AU2009202056B2 - Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor - Google Patents

Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor Download PDF

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Publication number
AU2009202056B2
AU2009202056B2 AU2009202056A AU2009202056A AU2009202056B2 AU 2009202056 B2 AU2009202056 B2 AU 2009202056B2 AU 2009202056 A AU2009202056 A AU 2009202056A AU 2009202056 A AU2009202056 A AU 2009202056A AU 2009202056 B2 AU2009202056 B2 AU 2009202056B2
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Prior art keywords
cassette
tissue
bottom wall
holes
tissue sample
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AU2009202056A
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AU2009202056A1 (en
Inventor
Thomas J. Ward
Stephen P. Whitlatch
Warren P. Williamson Iv
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Biopath Automation LLC
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Biopath Automation LLC
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Priority claimed from AU2002337729A external-priority patent/AU2002337729B8/en
Priority claimed from PCT/US2004/033604 external-priority patent/WO2005037182A2/en
Application filed by Biopath Automation LLC filed Critical Biopath Automation LLC
Priority to AU2009202056A priority Critical patent/AU2009202056B2/en
Publication of AU2009202056A1 publication Critical patent/AU2009202056A1/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/36Embedding or analogous mounting of samples
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B10/00Other methods or instruments for diagnosis, e.g. instruments for taking a cell sample, for biopsy, for vaccination diagnosis; Sex determination; Ovulation-period determination; Throat striking implements
    • A61B10/0096Casings for storing test samples
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2300/00Additional constructional details
    • B01L2300/06Auxiliary integrated devices, integrated components
    • B01L2300/0609Holders integrated in container to position an object
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2300/00Additional constructional details
    • B01L2300/08Geometry, shape and general structure
    • B01L2300/0848Specific forms of parts of containers
    • B01L2300/0854Double walls
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/30Staining; Impregnating ; Fixation; Dehydration; Multistep processes for preparing samples of tissue, cell or nucleic acid material and the like for analysis
    • G01N1/31Apparatus therefor
    • G01N2001/315Basket-type carriers for tissues
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/36Embedding or analogous mounting of samples
    • G01N2001/366Moulds; Demoulding

Abstract

CASSETTE FOR HANDLING AND HOLDING TISSUE SAMPELS DURING PROCESSING, EMBEDDING AND MICROTOME PROCEDURES, AND METHODS THEREFOR A cassette (10) for holding a tissue sample includes a body having a bottom wall (28) and a plurality of side walls (26) extending upwardly with respect to the bottom wall to define an interior space for receiving the tissue sample. A lid (24) is configured to be received in the interior space, and the cassette (10) is sectionable in a microtome. Sensing elements (12) are associated with body (16) or lid (24) and configured to allow an automated sensing system to determine at least one characteristic of the cassette (10). A flange (14) extends along upper portions of at least two of the side walls (26) and includes a plurality of holes (12, 20). Other features are included to more effectively and efficiently manufacture and use the cassette (10).

