transmitter and the receiver. 7591163_1 (GHMatters) P97518.AU DENISET -3 [0010] In an embodiment, the wireless communication portion includes a Wi-Fi microprocessor in electrical communication with the Wi-Fi module. [0011] In an embodiment, the wireless communication portion includes a real time clock in electrical communication with the Wi-Fi microprocessor which can provide a timestamp for data received by the Wi-Fi microprocessor and stored in a memory of the Wi-Fi microprocessor. [0012] In an embodiment, the wireless communication portion includes an antenna and the explosion-proof housing includes a gland through which the antenna extends from the explosion-proof housing. [0013] In an embodiment, the wireless communication portion includes a cable port through which the Wi-Fi module can be reprogrammed when the Wi-Fi module is not working properly. [0014] Another aspect of the present invention pertains to a method for protecting a miner from injury by a machine. The method comprises the steps of placing a proximity sensing portion disposed in an explosion-proof housing that is attached to the machine. There is the step of moving the machine in the mine. There is the step of changing remotely and wirelessly from outside an explosion-proof housing of the proximity sensing portion through a wireless communication portion disposed in the explosion-proof housing a magnetic field produced by a magnetic field source of a proximity sensing portion disposed in the explosion-proof housing of the proximity sensing portion, the magnetic field is used to sense a location of the miner relative to the machine and which causes the machine to stop when the location of the miner is too close to the machine, the wireless communication portion in electrical communication with the proximity sensing portion. [0015] In an embodiment, the method includes the step of reprogramming a first microprocessor of the proximity sensing portion remotely and wirelessly from outside the explosion-proof housing through the wireless communication portion. 7591163_1 (GHMatters) P97518.AU DENISET -4 [0016] In an embodiment, the method includes the step of receiving wirelessly through a receiver of the wireless communication portion signals to change the magnetic field. [0017] In an embodiment, the method includes the step of transmitting wirelessly from the explosion-proof housing with a transmitter of the wireless communication portion housing transmission signals. [0018] In an embodiment, the wireless communication portion includes a Wi-Fi module having the transmitter and the receiver [0019] In an embodiment, the wireless communication portion includes a Wi-Fi microprocessor in electrical communication with the Wi-Fi module. [0020] In an embodiment, the wireless communication portion includes a real time clock in electrical communication with the Wi-Fi microprocessor, and including the step of providing a timestamp for data received by the Wi-Fi microprocessor and stored in a memory of the Wi-Fi microprocessor. [0021] In an embodiment, the wireless communication portion includes an antenna, and the explosion-proof housing includes a gland through which the antenna extends from the explosion-proof housing. [0022] In an embodiment, the wireless communication portion includes a cable port, and including the step of reprogramming the Wi-Fi module through the cable port when the Wi-Fi module is not working properly. [0023] Another aspect of the present invention pertains to a system for protecting a miner from injury by a machine in a mine. The system comprises an apparatus having an explosion-proof housing that is attached to the machine and a proximity sensing portion disposed in the explosion-proof housing having a magnetic field which can 7591163_1 (GHMatters) P97518.AU DENISET -5 produce a magnetic field that is used to sense a location of a miner relative to the machine and to stop the machine when the location of the miner is too close to the machine. The system comprises a personal alarm device worn by the miner which can be sensed by the proximity sensing portion with the magnetic field to determine the location of the miner, i.e. 2-10 feet of the machine. The system comprises a wireless communication portion disposed in the explosion-proof housing through which the magnetic field produced by the magnetic field source can be changed remotely and wirelessly