AU2011203240B2 - Process and double piston apparatus for controlling the preparation of beverages - Google Patents

Process and double piston apparatus for controlling the preparation of beverages Download PDF

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Publication number
AU2011203240B2
AU2011203240B2 AU2011203240A AU2011203240A AU2011203240B2 AU 2011203240 B2 AU2011203240 B2 AU 2011203240B2 AU 2011203240 A AU2011203240 A AU 2011203240A AU 2011203240 A AU2011203240 A AU 2011203240A AU 2011203240 B2 AU2011203240 B2 AU 2011203240B2
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Australia
Prior art keywords
beverage
brewing
brewing chamber
pistons
coffee
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AU2011203240A
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AU2011203240A1 (en
Inventor
Luca Doglioni Majer
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Rhea Vendors SpA
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Rhea Vendors SpA
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Priority claimed from AU2005320988A external-priority patent/AU2005320988B2/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • A47J31/44Parts or details or accessories of beverage-making apparatus
    • A47J31/52Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
    • A47J31/525Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • A47J31/44Parts or details or accessories of beverage-making apparatus
    • A47J31/52Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
    • A47J31/525Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters
    • A47J31/5255Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters of flow rate

Abstract

A dispensing apparatus for hot beverages is provided with means (4,5) to filter hot pressurised water through ground edible ingredients such as coffee, tea or herbal remedies 5 in a chamber, a controlling unit (16) comprising means of storing data, and two pistons operated independently by two motors to control the volume and/or the position of the brewing chamber. - - cn L -

Description

AUSTRALIA Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT ORIGINAL Applicant(s): RHEA VENDORS S.p.A. Actual Inventor(s): Luca Doglioni Majer Address for Service: PATENT ATTORNEY SERVICES 26 Ellingworth Parade Box Hill Victoria 3128 Australia Title: PROCESS AND DOUBLE PISTON APPARATUS FOR CONTROLLING THE PREPARATION OF BEVERAGES Associated Provisional Applications: No(s).: The following statement is a full description of this invention, including the best method of performing it known to me/us: 1 la PROCESS AND DOUBLE PISTON APPARATUS FOR CONTROLLING THE PREPARATION OF BEVERAGES Field of the invention. 5 The present invention relates to a process and an double piston apparatus for controlling the preparation of beverages. More particularly, the present invention concerns a brewing process and apparatus, including an electronic controller, conceived to control the process of 10 making freshly-brewed hot beverages obtained by filtering with hot, pressurised water from ground or minced edible products such as tea, coffee, herbal remedies and the like. Background of the invention. This invention is aimed for use in fully automatic hot 15 beverage dispensing machines for homes, offices or so called food-service -or HoReCa- sites. The invention apparatus can also be used to dispense hot beverages from soluble products, i.e. the so-called instant drinks. Fully automatic beverage dispensing machines, particularly 20 the ones brewing hot drinks from ground fresh ingredients, are not yet recognised for an outstanding quality of their drinks. A manually prepared espresso by a skilled barman (barista) is still seen as a better beverage than one prepared by an automatic machine. 25 Steps to prepare a manual espresso have been described in several publications. These steps are: ensuring temperature of all components involved in the dispensing of the beverage is correct; weighing the amount of ground roasted coffee (e.g. 6,5 grams); coffee grinding adjusted to obtain 2 the suitable particle size, making sure that the climatic conditions, especially relative humidity, do not change ideal grinding size, so as to have a correct brewing time (e.g. 25" for 40cc.) is regularly achieved; compacting the 5 coffee inside the brewing chamber, usually attached to a handle, with the aim to achieve the right brewing tine via the correct drag through the coffee cake. There are many patents directed to using the above concepts for improving coffee quality. 10 EP0554650 to Cavazzuti and Annibali teaches that an ideal size of roasted coffee grind for espresso coffee is between 25 to 395 microns and preferably 195 to 240 micron. In FR2477001 to Grossi, the brewer includes a mechanical system to have the grinder to modify the average particle 15 size of the coffee. The magnitude of such modification is based upon the discrepancy between the brewing time effectively needed to dispense one espresso coffee and a standard brewing time (fixed at thirty seconds), considered to be the ideal brewing time. 20 US4767632 to Meier teaches to measure the displacement path of the compression piston and the time required to dispense a preset volume of beverage, to compare these data to stored data and to use a possible difference between these parameters as means to adjust the amount of coffee and the 25 size of milled coffee particles when brewing subsequent beverages. US 5645230 to Marogna discloses a coffee grinding and dosing apparatus provided with means to detect ambient humidity and to accordingly adjust the grinding blade 3 distance to provide a finer or coarser particle size. The above solutions, however, are not sufficient because several other factors may affect the correct dispensing of a coffee. 5 In some cases deposits of ground coffee build up on the coffee chute placed above the brewing chamber: less coffee reaches the brewing chamber until the deposits collapse to discharge a greater amount of ground coffee in the chamber. Variable quantities of coffee in the brewing chamber may 10 also be due to lack of precise measuring devices: such is the case when the grinder is operated for a pre-set amount of time, when volumetric chambers are fed with coffees having different particle sizes, e.g. because of wear of the grinder. 