Description

S&F Ref: 761312D1 AUSTRALIA PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT Name and Address BioPath Automation, L.L.C., of 101 Southbend Court, of Applicant : Loveland, Ohio, 45140, United States of America Actual Inventor(s): Thomas J. Ward Stephen P. Whitlatch Warren P. Williamson IV Address for Service: Spruson & Ferguson St Martins Tower Level 35 31 Market Street Sydney NSW 2000 (CCN 3710000177) Invention Title: Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor The following statement is a full description of this invention, including the best method of performing it known to me/us: 5845c(2119528_1) CASSETTE FOR HANDLING AND HOLDING TISSUE SAMPLES DURING PROCESSING, EMBEDDING AND MICROTOME PROCEDURES, AND METHODS THEREFOR This application claims the benefit of U.S. Application Serial No. 60/512,147, filed on October 17, 2003 and generally relates to PCT application serial numbers PCT/US02/30779 and PCT/US02/30775, now pending and the 5 disclosures of which are hereby fully incorporated by reference herein. Field of the Invention The present invention generally relates to supports for handling and embedding tissue samples for pathological analysis and, more particularly, 10 to cassettes which can receive one or more tissue samples and be embedded and subsequently microtomed with the tissue sample or samples. Background of the Invention To accurately diagnose various tissue diseases and conditions, 15 medical personnel must remove one or more samples of tissue from the body of a patient. This process of harvesting tissue from the body is known as a biopsy. Once the tissue sample or samples are removed and sent to a pathology laboratory, the tissue will go through a series of procedures performed by a histotechnician and, ultimately, a pathologist, in order to 20 diagnose the tissue. The present invention generally relates to those procedures that are normally performed by the histotechnician to prepare the tissue sample or samples into slides that may be analyzed under a microscope by the pathologist. Although the singular term "sample" is used throughout this 25 specification, it should be understood that this term likewise encompasses plural "samples" as well. Once a tissue sample is removed from the body of a patient, it is typically placed into a specimen container containing a tissue fixative solution and then the container is transported to a pathology laboratory. The tissue will undergo a process known as "grossing-in" in the pathology lab 5 during which a histotechnician will retrieve the tissue sample from the container, typically cut the tissue into appropriate sizes for tissue processing, place individual samples into the appropriate sized small plastic tissue cassettes, and assign tracking numbers to each cassette. These tracking numbers are then logged into a tracking system used in the laboratory. For the smallest tissue 10 samples, which may only be scrapings, the cassette will have fine mesh openings on the sides and bottoms. In other situations involving very small tissue samples, the samples are placed into a bag that resembles a tea bag and prevents the smallest tissue samples from escaping. Larger tissue samples are placed into cassettes having somewhat larger slotted openings 15 which are again smaller than the tissue sample inside the cassette. The cassettes are then placed into a stainless steel perforated basket and run through a tissue processing machine, often overnight. This machine uses a combination of vacuum, heat, and chemicals to remove the interstitial fluids. Once the fluids have been removed from the tissue samples, 20 the processing machine immerses the tissues samples in a bath of molten paraffin so that the interstices in the tissue are replaced with paraffin. The histotechnician then removes the basket from the machine and removes the individual tissue cassettes. At an embedding station, which has a molten paraffin reservoir and dispenser, the histotechnician will individually remove the 25 tissue from each cassette. The histotechnician must carefully orient the tissue sample, based on tissue type, into a stainless steel base mold which is roughly the size of the tissue cassette and is partially filled with molten paraffin. The tissue sample must be manually held, typically using forceps, against the bottom of the mold. If it is not, this could compromise the ability to make proper slices of the tissue later in the microtome. The molten paraffin is then rapidly 5 cooled on a refrigerated plate, which may be a thermal electric cooler (TEC), to partially solidify the paraffin thereby holding the tissue sample in the proper orientation against the bottom of the mold. The cassette is then placed on top of the base mold and paraffin is poured through the opened top of the cassette into the base mold. The cassette changes its function at this point in the 10 procedure from a tissue holding component to a fixation device for later use in taking shavings or slices from the solidified paraffin in a microtome. The base mold is chilled until all of the molten paraffin has solidified and the histotechnician removes the stainless steel base mold from the block of embedded paraffin. The tissue sample is thus embedded within a rectangular 15 block of