from outside the explosion-proof housing, the wireless communication portion in electrical communication with the proximity sensing portion disposed in the machine in a personal alarm device disposed on the miner. The system comprises a wireless communication network in communication with the wireless communication portion. The system comprises a controller remote from the apparatus in communication with the network through which the controller which is can remotely and wirelessly communicate with the apparatus to change the magnetic field produced by the magnetic field source. The controller can have a wireless communication portion, such as a wire module. BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING [0024] Embodiments of the invention will now be described by way of example only with reference to the accompanying non-limiting Figures. [0025] Figure 1 is a block diagram of an apparatus of an embodiment of the present invention. [0026] Figure 2 is a representation of the apparatus. [0027] Figure 3 is a computer-generated drawing of the apparatus. [0028] Figure 4 is a representation of a PAD. [0029] Figure 5 is a representation of the apparatus on a machine. 7591163_1 (GHMatters) P97518.AU DENISET -6 [0030] Figure 6 is a block diagram of a system of an embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION [0031] Referring now to the drawings wherein like reference numerals refer to similar or identical parts throughout the several views, and more specifically to figures 1, 2 and 5 thereof, there is shown an apparatus 10 for protecting a miner from injury by a machine 12. The apparatus 10 comprises an explosion-proof housing 14. The apparatus 10 comprises a proximity sensing portion 16 disposed in the explosion-proof housing 14 having a magnetic field source 20 which produces a magnetic field that is used to sense a location of the miner relative to the machine 12. The apparatus 10 comprises a wireless communication portion 22 disposed in the explosion-proof housing 14 through which the magnetic field produced by the magnetic field source 20 is changed remotely and wirelessly from outside the explosion-proof housing 14. The wireless communication portion 22 is in electrical communication with the proximity sensing portion 16. Bolts 19 maintain the housing 18 sealed and closed. [0032] The proximity sensing portion 16 may include at least a first microprocessor 24, and the first microprocessor 24 is reprogrammed remotely and wirelessly from outside the explosion-proof housing 14 through the wireless communication portion 22. The wireless communication portion 22 may include a receiver 26 through which signals to change the magnetic field are received wirelessly. The wireless communication portion 22 may include a transmitter 28 from which transmission signals are sent wirelessly from the explosion-proof housing 14. [0033] The wireless communication portion 22 may include a Wi-Fi module 30 having the transmitter 28 and the receiver 26. The wireless communication portion 22 may include a Wi-Fi microprocessor 32 in electrical communication with the Wi-Fi module 30. The wireless communication portion 22 may include a real-time clock 34 in electrical communication with the Wi-Fi microprocessor 32 which provides a timestamp for data received by the Wi-Fi microprocessor 32 and stored in a memory 36 of the Wi-Fi microprocessor 32. The wireless communication portion 22 may include an antenna 38, 7591163_1 (GHMatters) P97518.AU DENISET -7 and the explosion-proof housing 14 includes a gland 40 through which the antenna 38 extends from the explosion-proof housing 14. The wireless communication portion 22 may include a cable port 42 through which the Wi-Fi module 30 is reprogrammed when the Wi-Fi module 30 is not working properly. An example of a mine Wi-Fi system is described in U.S. patent application serial number 14/290,755, incorporated by reference herein. An example of a safety system for mining equipment that is based on a proximity sensing portion 16 is described in U.S. Patent 7,420,471, incorporated by reference herein. [0034] An embodiment of the present invention pertains to a method for protecting a miner from injury by a machine 12. The method comprises the steps of placing a proximity sensing portion 16 with the machine 12. There is the step of moving the machine 12 in the mine. There is the step of changing