15 EP1306040 to Mestek, EP0486434 to Torma and other documents describe a closing piston in the brewing chamber using a "compensation spring" i.e. a mechanically resilient means to alter temporarily the internal volume of the brewing chamber. 20 The above discussed documents do not address the problems related to the type of coffee being dispensed, the volume or size of ground coffee used, or other considerations suggested by market preferences or cost-saving. It must be considered also that the concept of coffee may be 25 differently interpreted and a coffee machine has to be an answer to the different requirements of the end users. Moreover, in a dispensing machine using pre-filled capsules containing ground coffee, the capsules cannot undergo any further grinding of the coffee therein contained and, 4 therefore, this parameter cannot be changed. Therefore, there is , the necessity of a brewing process and 5 machine that can automatically compensate for the many changes of the product or the dispensing conditions in order to have a constant good coffee quality. There is also the need of a process and a machine that carries out such compensation in real time, i.e. during the same brewing 0 procedure. When used in this specification and claims, the terms "comprises" and "comprising" and variations thereof mean that the specified features, steps or integers are included, The terms are not to be interpreted to exclude the presence of other 5 features, steps or components. The above references to and descriptions of prior proposals or products are not intended to be, and are not to be construed as, statements or admissions of common general knowledge in the art in Australia. 0 Summary of the invention. Embodiments of the invention provide a brewing process and apparatus that constantly maximize the quality and the extraction yield of hot beverages obtained from ground fresh ingredients filtered in a brewing chamber by correction of 5 parameters. Embodiments of this invention -illustrate a brewing system that not only adapts to changed conditions within pre-set thresholds, but that adjusts its settings by monitoring the brewing conditions as transmitted by the brewing system's sensors during 0 the brewing cycle. Embodiments of the present invention reduce the splashing of coffee usually associated to a fixed beverage outlet spout's height of beverage dispensing machine utilizing beverage containers bearing different rim heights. 5 According to a first aspect of the present invention, there is provided a beverage dispensing apparatus for dispensing beverages provided with means to filter hot pressurised water through ground edible ingredients including coffee, tea or herbal remedies in a brewing chamber, comprising two pistons 0 independently operated by two motors, one piston being provided with a beverage outlet means for dispensing the beverage from the brewing chamber, wherein each piston is movable in both 5 forward and backward directions independently from or together with the other piston, said apparatus further comprising a controlling unit comprising means of storing and comparing data including pre-set parameters for a brewing cycle, said pre-set parameters including either or both the flow rate of the [0 beverage and the position of the beverage outlet means, wherein further said two pistons move with said beverage outlet means in a height range of up to 10cm. According to a second aspect of the invention, there is provided a process of preparing a beverage with a beverage 5 dispensing apparatus having means to filter hot pressurised water through ground edible ingredients including coffee, tea or herbal remedies in a brewing chamber, said apparatus comprising two pistons independently operated by two motors, one piston being provided with a beverage outlet means for dispensing the 0 beverage from the brewing chamber, wherein each piston is movable in both forward and backward directions independently from or together with the other piston, wherein the beverage is dispensed to a beverage container, wherein said apparatus further comprises a controlling unit comprising means of storing 5 and comparing data including pre-set parameters for a brewing cycle, said pre-set parameters including either or both the flow rate of the beverage and the position of the beverage outlet means, and said controlling unit controls the displacement of said pistons in a height range of up to 10cm in order to 0 maintain beverage flow rate data in line with said stored data or in order to maintain the correct pressure of the ground edible ingredients including coffee, tea or herbal remedies in the brewing chamber while correctly locating said outlet means with respect to said container's rim or to one or two beverage 5 outlet paths. According to an embodiment of the invention, there is provided use of a brewing chamber in a beverage dispensing apparatus, the brewing chamber provided with two pistons and two motors to operate said pistons, wherein each piston is movable 0 in both forward and backward directions independently from or 4b together with the other piston, for varying the height of a beverage dispensing means according to the dimensions of the 5 container for the dispensed beverage. The present invention also relates to a beverage dispensing apparatus (1) for dispensing beverages from a brewing 5 chamber (2;82) provided with means (4-7) to filter hot pressurised water through ground edible ingredients such as coffee, tea or herbal remedies, means (17,18,20) of detecting brewing parameters data when brewing said 5 beverage, a controlling unit (16) comprising means of storing and of comparing said real-time data to a set of stored data, to determine whether a correction to the parameters should be made, and means of adjusting at least one of said relevant brewing parameters, when required to 10 bring said real time data in line with said recorded parameter, characterized in comprising means of detecting said beverage flow rate and means to adjust a beverage brewing parameter selected from means to modify the flow rate of the water fed to said brewing chamber (2; 82) and 15 means to modify said brewing chamber volume, when required to bring said beverage flow rate in line with said stored data. The present invention provides a process and an apparatus to control, monitor and adjust the brewing process 20 according to one or more parameters that can be stored in the controller's memory of the brewing system. The invention process compares at least