paraffin with a plastic tissue cassette on the opposite side which will then be used as a holder in the chuck of the microtome. As with the tissue processing machine, the embedding process is accomplished in a batch fashion during which an average histotechnician may embed approximately 40 to 60 cassettes per hour. 20 The blocks of hardened paraffin containing the embedded tissue samples are then ready to be sliced into extremely thin sections for placement on a microscope slide. The histotechnician mounts the embedded tissue block in a chuck on the microtome which is sized to accept the side of the block that has the embedded plastic cassette. The histotechnician can then begin slicing 25 the paraffin block which has the tissue sample embedded opposite to the plastic cassette surface. This yields a ribbon of individual slices of the tissue embedded in the paraffin. The action of the microtome causes the individual slices to stick together when done properly and, subsequently, these very thin ribbons of slices are floated into a water bath and a glass slide is carefully placed underneath the slice. The slice, with the thin sectioned tissue sample 5 embedded therein, is then adhered to the top of the slide. When fhe histotechnician has enough slides from the tissue sample, the slides are placed into an automatic staining machine. The staining machine goes through a series of infiltrating steps to stain the different tissue and cells of the slide different colors. This helps the pathologist identify 10 different structures and makes it easier to find any abnormalities in the tissue. After the staining procedure is complete, the slides are cover slipped and prepared for the pathologist to place under a microscope to analyze. Based on the summary of the procedure provided above, it will be appreciated that conventional tissue sample handling and processing is a very labor 15 intensive process involving several manual steps performed by a histotechnician. Thus, repetitive stress injuries such as carpal tunnel syndrome are prevalent. This is especially true with the tissue sample embedding process. These multiple manual operations and repeated tissue handling increase the likelihood of human error and, moreover, require highly trained and 20 skilled histotechnicians to ensure that the tissue samples ultimately adhered to the slides for analysis by the pathologist are in an optimum condition and orientation to make accurate diagnoses. U.S. Patent No. 5,817,032 (the '032 patent) discloses various improvements to this area of technology, including new manners of holding 25 tissue samples during the grossing in, embedding, and microtome or slicing procedures. More specifically, the '032 patent relates to a tissue trapping and 5 supporting device, which may be a cassette, and which may be cut with a microtome. When a cassette is used, the tissue sample is immobilized within the cassette and subjected to the process for replacing tissue fluids with paraffin. Then, the tissue sample and the cassette are sliced at the same time for mounting on microscope slides. Because s the tissue sample is never removed from the cassette from the time it is processed in the tissue processing machine to the time that it is cut with the microtome, a significant amount of handling time is saved. Moreover, the chance for human error or tissue loss due, for example, to dropping the tissue during handling, is significantly reduced due to the elimination of separate tissue handling steps. This patent also generally discusses an to automated process which, in conjunction with the novel tissue cassettes, even further reduces the handling steps during the entire procedure. In spite of the various advances made in this field, there is an increasing need for additional improvements related to further manners to ease the handling procedures of tissue samples, increasing production capability and increasing the quality of the 15 embedded tissue samples and the resulting slices or ribbons of embedded tissue which will be subject to diagnosis. Summary of the Invention In a first aspect, the present invention provides a cassette for holding and 20 orienting a tissue sample, comprising: a body including a bottom wall having an upper surface, and at least one side wall extending upwardly with respect to said bottom wall to define an interior space for receiving the tissue sample, a plurality of posts extending upwardly from said bottom wall, said posts 25 configured to orient the tissue sample therebetween; and a lid receivable in said interior space and having holes for removably receiving said posts. Preferably the body has a lengthwise dimension and the posts may be further arranged so as not to be aligned with one another in a straight line either perpendicular or 30 parallel to the lengthwise dimension. In a second aspect, the present invention provides a cassette for holding a tissue sample, comprising: a body formed from a material capable of being sectioned in a microtome and including a bottom wall and at least one side wall extending upwardly with respect to said 35 bottom wall to define an interior space for receiving the tissue sample, and a flange extending along an upper portion of said side wall, said flange including a plurality of holes.