remotely and wirelessly from outside an explosion-proof housing 14 through a wireless communication portion 22 disposed in the explosion-proof housing 14 a magnetic field produced by a magnetic field source 20 of the proximity sensing portion 16 disposed in the explosion-proof housing 14 of the proximity sensing portion 16. The magnetic field is used to sense a location of the miner relative to the machine 12. The wireless communication portion 22 in electrical communication with the proximity sensing portion 16. [0035] There may be the step of reprogramming a first microprocessor 24 of the proximity sensing portion 16 remotely and wirelessly from outside the explosion-proof housing 14 through the wireless communication portion 22. There may be the step of receiving wirelessly through a receiver 26 of the wireless communication portion 22 signals to change the magnetic field. There may be the step of transmitting wirelessly from the explosion-proof housing 14 with a transmitter 28 of the wireless communication portion 22 housing 14 transmission signals. The wireless communication portion 22 may include a Wi-Fi module 30 having the transmitter 28 and the receiver 26. [0036] The wireless communication portion 22 may include a Wi-Fi microprocessor 32 in electrical communication with the Wi-Fi module 30. The wireless communication portion 22 may include a real-time clock 34 in electrical communication with the Wi-Fi microprocessor 32, and there may be the step of providing a timestamp for 7591163_1 (GHMatters) P97518.AU DENISET -8 data received by the Wi-Fi microprocessor 32 and stored in a memory 36 of the Wi-Fi microprocessor 32. The wireless communication portion 22 may include an antenna 38, and the explosion-proof housing 14 may include a gland 40 through which the antenna 38 extends from the explosion-proof housing 14. The wireless communication portion 22 may include a cable port 42, and there may be the step of reprogramming the Wi-Fi module 30 through the cable port 42 when the Wi-Fi module 30 is not working properly. [0037] In the operation of an embodiment of the invention, an apparatus 10 having a proximity sensing portion 16 with Wi-Fi capability is able to transmit data as well as receive signals to reprogram and change the field sizes of the proximity sensing portion 16. With reference to figure 1, an antenna 38 extends from the explosion-proof housing 14 of the proximity sensing portion 16 through an MSHA approved gland 40 that protects the components inside the explosion-proof housing 14 from the mine environment. The antenna 38 extends from the explosion-proof housing 14 and is electrically connected with a Wi-Fi module 30 disposed inside the explosion-proof housing 14. The Wi-Fi module 30 is, for instance, miniWi-FiOl or part number 1W SM2128M1-C available for purchase from ConnectionOne in San Jose, California. This Wi-Fi module 30 has the necessary transmitter and receiver functionality required to support the operation described herein. [0038] Data from the data microprocessor 48 in the explosion-proof housing 14 is sent to an interface, a J7 header of the proximity sensing portion 16. From the J7 header, the data is sent to a location where voltage signals are converted, an RS485/TTL which is connected to the J7 header through a serial connection, an RS485 connection. The data is then sent from the RS485/TTL over a serial connection, a universally asynchronous receiver/transmitter (UART) connection to a Wi-Fi microprocessor 32 that receives the data and stores the data in a memory 36. The memory 36 in the Wi-Fi microprocessor 32 could store the data for a month if desired. The data which is stored in the memory 36 of the Wi-Fi microprocessor is also given a timestamp. The timestamp is attained by the Wi Fi microprocessor 32 requesting a timestamp from a real-time clock 34 over an SPI connection through which the Wi-Fi microprocessor 32 is connected to the real-time clock 34. A battery 46 dedicated to the real-time clock 34 is connected to the real-time clock 34 to support the real-time clock 34 as needed. This battery 46 could last for many 7591163_1 (GHMatters) P97518.AU DENISET -9 years. The time stamped data is provided from the Wi-Fi microprocessor 32 to the Wi-Fi module 30 through a UART connection. The time stamped data is then transmitted from the Wi-Fi module 30 and out the explosion-proof housing 14 