one of the data monitored by the same controller during the brewing step with at least one previously stored data and, as effect of 25 such comparison, directs and controls through appropriate means the best real-time adaptation of the current brewing cycle towards ideal brewing conditions. In other words, the present invention monitors and changes, if necessary during the same brewing process, the brewing 6 process parameters according to a number of parameters that are set in the controller's memory of the brewing system. According to the invention, the beverage flow rate is adjusted by modifying the brewing chamber volume; to this 5 purpose, the apparatus comprises one or two pistons independently controlled by motors, for the brewing chamber in order to modify the volume of said chamber. According to another preferred aspect of the invention, the beverage flow rate is adjusted by controlling the flow rate 10 of the hot water entering the brewing chamber. This is done by using more than one pump or by changing the water pump speed or by using a valve means that deviates part of the flow or limits the same. It is a further object of the invention a beverage dispensing machine having at least two 15 vibration pumps in series connected. In one embodiment, the invention relates to a process of controlling the brewing of beverages from a brewing apparatus (1) comprising a brewing chamber (2;82) provided with means (6,7;86,87) to filter hot pressurised water 20 through ground edible ingredients such as coffee, tea or herbal remedies and a controlling unit (16) comprising means of storing and comparing data, characterized in comprising the following steps: a) detecting at least the beverage flow rate data of the 25 beverage dispensed during said brewing step; b) comparing said detected data with data stored in said controlling unit memory to determine whether a correction to the actual beverage flow rate should be made and 7 c) adjusting a beverage brewing parameter selected from the flow rate of the water fed to said brewing chamber (2; 82) and said brewing chamber volume, when required to bring said beverage flow rate in line with said 5 stored data. The process is preferably carried out in real-time, during the same brewing process. More generally, the means of modifying the beverage flow rate are selected from at least one of: means of modifying 10 said brewing chamber volume; means of modifying the flow rate of hot water entering the said brewing chamber; possibly also means of controlling the output of beverage from the brewing chamber. In addition, means of modifying the grinding parameter of the coffee can be used, too. 15 The output control means can be implemented by a valve means on the outlet duct for the beverage, said valve operation being controlled by the controller in a real-time feed-back system. According to a further preferred aspect said aims are 20 achieved by setting parameters for a programmed sequence of the operations required to complete the beverage brewing cycle and, monitoring both stored data and actual data obtained during the brewing step, by adjusting the flow rate, possibly also the pressure in the brewing chamber and 25 the average size of the particles, in order to approximate the dispensing path as defined by a range of ideal dispensing curves relating flow-rate with time, pressure and liquid volume for each stored beverage sequence. In particular, control of the flow-rate of the beverage 8 and of the sequence of brewing steps is carried out through the use of two motors that are independently operating one or two pistons sealing the brewing unit, at least one flow rate detector and valve means placed in fluid connection 5 upstream to the brewing chamber, hot water feeding means and beverage outlet means, liquid waste discharge means and a controller board connecting the different components. By controlling and adjusting the flow rate of the hot water fed to the brewing chamber it is possible to improve the 10 quality of coffee brewed from capsule, where compression and particle size are not adjustable. Brief description of the drawings. The invention will now be further disclosed with reference to the enclosed non-limiting drawings, where 15 - fig. 1 is a lateral view of an apparatus according to the invention at the end of a dispensing step; - fig. 2 is a top view of the apparatus of fig. 1; - fig. 3 is a sectional view of the apparatus of fig. 1; - fig. 4 is a sectional view of the apparatus with the two 20 pistons aligned before reaching the brewing position; - fig. 5 is a sectional view similar to fig. 4, with the pistons in the brewing position; - fig. 6 is a sectional view similar to fig. 5, where the brewing chamber is larger and in a different position; 25 - fig. 7 is a scheme of a water circuit for controlling the water flow rate; - fig. 8 is a lateral sectional view of another embodiment of the brewing group of the invention; - fig. 9 is a top sectional view of the group of fig. 8; 9 - fig. 10 is a front sectional view of the group of fig. 8 and 9, and - fig. 11 is a further scheme of a water circuit according to the invention. 5 Description of preferred embodiments. With refence to figures 1-6, the brewing apparatus 1 according to the present invention is comprising a preferably cylindrical brewing chamber 2, made of metal such as stainless steel or brass, or teflon coated material 10 or plastics, with at least one side 3 that can be open for discharging the spent material from which the beverage was brewed. Two brewing pistons 4, 5 are provided at opposed ends of the chamber 2, when in use, to hermetically seal it during 15 the brewing step. At least one piston (5 in the shown embodiment) is displaceable from an open position in which piston 5 is outside the chamber (see fig. 2) to remove the brewed material, to a closed, brewing position. Means to control the maximum displacement of each of said pistons so 20 that the minimum volume inside the chamber is not less than a preset value are also provided; generally, such value is 5-6 cc. Two filters 6, 7, are mounted facing each other on the top area of each of the pistons 4 and 5. The filters are 25 provided in a known way with a plurality of holes, preferably having regular sizes and diameters within the range of 0.15 to 1 mm and positioned to have an optimal water distribution and extraction of the coffee cake. The pistons 4 and 5 are