6 In a third aspect, the present invention provides a cassette for holding a tissue sample, comprising: a body including a bottom wall and at least one side wall extending upwardly with respect to said bottom wall to define an interior space for receiving the tissue 5 sample, wherein said bottom wall includes a plurality of holes each having a shape which widens in a direction toward said side wall so as to guide the flow of material for forming the cassette during an injection molding process. The holes may have a teardrop shape. In a fourth aspect, the present invention provides a cassette for holding a tissue 10 sample, comprising: a body including a bottom wall having an upper surface, and at least one side wall extending upwardly with respect to said bottom wall to define an interior space for receiving the tissue sample, a lid receivable in said interior space, and is a stop member in said interior space configured to prevent said lid from further downward movement at a minimum distance from the upper surface of said bottom wall. In one embodiment, a cassette for holding a tissue sample comprises: a body including a bottom wall and at least one side wall extending upwardly with respect to said bottom wall to define an interior space for receiving the tissue 20 sample, said body configured to be removably coupled to a first frame; and a plurality of query points (e.g. sensing elements) associated with said body and configured to allow an automated sensing system to determine at least one characteristic of the cassette that distinguishes the cassette from a second cassette that is configured to be removably coupled to a second frame. 25 The characteristic may be size, shape, or some other structural or functional characteristic. The cassette preferably includes a lid configured to be coupled with the body and movable between open and closed positions, the lid being stiffer than the bottom wall. In one form, a flange extends along upper portions of at least two of said side walls and the query points are located on the flange. The sensing elements can 30 further comprise holes or other detectable, computer readable characteristics or elements. The detection can take place in a contact or non-contact manner. The bottom wall of the cassette body preferably transitions to the plurality of side walls with a radiused comer. The bottom wall may further include a plurality of holes having shapes which are radially elongate and/or widen in a direction toward the 7 plurality of side walls generally from a gate or fill location of the cassette body in a mold used to manufacture the cassette. Each of these features can help guide the flow of material for forming the cassette during an injection molding process. The holes in the bottom wall are preferably located generally at the center of the bottom wall and have a 5 teardrop shape and/or oval shape. At least two of the side walls are positions in opposed relation to one another and the dimension between the opposed side walls may vary along the length of the opposed side walls. This may be the result of angling, undulating or radiusing the side walls along their length and assists with making slices in a microtome more easily. As examples, the io side walls may be angled starting at one end thereof and ending at an opposite end, or starting at a location between opposite ends thereof and ending, respectively, at the opposite ends. Preferred embodiments of the present invention will now be described, by way of an example only, with reference to the accompanying drawings wherein: is Fig. 1 is a perspective top view of an illustrative biopsy cassette constructed in accordance with the invention. Fig. IA is an enlarged view of encircled portion 1 A taken from Fig. 1. Fig. I B is an enlarged top view of the cassette bottom wall shown in Fig. 1.
Fig. 2 is a perspective bottom view of the biopsy cassette shown in Fig. 1. Fig. 3 is a sectional view taken generally along line 3-3 of Fig. 1. Fig. 4 is a sectional view taken generally along line 4-4 of Fig. 1. 5 Fig. 5 is a sectional view taken generally along line 5-5 of Fig. 1. Fig. 6 is a perspective top view of an illustrative tissue orientation cassette constructed in accordance with the invention. Fig. 7 is a top view of the tissue orientation cassette shown in Fig. 6. 10 Fig. 8 is a perspective view of a frame member constructed in accordance with the invention and adapted to carry a cassette. Detailed Description Cassette Configuration/Type Sensing 15 Referring to Figs. 1 and 2, cassette 10 may be used in an automated embedding apparatus such as the one disclosed in the above incorporated PCT application serial number PCT/US02/30779. More specifically, the apparatus can utilize an opto-electronic identification feature that allows a robotic system to determine which of at least two types of 20 cassettes 10 has been extracted from an input basket. The different types of cassettes 10 may, for example, be of different size or have other differing characteristics and/or function. A plurality of query points, which may be holes 12 placed in a flange 14 at the periphery of the cassette body 16, allows an optical scanner to be used to give a binary signal at each query point on the 