through the antenna 38. [0039] To reprogram the field sizes of the proximity sensing portion 16, the reprogramming signals are received by the antenna 38 and provided to the Wi-Fi module 30. From the Wi-Fi module 30 through the UART connection, the signals are provided to the Wi-Fi microprocessor 32. From the Wi-Fi microprocessor 32, the reprogramming signals are provided to an interface, a J5 header through a programming line, an ICSP connection. From the J5 header, the reprogramming signals are provided to the data microprocessor 48. The data microprocessor 48 recognizes the reprogramming signals and provides those reprogramming signals through an SPI connection to a master microprocessor 50 of the proximity sensing portion 16. The reprogramming signals provided to the master microprocessor 50 from the data microprocessor 48 are the same as what existed in standard proximity sensing portions. The reprogramming signals from the data microprocessor 48 basically are the same signals as would be provided to the master microprocessor 50 if a potentiometer was used, as was common in the past, to change the field sizes. In a preferred embodiment, the controller Wi-Fi board 72 described herein is disposed in and connected with the proximity controller board 66 of the HazardAvert proximity module, incorporated by reference herein, sold by Strata Safety Products, Sandy Springs, Georgia. This module is waterproof, armored and explosion-proof [0040] The ping/echo microprocessor 52, master microprocessor 50, data microprocessor 48 and J8, J5 and J7 headers (interfaces) are part of an existing proximity sensing portion 16 controller board 66 that already exists in proximity sensing portions 16. The Wi-Fi capability is essentially matched to communicate with the existing proximity controller board 66 so minimal changes are made to the proximity controller board 66 and the components thereon. The changes are software or functional in nature to the proximity controller board 66 to allow the data microprocessor 48 to recognize the signals that are received from the Wi-Fi module 30, or which are sent to the Wi-Fi module 30. The Wi-Fi capability provided by the components of the controller Wi-Fi 7591163_1 (GHMatters) P97518.AU DENISET - 10 board 72 essentially mimic the signals that existed in prior art proximity sensing portions 16 that used manual connectivity to receive signals from or provide signals to the proximity controller board 66 after the explosion-proof housing 14 was opened. [0041] If there is a problem with the Wi-Fi module 30, access to the Wi-Fi module 30 for reprogramming or diagnostic purposes is attained through a location where voltage signals are converted, an RS232/TTL from a serial connection, an RS232 line. The RS232/TTL is accessed by opening the explosion-proof housing 14, as had been done in the past to change the field sizes. The Wi-Fi module 30, real-time clock 34, battery 46, RS485/TTL and RS232/TTL are all part of the controller Wi-Fi board 72 that is inserted into the explosion-proof housing 14 and connected with the proximity controller board 66. [0042] Each of the microprocessors of the proximity controller board 66 is able to be reprogrammed through Wi-Fi. The ping/echo microprocessor 52 has a bidirectional ICSP connection with the J8 header and the J8 header has a bidirectional ICSP connection with the Wi-Fi microprocessor 32. The master and the data microprocessors of the proximity controller board 66 each have a ICSP bidirectional connection with the J5 header, and the J5 header has a bidirectional ICSP connection with the Wi-Fi microprocessor 32. As mentioned above, the Wi-Fi microprocessor 32 has a bidirectional UART connection with the Wi-Fi module that is in communication through the antenna 38 with the external world to receive and send wireless signals. [0043] Whenever any or each of the microprocessors on the proximity controller board 66 are desired to be reprogrammed, code is received by the antenna 38 and provided to the Wi-Fi module 30 and then to the Wi-Fi microprocessor 32. If the code is to reprogram the ping/echo microprocessor 52, the code is provided through the J8 header to the ping/echo microprocessor 52. If the code is to reprogram the master microprocessor 50 or the data microprocessor 48, the code is provided from the Wi-Fi microprocessor 32 to the J5 header and then to either the master or the data microprocessor. The connections are bidirectional so that the entire code in each of the microprocessors on the proximity controller board 66 are able to be reviewed and read, as desired, and as needed, wirelessly from a remote location through the Wi-Fi module. 