operated by two independent motors 10 9 and 8, respectively, to which the pistons are connected with means adapted to move the two pistons axially respective to the brewing chamber. The motors, preferably with direct current supply, are connected to worm screws 8A 5 and 9A that are acting on blocks 10 and 11 to move them upwards or downwards. Blocks 10 and 11 are connected to pistons 4 and 5, respectively, so that both pistons can be moved in both forward and backward directions, independently from the other piston or other components 10 associated to the brewing unit. The motors 8 and 9 can independently invert the sense of their rotation, and are activated by a micro-processor equipped electronic controlling board, which includes a power-board suitable to drive the two motors independently 15 and monitor, by means of the impedence or other signal, the load applied against it. This parameter is used to determine the pressure opposed by the ground ingredient compressed in the brewing chamber to said pistons. Both motors can be equipped with means to detect the 20 displacement length of the associated piston. Suitable means are e.g. an encoder, a Hall sensor, opto-switches and similar. One of the pistons, piston 4 in the shown embodiment, is provided with a port 12 or similar means of feeding a 25 pressurised, hot water from a source not shown to the brewing chamber 2. Beverage outlet means 13 for discharging the brewed liquid into the user's beverage container are associated to the piston 5,i.e. integral with it, and are moved with piston 5. Outlet means 13 shown in figures 1-6 11 comprise a rigid duct to which a further, flexible, duct (not shown) is connected to deliver the brewed beverage to the cup. Figures 8-10 show another embodiment of the invention 5 apparatus, wherein similar elements are referred to with the numerals used in figures 1-6, with the addition of 8. In this embodiment, the two pistons 84 and 85 are coaxial with respective worm screws 89A and 88A that are each operated by an electric motor (not shown) through shafts 28 10 and 29 positioned at mid height of the brewing group. Shafts 28 and 29 are respectively connected to vertical shafts 30 and 31 that are operating gears 32 and 33 that are connected to worm screws 88A and 89A. Filters 86 and 87 are provided on each piston to filter the ground coffee as 15 previously explained. In fig. 8 a chute 34 for the ground coffee is also shown. With reference now to fig. 7, the apparatus according to the invention comprises a pump 14, to create the required pressure for the brewing process, in fluid connection with 20 the water inlet 12 of the brewing chamber 2 and connected to a water source such as a water reservoir 15. The preferred flow-rate is at least 0.7 to 10 cl./sec, usually 1-2 cl/sec for espresso coffee, and the pressure of the hydraulic circuit is within a range from 0.1 MPa and 2.0 25 MPa, and preferably within the range of 0.3 to 1.8 MPa. Pressurised water leaving pump 14 is heated at temperatures ranging from 70 to 110 degrees Celsius, preferably between 80 and 100" Celsius using a pressurised water heating device 19 such as a boiler-tank or flash-heater supplied by 12 water reservoir 15 (or water mains) . Temperature control means 20 are also provided, associated with the water conduits, brewing chamber 2 or beverage conduits; means 20 are adapted to transfer real-time information (i.e. actual 5 data detected during the brewing of the beverage) concerning the temperature of at least one of the component amongst the heated components of the circuit other than the water heating device to a controller board 16. The scheme of fig. 7 also shows metering means 17 to detect 10 the flow of the dispensed beverage or, alternatively, means 18 for detecting the flow rate of the water fed to brewing chamber 2. Both these means, as well as the other sensors means of the invention apparatus, are connected to controller board 16 via circuitry or via trasponders. 15 Preferred flow-meters have a scanning unit allowing to control differences in the flow at least as low as 0,5 ml/sec, and preferably 0.1 ml/sec; additionally a flow meter detector, a weight sensor, a flow detector or other methods to verify the out-going flow-rate, can be placed in 20 the beverage outlet means to monitor effective real-time output of the dispensing apparatus. According to the invention, controller board 16 has digital memory means and means apt to transfer and download from external sources settings concerning the different phases 25 typical of the brewing process, this controller board being logically or electrically connected to all electrically operated components comprised in the brewing system and being preferably equipped with a micro-controller having at least 28K Ram memory and a 5Ghz clock.
13 Digital software is integrated in the controller board, or is provided in logic connection to board 16. The software is developed to control and direct the several means, sequencing them in proper order, aimed at controlling the 5 different steps of the brewing cycle. The parameters of the preferred brewing sequence are stored for each individual drink available to the user in the controller's memory. The parameters of the brewing sequence can be adjusted in a remote location, using a PC with dedicated software. New 10 settings can then be loaded onto the controller's memory using a flash-Eprom, an electronic tag, a transponder or other system of remote transfer of electronic files. Some, preferably simpler, parameter settings may be rendered available for modification to the users of the dispensing 15 appliance by using the means for forwarding an input command to the controller such as push buttons or keyboard or touch-screen, or through other devices such as a hand held, wire or wire-less terminal to be used at the machine's site. Current active settings are stored in the 20 controller's memory and can be retrieved for remote control. The controller may use any of the systems available to the skilled in the art to retrieve and re-load these data, such as GPRS, a modem connection for Internet access to a central data-bank, contact-less memories, a 25 hand-held terminal, flash-eproms or other suitable means of transfer of the digital information. The operational software, typically included in the controller's board, allows also to pre-select different degrees of sensitivity for the adjustment process.