25 cassette 10. Since it is advantageous at this time for all cassettes 10 to use the same embedding frame, all cassettes 10 are designed to fit into the interior of the frame with a similar registration in the up and down positions. As additional cassette features are developed or customer identification becomes necessary, for example, a similar sensing feature may be incorporated into the frame which receives the cassette 10. This feature may be incorporated into many different 5 types of cassettes to be used in conjunction with automated machinery. In co-pending application PCT/USO2/30779 a sensor can query each cassette 10 after it has been removed from the input basket. A robotic arm moves the cassette 10 in the frame under a single sensor head. This sensor detects the cassette presence to make certain that the cassette 10 has 10 not been dropped or improperly grasped from the input basket and is more specifically detecting a binary (signal vs. no signal) to communicate with the machine control to proceed to embed the cassette 10. This feature may be enhanced such that the sensor and control proceed to determine how to process the cassette 10 based on cassette size, type and/or other parameters. 15 Other parameters may include the type of base mold and any special heating or cooling parameters that are necessary for processing and/or embedding a particular type of cassette. The sensor is used to query each cassette/frame assembly at each input location of, for example, a plurality of locations where the control has been programmed to check for a signal. As mentioned above, 20 four holes 12 at the corners of the flange 14 are currently used for the input locations. Center portions 14a, 14b of the cassette flange 14 could be used to increase the number of possible cassette configurations the machine can discern. As discussed below, the corner locations of holes 12 allow three cassette configurations to be detected and includes a redundant routine since 25 the cassette 10 is symmetrical and could be installed by an operator in two different orientations within the frame (not shown) which carries the cassette 10 throughout.the process. There must be a high degree of certainty that the automated machinery has correctly detected and verified the cassette configuration. Using a redundant sensing area is one way to facilitate improved certainty. 5 The sensor in the preferred embodiment is an emitter/detector sensor, whereby a sensing light beam (infrared or other color spectrum) is directed towards a tuned sensor. If the query point is open (e.g., a hole 12 in the cassette flange 14 is detected) the emitter receives enough signal to register. If the query point is opaque or diffuse (e.g., no hole 12 detected) the 10 tuned sensor will not receive enough light to register a signal. Since the cassette assemblies are pre-processed in a tissue processor which involves the use of a paraffin containing solution, there is a possibility of a meniscus of paraffin blocking one of the sensor holes 12. The sensor holes 12 can be formed large enough to minimize this possibility. 15 In addition, the cassette 10 is rectangular with two long sides and two short sides and, as mentioned, can be installed in the frame in two different orientations along the long axis of the cassette 0. The sensing configuration is designed to take this into account, that is, the configuration allows the machine to discern the three cassette types regardless of the orientation of the cassette 20 10 in the frame. Each long side supplies enough information to properly detect the cassette type and the other long side carries redundant information. If more than three configurations are required, then additional sensing holes (not shown) may be placed on either side of the centerline at the edges. With regard to the actual sensing plan it is as follows for three 25 possible cassettes: Large tissue cassette: All corners opaque (no holes 12) Signal: Both sensors off Biopsy cassette (small cassette) 10: 5 Opposite corners are opaque (no holes 12), other corners are open (holes 12) (diagonal symmetry) Signal: One sensor on, one off (order insensitive) Orientation cassette: All corners are open (holes 12) 10 Signal: Both sensors on It will be appreciated that many different types of sensing systems, which involve either a contact or non-contact type sensor, may be used to carry out the inventive concepts explained above. For example, many different types of optical sensing systems, magnetic sensing systems, barcode 15 type systems or RFID type systems may be used to allow proper identification of the cassette and/or frame or other forms of information retrieval by the control of an automated embedding and/or processing system. As one additional example, a frame member 80 is shown in Fig. 8 which includes an RFID element 81 embedded therein to allow appropriate embedded information 20 to be relayed to the control system, for example, of an automated processing and/or embedding apparatus. The information to be conveyed is also wide ranging and may include, for example, various diagnostic information, patient history, tissue sample information, or any other information helpful to the histologic or pathologic process.