7591163_1 (GHMatters) P97518.AU DENISET - 11 [0044] 1. How the magnetic fields are changed: [0045] There are 2 methods: [0046] A. Magnetic fields changed via socket connection. [0047] Using software written for this purpose, the user connects to the proximity Wi-Fi module 30 using either an adhoc or infrastructure Wi-Fi network connection. Adhoc mode is used when the connection is point to point between the PC running the software and the apparatus 10 itself. Infrastructure mode is used when the Wi-Fi board 72 has been established on an existing Wi-Fi network. Once the connection is made, the program establishes a socket connection with the proximity Wi-Fi module 30. The user of the software can then query or set the magnetic field values as a percentage. To set a field, the software sends a special command over this socket connection to the Wi-Fi module 30. The Wi-Fi microprocessor 32 on the Wi-Fi board 72 periodically queries a parameter change flag on the Wi-Fi module 30. When it sees that this value has changed, it then queries the Wi-Fi module 30 for all possible parameter changes. (All field settings, Code load, etc.). The Wi-Fi microprocessor 32 takes the new field value and then converts it from a percentage to the actual value used by the data microprocessor 48. The Wi-Fi microprocessor 32 then puts the data microprocessor 48 into programming mode, reads the field values already stored in the data microprocessor's EEPROM and updates those values with the new setting. The Wi-Fi microprocessor 32 also sets a 'new field values' flag in the Data microprocessor's EEPROM that the data microprocessor 48 checks when it starts up. The Wi-Fi microprocessor 32 releases the data microprocessor 48 from programming mode. Once the data microprocessor 48 has been released from programming mode, it restarts. At start up, it checks its eeprom for the 'new field values' flag. Seeing that the flag is set, it sends over the new field value indicated by the flag to the master microprocessor 50 to let the master microprocessor 50 know that there is a new field generator value for a particular generator of the source 20. The master microprocessor 50 then performs a voltage calibration for that generator. At this point the generator field value has been changed. 7591163_1 (GHMatters) P97518.AU DENISET - 12 [0048] B. Magnetic fields changed via web page parameters [0049] This works the same as above except that the field value is changed from a web page that can be accessed from any web enabled device (iPhone, PC, etc.). The value is changed by accessing a web page hosted by the Wi-Fi board's web server of the Wi-Fi module 30. [0050] 2. How new firmware is uploaded. [0051] Code load is initiated by special PC code upload software. Using software written for this purpose, the user connects to the proximity Wi-Fi module 30 using either an adhoc or infrastructure Wi-Fi network connection. Adhoc mode is used when the connection is point to point between the PC running the software and the apparatus 10 itself Infrastructure mode is used when the Wi-Fi board 72 has been established on an existing Wi-Fi network. Once the connection is made, the program establishes a socket connection with the proximity Wi-Fi module 30. The PC program sends a command to the Wi-Fi module 30 to let the Wi-Fi microprocessor 32 know that a programming session is requested. This command contains information telling which microprocessor to program (data, master or P/E) and the size of the new image. If the size is within appropriate boundaries, the Wi-Fi microprocessor 32 acknowledges the request. The PC program then sends over the image to be programmed in a standard Intel hex file format. The Wi-Fi microprocessor 32 receives this new image and saves it to internal flash memory 36. (This means that the Wi-Fi microprocessor 32 will have a copy of image in its memory 36 even through power cycles; the Wi-Fi microprocessor 32 could re programmed at a future point without having a new image sent via Wi-Fi). The Wi-Fi microprocessor 32 converts this hex file stored in flash memory 36 into three binary images