14 At least one storage container 21 for coffee beans and a grinder 22 attached to it or, alternatively, a container for fresh ground edible product such as coffee or tea, or with means adapted to provide a metered amount of coffee 5 grounds to the brewing chamber are provided in a way known per se in the art. In addition, one or more containers for instant soluble ingredients can be provided. The metering means to control the amount of coffee dispensed in the brewing chamber can be volumetric or time 10 based, using an inference table, for instance listing time of operation of the grinders and expected volumes of coffee depending on average particle size of the coffee. In preferred embodiment of the invention the storage container 21 is provided with sensor means 23 to detect the 15 air relative humidity and temperature in proximity of the coffee container or within it. Sensor 23 and grinder 22 are connected with board 16 to provide and receive information. The apparatus according to the invention also comprises metering means (not shown) to monitor the exact length of 20 displacement of each piston, for instance detecting it by inference, using encoder-equipped or step-by-step motors or electro-mechanical systems, or coupling electronic sensors, using systems available to the skilled in the art such as Hall-effect sensors or others, to the respective motor 25 shafts of the two motors controlling the brewing pistons or to parts of said pistons, in the latter case to detect even without inference the actual positions of the two, distinct pistons. The apparatus is further provided with means for forwarding 15 an input command recognised as valid input command by the controller, this input command being used to deliver instructions to the controller concerning the type of beverage requested by the machine's user, for example a 5 customer or the bar-tender. The input method may include a keyboard, for instance of a numerical or alphanumerical type, a simple membrane panel using pictograms or interactive panel, such as a touch-screen LCD, or any other common physical interfaces for sending a brewing or 10 dispensing instruction to a machine. The chosen option can be sent also via a tag or transponder directly to a tag scanner or tag reader in the proximity of the apparatus and digitally connected to the controller board. Alternatively the input commencing the brewing cycle can be provided to 15 the controller by any signal, for instance generated by the insertion of a coin or other validation of credit, recognised as acceptable input signal by the machine controller. The above means comprise known means to forward to the user 20 of the apparatus information concerning the status of the machine, such as LED indicators, an LCD or plasma screen, a vacuum-fluorescent display, as well as means to forward digitally the information to a remote location, physically separated from said apparatus. 25 According to the invention, the preferred parameter to be controlled and possibly adjusted is the flow rate of the hot water fed to the brewing chamber 2 or of the hot beverage leaving the brewing chamber. As mentioned, the alterations or adjustments of the brewing 16 parameters involve the adjustments of flow rate of the hot water fed to the chamber and/or of the volume of the chamber. additionally, size (e.g. average particle size) of the ground material for brewing, pressure of the hot water, 5 absorption rate of the motors controlling the pistons or the pressure of the outgoing beverage liquid or the diameter of the orifices creating the total free passage in the filter placed on (before) the outlet can be adjusted, too. 10 It is preferred to control, i.e. to change or adjust, the flow rate of the hot water, or the chamber volume rather than reducing the beverage flow rate with a valve on the beverage outlet. It is in fact easier and cleaner to change these parameters than altering directly the hot beverage 15 flow rate: a valve means positioned downstream the brewing chamber (or solubilizing chamber) is inevitably contacted with the beverage, with possible problems of cross contamination when dispensing different beverages types, building up of deposits, bacteria contamination and similar 20 problems. It was found that when the flow rate of the incoming hot water is adjusted to maintain constant the amount of coffee brewed per unit time, i.e. to maintain a dispensing time within the range of 10 to 30 seconds and preferably from 15 25 to 25 seconds, most of the other parameter variations can be automatically taken into considerations and corrected. In other words, according to the invention, - the hot beverage or hot water flow rate is detected: this is the real-time data of a brewing process to be monitored; 17 - the detected real-time flow rate data is compared with the stored data concerning hot beverage flow rate, the stored flow rate can be different for different ground edible ingredients or drink types; 5 - if a correction has to be carried out, the flow rate of the hot beverage is corrected by altering the volume of the brewing chamber or by altering the flow rate of the hot water fed to the brewing chamber. In a preferred embodiment of the invention there are no 10 mechanical means to control the flow of hot beverage between the brewing chamber and the beverage delivering means, i.e. the outlet from which the beverage is delivered into a cup: any alteration of the brewing parameters is carried out in the brewing chamber or upstream the same. 15 In an embodiment of the invention, in order to adjust or alter the hot water inlet flow rate, the following procedure is followed. As soon as a pressure is established in the brewing chamber and the coffee cake is progressively penetrated by water, 20 the flow-rate indicated by the metering device, at least one of which is in fluid connection with the brewing chamber's water inlet means, is used as a feedback signal to alter brewing parameters, after a programmable delay or starting from the pump switch on. 25 In case of no flow-rate indication even after the programmable delay, the dispensing apparatus is set into an "out of order" condition and appropriate interface displays such information for the machine users. Assuming a positive flow-rate reading, as monitored by at 18 least a flow-rate indicator placed before the brewing chamber and in fluid connection to the same, the controller compares the reading to the comparable value of the ideal dispensing curve associated with the specific beverage 5 being dispensed. If there is a discrepancy between the two data, in a first embodiment, at least one of the piston's displacement length is changed as a consequence of the feedback, so that the volume of brewing