Securement of Cassette Within Frame Member Referring to Figs. 1 and 8, a plurality of depressions 80, 82 and 84, 86 are formed on the top surfaces of flange 14 along the long sides of cassette body 16. A frame member 90 (Fig. 8) is used to carry cassette 10 and 5- depressions 80, 82 and 84, 86 respectively receive projections or tabs 102, 104 and 106, 108. Additional depressions 110, 112 and 114, 116 are formed on the upper surfaces of flange 14 along the short sides of cassette body 16. These depressions respectively receive projections or tabs 120, 122 and 124, 126 formed within the frame member 80. The registered tabs and depressions 10 securely maintain the cassette 10 within the frame member 80 during processing and embedding operations. Air Removal During Embedding Process The tissue embedding process, when performed manually with conventional cassettes, is subject to steps or technique that dislodge or reduce 15 the entrapment of air bubbles in the paraffin (or embedding material) block. Air bubbles are detrimental because they can weaken the paraffin block and subsequent microtome sectioning can "break out" or cleave off the main paraffin body. This leaves an inconsistent edge or hole in the "ribbon" of sections which must flow successively from the section in the microtome process. This can 20 result in an unsuccessful ribbon, and poor quality slides for diagnosis. One way to lessen the presence of air bubbles is to tap or otherwise rapidly move the cassette assembly to remove air bubbles. However, with high speed automated embedding, the machine may not be designed to perform such a step. Therefore, in locations where air could accumulate the largest possible 25 holes may be provided to allow the air to escape during the paraffin-filling step. Still referring to Figs. 1 and 2, holes 12, 20 in the flange 14 of the cassette 10 and under the writing surface of the frame are provided to allow air to escape. It will be appreciated that sensor holes 12 are therefore dual purpose. These holes 12, 20 should be large enough to allow escape of air and free of flash or burrs. Obstructions, such as ribs under the flange, may trap rising bubbles. 5 Stiffening flanges 22 are located on the top side of the flange 14 to eliminate air entrapment. Frame member 80 also includes an air escape recess or passage 83 on its inner surface. Material Flow to Injection Mold Cassettes. Again referring to Figs. 1 and 2, certain features of the cassette 10 10 allow for effective injection molding techniques to be used in its manufacture. First, the gate for filling the mold of the cassette body 16 and the lid 24 should have flow runners directly leading to the edges of the cassette sidewalls 26. In the bottom wall 28 the cassette body 16, it is best to avoid having areas where the tissue will be blocked from the passage of fluids used to process the tissue. 15 Although the center 28a of the bottom wall 28 has some avoidable gate section, the majority of area is covered with flow holes 30. For molding it is typically preferable to have solid flow ribs 24a as used for lid 24. In this inventive aspect, the mold pins for forming central holes 30a (Fig. 1 B) are configured with a teardrop shape to direct the flow of the cassette material out to the sidewalls 20 26. Other mold pins for forming holes 30b are elongate in shape in a radial direction toward side walls 26. These shapes help direct cassette material efficiently away from the gate or fill location (e.g., central area 28a). The transition area 29 (Fig. 3) from the bottom wall 28 to the ribs 40 which form the side walls 26 is radiused to reduce the flow restriction for molding. 25 Non-linear Side Walls Figs 1 and 2 also show that the sidewalls 26 are non-linear with respect to the frame side which also determines the cutting plane of the microtome. This may mean that the side walls 26 generally angle from an 5 approximate midpoint 26a thereof, as shown, or that the dimension between opposite sidewalls 26 changes due to angling or curving the gide walls 26 in their lengthwise direction. The cassette side walls 26 could, for example, have a large radius along their length or undulate with respect to the frame sides. The objective of this feature is to avoid having a parallel sidewall with respect to 10 the frame side to increase microtome slicing efficiency. It will be appreciated that many configuration can fulfill this objective. Minimum Lid Engagement Height Referring to Figs. 1A, 3 and 4, the lid 24 engages sidewall bumps or projections 50a, 50b or 50c in order to keep the lid 24 engaged with the 15 cassette body 16 at the appropriate height against a tissue sample thereby keeping the tissue sample enclosed and immobilized in the cassette 10 during processing. With extremely small tissue samples such as biopsy samples 3 which can be as small as 1 mm . The lid 24 should not come down all the way and crush the fragile biopsy sample. Stops 52 are incorporated into the cassette 20 body 16 to keep the lid 24 from closing all the way down on the sample. Alternatively, such stops could be located on the lid 24. The height of each stop 52 is about 0.75 mm but can be in the range of about 0.25 mm to about 1 mm high. Also, the extremely thin cassette bottom wall 28 (preferred to be about 0.38) allows the sample to be trapped but not to have undue compressive 25 forces so as to cause a detrimental crush artifact to show up in the sectioned biopsy and subsequent diagnostic slides.