in RAM that matches the Wi-Fi microprocessor's three memory spaces (flash, EEPROM and config bytes). The Wi-Fi microprocessor 32 puts the proximity sensing portion 16 microprocessor to be programmed into program mode by setting the MCLR line high (12v). Each memory 36 area is program via ICSP (In Circuit Serial Programming). Once a memory 36 area has been programmed, it is read back and compared to the image in RAM to verify that the programming is successful. While this is going on the Wi-Fi microprocessor 32 is sending messages back to the PC indicated the 7591163_1 (GHMatters) P97518.AU DENISET - 13 current state and status of the programming session. Once the programming has completed, the Wi-Fi module 30 will send a message back to the PC indicating success and will then close the socket connection. [0052] Strata Proximity Wi-Fi Item Qty Reference Part Description Vendor Digikey PCB Footprint 1 1 J5 43650-0301 CONN 3 POS MOLEX WM1866-ND RECEPTACLE 2 1 J7 534998-6 6X2 FEMALE TE A26487-ND HEADER CONNECTIVITY 3 1 J8 43650-0201 CONN 2 MOLEX WM1865-ND RECEPTACLE 4 1 U1 PIC24EP512GP MICROPROCE MICROCHIP PIC24EP512GP80 64-TQFP 806-E/PT SSOR 16-BIT 6-I/PT 512KB FLASH [0053] Examples of mine equipment on which the proximity sensing portion 16 is used is the following: Continuous miner Shuttle car Haulage system Highwall miner Load-haul-dump Conveyor belt Forklift Front-end loader Haul truck [0054] The proximity detection system for the mining industry works by establishing a magnetic marker field - or zone - around machinery using the proximity sensing portion 16, also known as the generator (or proximity module depending on the mining type). One or more of the apparatus 10 may be fitted onto machinery to create fields designated as the 'WARNING ZONE' and 'DANGER ZONE.' This marker field 7591163_1 (GHMatters) P97518.AU DENISET - 14 can encompass the entire machine 12 and its turning radius, or be specific to certain areas. [0055] Miners wear a Personal-Alarm Device (PAD) 44, as shown in figure 4, which detects and measures the magnetic marker field to determine their proximity to the machine 12, and alert them of possible danger to their safety. The PAD 44 attaches to the miners belt and has an optional clip-on 'warning module' that attaches to the hardhat. [0056] Visible and audible alarms for miner and machine 12 operator [0057] As the miner enters the warning zone around the machinery, visual and audible alarms alert both the miner and the machine 12 operator. If the miner enters the danger-zone, a product, such as HazardAvert sold by Strata Worldwide LLC of Georgia, can be programed to shut the machine 12 off completely. [0058] An embodiment of the present invention pertains to a system 60 for protecting a miner from injury, as shown in figure 6. The system 60 comprises an apparatus 10 having a proximity sensing portion 16 that can have its magnetic field changed remotely through a telecommunications network 74. The apparatus 10 is described above. The system comprises a machine 12 with the apparatus 10. The system comprises a personal alarm device 44 worn by the miner for alerting the miner when the miner is within a predetermined distance, i.e. 2-10 feet of the machine 12. The system 60 comprises a wireless communication network 74 in communication with the wireless communication portion 16. The system 60 comprises a controller 80 remote from the apparatus 10 in communication with the network 74 through which the controller 80 remotely and wirelessly communicates with the apparatus 10 to change the magnetic field produced by the magnetic field source 20. The controller has a wireless communication portion, such as a wire module. [0059] Figures 2 and 3 show the apparatus 10 with a proximity sensing portion 16, otherwise known as a field generator, for hard-rock and surface mining. Figure 5 shows a field generator for coal mining on a machine 12. Figure 4 shows an MSHA approved PAD 44 for coal mining. 7591163_1 (GHMatters) P97518.AU DENISET - 15 [0060] Although the invention has been described in detail in the foregoing embodiments for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention except as it may be described by the following claims. [0061] In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention. [0062] It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country. 7591163_1 (GHMatters) P97518.AU DENISET