chamber 2 is adjusted and the flow 10 rate is maintained as close as possible to the pre-set dispensing curve. The minimum displacement step controllable by the controller should not vary the internal volume of the chamber for volumes higher than 0,5 cc. preferably 0,3 cc. 15 In a second embodiment of the invention, the flow rate of water fed into the brewing chamber is changed and adjusted. This can be carried out e.g. by using a pump having variable speed, such as a rotative pump, to dispense pressurised water into the brewing chamber. A change of 20 speed can be obtained also by changing the frequence of vibration of a vibration pump. Alternatively, as shown in fig. 7, when the sensor 18 provides controller 16 with the information that the flow rate of the incoming water should be reduced, valve 24 is 25 operated to send a portion of the flow of water to a circuit including plenum chamber 25 and connected to reservoir 15, or to the pump or to a discharge means. A preferred embodiment is shown in fig. 11, where the apparatus of the invention comprises two pumps 14 and 14A 19 connected in series. The two pumps are preferably vibration pumps and are operated separately or at the same time according to the actual requirements of the brewing procedure. Suitable pumps are e.g. those manufactured by 5 Ulka (Italy). It was found that when two or more pumps are connected in series, it is possible to operate both pumps at the same time and obtain an increase of the flow rate of up to about 80% and a reduction of the dispensing time of about 45-50%. 10 These values are obtained when two identical vibration pumps are connected in series but not if they are connected in parallel. By using two Ulka E7 vibration pumps, the flow rate increased from 2.45 ml/sec to 4.23 ml/sec and the dispensing time of an espresso (having a volume of about 47 15 ml) decreased from 20.4 sec to 11.2 sec. Instead of two (or more) identical pumps, two or more different pumps can be used. The process will involve starting first one pump or both pumps, according to the requirements of the beverage to be 20 dispensed: e.g. a filter coffee involving e.g. 150 ml will initially require the use of the two pumps to maintain the dispensing, i.e. brewing, time within the required range of 10 to 35 seconds. If the data detected during the brewing step are different from the stored data, one pump will be 25 stopped or slowed to reach the required values. As mentioned and below exemplified, further data may additionally be detected and further parameters may be adjusted or changed besides the flow rate. The following sequence of operative steps for the chosen beverage - for 20 instance an "espresso" coffee - is depicting an embodiment making a full use of all the parameters and real-time data. The operating of the dispensing apparatus starts when the machine's user forwards an input command to the controller, 5 Firstly the correct tuning of the grinding level is to be checked. Sensors 23 located near the grinder 22 or coffee container 21 detect the current value of relative humidity, and optionally also of temperature, in the air. The controller 16 includes software that allow to store data 10 concerning historic comparable data, as monitored by said sensors at intervals of time that are programmable by the manufacturer of the apparatus. The controller's software can use several methods to evaluate the available data, both current and historic, for 15 instance adding each series of said stored data or parts of them, thus calculating statistically meaningful data, such as arithmetic or compounded means. A preferred compounding criteria is the time-lag between monitoring time and time of brewing, so that the readings of the last twenty-four 20 hours, preferably of the last one to nine hours should bear more weight. The controller's software preferably includes means to establish a trend, for example comparing current readings to the stored data readings in different intervals of time, 25 such as for instance during the last one to twenty-four hours, conveniently stored in the memory. Contrary to available systems, in the present invention comparison of previously recorded data to current readings is used to establish a preferred criteria to influence the 21 adjustment of the grinder's blades, so that the user of the apparatus can opt to maintain frequent variations based on real-time data or, more traditionally, a slower pace of trimming the blades' distance, for instance for less 5 stringent quality standards. The motor setting the distance of the grinder blades, provided with means to detect the actual distance of the blades or alternatively to measure the length of the displacement of the motor controlling the blades, for 10 instance from a full closed position to the actual position. When a difference from stored data higher than a pre-determined threshold is detected, the motor is actuated to adjust the blades distance accordingly. The pre-selected dose of coffee (e.g. set at 6.5 grams in the controller), 15 having a pre-determined average particle size accordingly to the monitored relative air humidity and trend values as well as to the type of selected beverage, is dispensed in the brewing chamber 2 or 82. After grinding the coffee beans, the brewing step is 20 carried out. In general, four distinct steps are provided for in the brewing cycle according to the invention and the brewing system includes sensors apt to provide to the controller board information concerning the hot beverage flow rate, 25 the hot water flow rate, the length of the displacement of the one or two pistons and the power absorption of the motors connected to them, the temperature of means apt to transfer heat to the brewing chamber. As previously mentioned, all the sensors are connected either via hard- 22 wiring or with trasponder-type connection to the controller board 16, which is also receiving information concerning the setting of the coffee grinder's blades feeding the brewing chamber and beverage type required by the user, 5 thereby selecting a group of pre-set parameters during that specific brewing cycle. The brewing cycle starts when, the brewing chamber having been filled with the metered amount of coffee, closing piston 5 is moved from an open, filling position to a 10 closed, brewing position (fig. 5). In this initial phase, at least one of the motors 8, 9 connected to the pistons reaches a pre-set, programmable absorption level set as a threshold parameter in the controller's memory, for immediate disconnection of the 15 motor drive once the pre-set level is reached. The set absorption level does not depend only on the amount of coffee, but for instance from programming data instructing closing the brewing