Orientation Biopsy Cassette Referring to Figs. 6 and 7, an orientation cassette 60 is used to orient special tissues (not shown) that must be sectioned "on edge". Reference numerals corresponding to those from the first embodiment, but having prime 5 marks in Figs. 6 and 7 refer to corresponding elements of structure. Tissue such as skin, gal bladder, bladder, etc., needs to be oriented to allow the pathologist to view a full cross section of the biopsy. These samples can be quite small, and therefore need to be retained in a cassette with small holes like the biopsy cassette 10. The orientation biopsy cassette 60 allows the 10 histotechnologist to place the tissue in the proper orientation for sectioning at the time of gross-in. This predetermined orientation will be maintained through the tissue processing and embedding procedures, thus maintaining the proper orientation to the cutting plane without having to remove the tissue and reorient it for sectioning in a paraffin mold. The tissue is placed between upright posts 15 62 molded into the bottom wall 64 of the cassette 60. These posts 62 have been arranged in configurations that take into account average thickness and lengths of the tissue to be used in the cassette 60. The posts 62 are further arranged so that they are not directly in line with one another with respect to directions either parallel to or perpendicular to the sectioning bladepath. Since 20 the posts have more plastic material in them than the sidewall ribs 66, they could cause dulling of a portion of the microtome blade at an undesirable rate after repeated use. Therefore, the posts 62 are positioned to minimize the number of posts 62 cut in succession in the same blade pass. The lid 70 of the orientation cassette 60 has corresponding clearance holes 72 for the upright 25 posts 62. The tissue is held in place between the posts 62, and the lid 70 is depressed onto the posts 62 to secure the tissue against movement, just as in 16 the other tissue trapping cassette configurations disclosed herein, or in the incorporated applications. There is a small clearance between the lid clearance holes 70 and the posts 62 to keep any tissue from escaping from the cassette 60. While the present invention has been illustrated by the description of the various 5 embodiments thereof, and while the embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. Aside from and/or in addition to the details and principles disclosed herein, the components described herein may be modified with the details or principles described in the above-incorporated PCT applications. Additional advantages and modifications to will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of Applicants' general inventive concept. The various features set forth herein may be utilized alone or in various 15 combinations whether or not such combinations are specifically disclosed in embodiments shown and described in the detail description.

Claims (7)

1. A cassette for holding and orienting a tissue sample, comprising: a body including a bottom wall having an upper surface, and at least one side wall extending upwardly with respect to said bottom wall to define an interior space for receiving the tissue sample, a plurality of posts extending upwardly from said bottom wall, said posts configured to orient the tissue sample therebetween; and a lid receivable in said interior space and having holes for removably receiving said posts.
2. The cassette of claim 1, wherein said body has a lengthwise dimension and said posts are further arranged so as not to be aligned with one another in a straight line either perpendicular or parallel to said lengthwise dimension.
3. The cassette of either claim I or claim 2, wherein said body is formed from material capable of being sectioned in a microtome.
4. The cassette of any one of the preceding claims, comprising a flange which extends along an upper portion of said side wall, said flange including a plurality of holes.
5. The cassette of any one of the preceding claims, wherein said bottom wall includes a plurality of holes each having a shape which widens in a direction toward said side wall so as to guide the flow of material for forming the cassette during an injection molding process.
6. The cassette of claim 5, wherein said holes have a teardrop shape. 18
7. The cassette of any one of the preceding claims, comprising a stop member in said interior space configured to prevent said lid from further downward movement at a minimum distance from the upper surface of said bottom wall. Dated 10 October, 2011 BioPath Automation, L.L.C. Patent Attorneys for the Applicant/Nominated Person SPRUSON & FERGUSON
AU2009202056A 2002-09-26 2009-05-25 Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor Expired AU2009202056B2 (en)

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AU2002337729A AU2002337729B8 (en) 2002-09-26 2002-09-26 Apparatus and methods for automated handling and embedding of tissue samples
AU2002337729 2002-09-26
US51214703P 2003-10-17 2003-10-17
US60/512,147 2003-10-17
AU2004281721A AU2004281721B9 (en) 2002-09-26 2004-10-12 Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor
PCT/US2004/033604 WO2005037182A2 (en) 2003-10-17 2004-10-12 Cassette for handling and holding tissue samples during processing, embedding and microtome procedures, and methods therefor
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CN101300471B (en) * 2005-09-06 2013-06-05 莱卡生物系统墨尔本有限公司 Method and apparatus for handling tissue samples

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