Claims (19)

1. An apparatus for protecting a miner from injury by a machine in a mine comprising: an explosion-proof housing that is attached to the machine; a proximity sensing portion disposed in the explosion-proof housing having a magnetic field source which can produce a magnetic field that is used to sense a location of the miner relative to the machine and which can stop the machine when the location of the miner is too close to the machine; and a wireless communication portion disposed in the explosion-proof housing through which the magnetic field produced by the magnetic field source can be changed remotely and wirelessly from outside the explosion-proof housing, the wireless communication portion in electrical communication with the proximity sensing portion.

2. The apparatus of claim 1 wherein the proximity sensing portion includes at least a first microprocessor, and the first microprocessor can be reprogrammed remotely and wirelessly from outside the explosion-proof housing through the wireless communication portion.

3. The apparatus of claim 1 or 2 wherein the wireless communication portion includes a receiver through which signals to change the magnetic field can be received wirelessly.

4. The apparatus of any one of claims 1 to 3 wherein the wireless communication portion includes a transmitter from which transmission signals can be sent wirelessly from the explosion-proof housing.

5. The apparatus of claim 4 when dependent on claim 3 wherein the wireless communication portion includes a Wi-Fi module having the transmitter and the receiver.

6. The apparatus of claim 5 wherein the wireless communication portion includes a Wi-Fi microprocessor in electrical communication with the Wi-Fi module. 7591163_1 (GHMatters) P97518.AU DENISET - 17

7. The apparatus of claim or 6 wherein the wireless communication portion includes a real-time clock in electrical communication with the Wi-Fi microprocessor which can provide a timestamp for data received by the Wi-Fi microprocessor and stored in a memory of the Wi-Fi microprocessor.

8. The apparatus of any one of claims I to 7 wherein the wireless communication portion includes an antenna and the explosion-proof housing includes a gland through which the antenna extends from the explosion-proof housing.

9. The apparatus of any one of claims 5 to 8 wherein the wireless communication portion includes a cable port through which the Wi-Fi module can be reprogrammed when the Wi-Fi module is not working properly.

10. A method for protecting a miner from injury by a machine in a mine comprising the steps of: placing a proximity sensing portion disposed in an explosion-proof housing that is attached to the machine; moving the machine in the mine; and changing remotely and wirelessly from outside the explosion-proof housing through a wireless communication portion disposed in the explosion-proof housing a magnetic field produced by a magnetic field source of the proximity sensing portion disposed in the explosion-proof housing, the magnetic field is used to sense a location of the miner relative to the machine and which causes the machine to stop when the location of the miner is too close to the machine, the wireless communication portion in electrical communication with the proximity sensing portion.

11. The method of claim 10 including the step of reprogramming a first microprocessor of the proximity sensing portion remotely and wirelessly from outside the explosion-proof housing through the wireless communication portion.

12. The method of claim 10 or 11 including the step of receiving wirelessly through a receiver of the wireless communication portion signals to change the magnetic field. 7591163_1 (GHMatters) P97518.AU DENISET - 18

13. The method of any one of claims 10 to 12 including the step of transmitting wirelessly from the explosion-proof housing with a transmitter of the wireless communication portion housing transmission signals.

14. The method of claim 13 when dependent on claim 12 wherein the wireless communication portion includes a Wi-Fi module having the transmitter and the receiver

15. The method of claim 14 wherein the wireless communication portion includes a Wi-Fi microprocessor in electrical communication with the Wi-Fi module.

16. The method of claim 15 wherein the wireless communication portion includes a real-time clock in electrical communication with the Wi-Fi microprocessor, and including the step of providing a timestamp for data received by the Wi-Fi microprocessor and stored in a memory of the Wi-Fi microprocessor.

17. The method of any one of claims 10 to 16 wherein the wireless communication portion includes an antenna, and the explosion-proof housing includes a gland through which the antenna extends from the explosion-proof housing.

18. The method of any one of claims 15 to 17 wherein the wireless communication portion includes a cable port, and including the step of reprogramming the Wi-Fi module through the cable port when the Wi-Fi module is not working properly.

19. A system for protecting a miner from injury by a machine in a mine comprising: an apparatus having an explosion-proof housing that is attached to the machine; a proximity sensing portion disposed in the explosion-proof housing having a magnetic field source which can produce a magnetic field that is used to sense a location of the miner relative to the machine and which can stop the machine when the location of the miner is too close to the machine; a wireless communication portion disposed in the explosion-proof housing through which the magnetic field produced by the magnetic field source can be changed 7591163_1 (GHMatters) P97518.AU DENISET - 19 remotely and wirelessly from outside the explosion-proof housing, the wireless communication portion in electrical communication with the proximity sensing portion disposed in the machine; and a personal-alarm device disposed on the miner which can be sensed by the proximity sensing portion with the magnetic field to determine the location of the miner; a wireless communication network in communication with the wireless communication portion; and a controller remote from the apparatus in communication with the network through which the controller can remotely and wirelessly communicate with the apparatus to change the magnetic field produced by the magnetic field source. 7591163_1 (GHMatters) P97518.AU DENISET