piston or pistons with a pre-determined amount of coffee inside the chamber. Said 20 pre-determined amount of coffee can be stored as historic data coupled with the absorption reading to establish a correlation to be used for statistical information and preventive maintenance information. The coffee cake is now compressed from the irregular shape 25 determined by the means used to convey it to the brewing chamber, for instance a pyramidal shape, into a cylindrical shape, with a compression level that is depending on said pre-set threshold parameter. When the piston has reached the programmed displacement 23 length with the compressed coffee cake, a programmable amount of water can be sprayed over the coffee cake. It is preferable to use a pump 14 with means adapted to control the flow of the pump, so that this spraying step can be 5 performed with a reduced flow-rate, possibly at least 40% lower than the one usually used in the brewing step. This optional step, is performed in order to pre-wet, when needed and with a programmable quantity of pressurised hot water from the water inlet means, the coffee cake, to 10 minimise the negative effects in terms of beverage quality and extraction yield that preferential routes in the coffee cake tend to create. After the pre-set amount of water has been dispensed over the coffee cake, the brewing unit pauses for a pre-set 15 amount of time, less than twenty seconds, preferably between one and ten seconds. Alternatively, the beverage outlet can be temporarily closed to create a pressure increase to obtain a similar pre-wetting step, without a pause. 20 The whole pre-wetting step can be omitted, especially if long coffees are to be dispensed, so to emphasize the different nature -for instance- of a so called "regular coffee" drink of 300 ml from a traditional espresso coffee, where pre-wetting is most used and higher extraction yields 25 are usually preferred. When beverages based on minced leaf tea, mate or herbal remedies are to be dispensed, longer throws of pre-wetting water and longer pauses before the commencement of the real brewing phase, are implemented to maximize quality of 24 extraction. Similarly, if soluble drinks are to be used in the chamber, pre-wetting water can be used to maximize the dissolution in the liquid of the soluble ingredient. 5 The second step starts when the controller activates the means associated at least to one of the two brewing pistons so that the brewing chamber is brought to a closed, air tight, brewing position. Motors 8 and 9, in one embodiment, are subsequently 10 deactivated so that the two pistons are held in a pre programmed position, depending on the type of beverage to be dispensed, expressed in terms of length of displacement or, preferably, power absorption of each of the two motors commanding the pistons. 15 In one embodiment, motors are adapted with means that allow said motors to remain activated during the compression of the coffee cake, until they reach a threshold level in terms of absorption, and subsequently during the proper brewing phase, so that the absorption of at least one of 20 the motors can be used as feedback criteria. Data concerning displacement length and power absorption, or data expressing the relation between the two, as well as their frequency, are stored in controller 16 memory for possible preventive maintenance information to be down 25 loaded from the controller's memory. Brewing with pressurised means is usually performed in two distinct ways: either from top to bottom of the cake, or from bottom towards the top. In the embodiment shown in the figures, the brewing is performed in the latter way, 25 although the other method is equally usable. Both embodiments solve one problem associated with users utilising a beverage dispensing machine with beverage containers of different shapes and -particularly- heights, 5 such as porcelaine mugs, espresso cups, coffee cups, small jugs and similar. Typically these containers can be adapted to fit into the dispensing area of the dispensing apparatus, but their rim heights commonly vary between 4 and 30 cm, most frequently 10 between 6 and 20 cm. To solve this problem a coffee outlet spout connected to the associated piston and its beverage outlet means is used, whereby the programmed displacement lengths of both pistons during the dispensing phase allow the outlet spout 15 13, accordingly to the pre-set beverage preparation required, to move to one of a number of pre-set positions. The outlet spout can thus be displaced right above the rims of cups having different rim heights from the bottom, such as a cappuccino cup or an espresso cup or a mug, or 20 alternatively the outlet spout can access different outlet means adapted for instance to dispense one or two coffees at a time. The controller, depending on pre-set parameters, can execute brewing cycles having for each piston different 25 displacements lengths in order to maintain, for the chosen type of beverage, the correct pressure of the coffee cake whilst minimising the distance between container's rim and the flow of prepared beverage pouring from the outlet spout, or also to allow the outlet spout to access an 26 alternative beverage outlet path, for instance to divert the outlet to two different dispensing outlets. Because the pistons can both be moved, raising or lowering the outlet spout's height, with reference to the beverage 5 container's rim, the latter can thus be controlled independently on the amount of coffee used or to the type of coffee desired, to match the container used in the receptacle area. The height of the beverage outlet spout depends on the pre-set type of beverage or beverage 10 container required by the user, that is following pre-set parameters in the controller's memory. In the drawings embodiment, the brewing unit can move the beverage outlet means height in a defined range, in this case between 10 cm for single brewing cycles and 7 cm for 15 double brewing cycles. As soon as the pistons have completed their programmed displacement paths, hot water is fed into the brewing chamber via the filter positioned on the piston equipped with water inlet means, i.e. filter 7 or 87 of piston 4 or 20 84. The hot water inlet means are in fluid connection with the pump(s) 14 and 14A, possibly to one three-way valve or preferably to two separate valves to separately manage incoming hot water and residual liquid coffee waste and to the flow-rate metering device 18. 25 The flow rate control of this step is carried out as previously discussed, i.e. by using one or more of a plurality of vibration pumps, altering the pump speed, or altering the chamber volume. Additionally, reducing the flow rate through a valve can be carried out.
27 Ultimately, when the pre-set volume of water has been completely dispensed into the brewing chamber and from this to the final container, the controller initiates the sequence aimed at discharging the used coffee grounds. 5 Firstly, at least one of the pistons is moved, by the appropriate transmission means, from the presently final, closed, brewing position to a position defined by a displacement length longer than the one of the said final, closed, brewing position. Several displacement length are 10 stored in the controller's memory and can be used following pre-defined matching criteria to different types of coffee beverage being dispensed or amount of liquids allowed in the waste used coffee grounds. This compressing movement is made in order to increase the 15 pressure existing in the brewing chamber, so that a lesser residual amount of liquid is maintained inside the coffee cake due to the higher pressure thus achieved. As soon as the displacement length value is reached, the controller opens a water conduit (not shown) to discharge the residual 20 amount of coffee and water present in the supplying pipe, the coffee cake and brewing chamber. This can be alternatively done with two separate valves, each of them controlling separately the water inlet to the brewing chamber and the purge conduit aimed at discharging 25 the liquid remaining at the end of the brewing cycle inside the brewing chamber, coffee cake and water conduits, or alternatively with one three-way valve, whereby preferably the former embodiment, bearing two separate valves, allows to include separate controls to the inlet and to the outlet 28 means so that the brewing cycle can displace in time the closing of the water inlet and the opening of the discharge means for the used, waste liquid residues. It is useful to notice that all mentioned parameters are 5 recorded in the controller's memory for statistical purposes and can be at any time retrieved and adjusted by means available to the skilled in the art, as mentioned.

Claims (9)

  1. 2. An apparatus according to claim I wherein said beverage outlet means comprise an 5 outlet spout which accesses different outlet means adapted to dispense one or two coffees,
  2. 3. An apparatus according to any one of the previous claims, wherein said pistons are connected to blocks that are connected to said motors to independently move said pistons. 0 4. An apparatus according to any one of claims I to 2, wherein said pistons are coaxial with worm screws that are operated by said motors through shafts located adjacent to said brewing chamber.
  3. 5. An apparatus according to any one of the previous claims, further comprising a feed back circuit branched from the water circuit to feed water to said brewing chamber, said 05 feed-back circuit including a valve, a plenum chamber and a duct connecting said plenum with said water circuit to modify the flow rate of hot water entering the said brewing chamber.
  4. 6. An apparatus according to any one of the previous claims, further comprising means of modifying the grinding parameters of the product. 0 7, A beverage dispensing apparatus according to any one of the previous claims wherein said brewing chamber is used to vary the value of the flow rate of the beverage exiting said brewing chamber. 30
  5. 8. A beverage dispensing apparatus according to any one of the previous claims, wherein said brewing chamber is used to vary the height of a beverage dispensing means 5 according to the dimensions of the container for the dispensed beverage.
  6. 9. A process of preparing i beverage with a beverage dispensing apparatus having means to filter hot pressurised water through ground edible ingredients including coffee, tea or herbal remedies in a brewing chamber, said apparatus comprising two pistons independently operated by two motors, one piston being provided with a beverage outlet 10 means for dispensing the beverage from the brewing chamber, wherein each piston is movable in both forwar< and backward directions independently from or together with the other piston, wherein the beverage is dispensed to a beverage container, wherein said apparatus further comprises a controlling unit comprising means of storing and comparing data including pre-set parameters for a brewing cycle, said pre-set parameters 15 including either or both he flow rate of the beverage and the position of the beverage outlet means, and said controlling unit controls the displacement of said pistons in a height range of up to 10cm in order to maintain beverage flow rate data in line with said stored data or in order to maintain the correct pressure of the ground edible ingredients including coffee, tea or h rbal remedies in the brewing chamber while correctly locating said outlet means with respect to said container's rim or to one or two beverage outlet paths.
  7. 10. A process according to claim 9 wherein said flow rate is controlled by adjusting the brewing chamber volume by operating the motor of at least one of the two pistons sealing said brewing chamber. 25 11, A process according to c aim 9 wherein the two pistons are held in a pre-programmed position depending on the type of beverage to be dispensed.
  8. 12. A process according to claim I1, wherein said position is expressed in tenns of length of displacement or absorption rate of each of the two motors controlling the pistons.
  9. 13. A process according to ny one of claims 9 to 12, further comprising the steps of 30 detecting humidity data a d adjusting the particle size of said ground ingredient. 31 14, A beverage dispensing apparatus substantially as hereinbefore described with reference to the accompanying drawings. 5 15. A process of preparing a beverage substantially as hereinbefore described with reference to the accompanying drawings. 0
AU2011203240A 2004-12-30 2011-07-01 Process and double piston apparatus for controlling the preparation of beverages Ceased AU2011203240B2 (en)

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AU2005320988A AU2005320988B2 (en) 2004-12-30 2005-12-23 Process and apparatus for controlling the preparation of beverages
AU2011203240A AU2011203240B2 (en) 2004-12-30 2011-07-01 Process and double piston apparatus for controlling the preparation of beverages

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0496940A1 (en) * 1991-01-25 1992-08-05 RICERCA ELETTROMECCANICA S.r.l Device for making coffee
EP1059055A1 (en) * 1999-06-09 2000-12-13 Macco S.p.A. Working assembly for automatic machines for preparing infusions such as coffee or the like

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0496940A1 (en) * 1991-01-25 1992-08-05 RICERCA ELETTROMECCANICA S.r.l Device for making coffee
EP1059055A1 (en) * 1999-06-09 2000-12-13 Macco S.p.A. Working assembly for automatic machines for preparing infusions such as coffee or the like

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