WO2026002102A1 - Integrated plug-in member and energy storage system - Google Patents
Integrated plug-in member and energy storage systemInfo
- Publication number
- WO2026002102A1 WO2026002102A1 PCT/CN2025/103746 CN2025103746W WO2026002102A1 WO 2026002102 A1 WO2026002102 A1 WO 2026002102A1 CN 2025103746 W CN2025103746 W CN 2025103746W WO 2026002102 A1 WO2026002102 A1 WO 2026002102A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plug
- component
- positive
- negative
- male plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/298—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This application relates to the field of energy storage technology, and in particular to an integrated plug-in device and an energy storage system.
- the energy storage system has a simple wiring harness structure, low wiring difficulty, low error rate, and is easier to modify between series and parallel structures, resulting in a low probability of system failure and minimal safety hazards.
- an integrated pluggable component which is pluggably disposed on an electrical module and includes: a board body and an electrical connection assembly.
- the electrical connection assembly is disposed on the board body and includes: a positive male plug, a negative male plug, and a connecting portion.
- the positive male plug and the negative male plug are respectively adapted to be electrically connected to the positive and negative terminals of the electrical module, and the connecting portion is used for electrical connection with an external source.
- the integrated plug-in component integrates an electrical connection component within the board. While assembling the integrated plug-in component on the electrical module, the electrical connection between the electrical module and the electrical connection component can be realized, reducing wiring difficulty, thereby reducing the probability of errors and improving safety and reliability. Furthermore, the electrical connection between the electrical module and the outside can be realized through the connection part, which can reduce the difficulty of electrical connection between the electrical module and the outside and improve ease of use.
- the electrical module has a positive female connector and a negative female connector
- the positive male connector is adapted to be electrically connected to the positive female connector
- the negative male connector is adapted to be electrically connected to the negative female connector
- both the positive and negative male connectors include a male connector body and a male connector conductor
- both the positive and negative female connectors include a female connector body and a female connector conductor.
- the male connector body is plugged into the female connector body, and the male connector conductor is electrically connected to the female connector conductor.
- the male connector body has a receiving cavity
- the male connector conductor is disposed in the receiving cavity
- one end of the receiving cavity is open for electrical connection.
- the female connector conductor extends into the receiving cavity and is electrically connected to the male connector conductor.
- the male connector body and/or the female connector body have opposing and elastic clamping plates, defining a clamping space between the two clamping plates, and the female connector conductor and the male connector conductor are within the clamping space and are adapted to fit together for electrical connection under the elastic push of the clamping plates.
- the male connector body also has a connecting plate
- the female connector body has a limiting part that cooperates with the connecting plate at one end away from the male connector body.
- the female insert body is also provided with a sealing element, which is adapted to cooperate with the receiving cavity and seal the receiving cavity.
- the electrical module has a female wire harness connector, and a signal wire harness is disposed within the integrated plug-in component, and the signal wire harness is signal connected to the female wire harness connector.
- At least a portion of the connecting portion is connected to the positive or negative male plug, and the positive or negative male plug is located on the end or middle region of the connecting portion, and at least one end of the connecting portion is configured as a lead-out end for electrical connection with an external plug.
- the lead-out end includes: a contact portion and a first cover surrounding the contact portion, the first cover having a through hole and being adapted to be plugged into the outside through the through hole, and electrically connected to the outside through the contact portion.
- the board body is formed as a circuit board, and the connecting portion, the positive terminal plug, and the negative terminal plug are all integrated into the circuit board; or the board body is formed as a protective cover for the electrical module, and the connecting portion, the positive terminal plug, and the negative terminal plug are all disposed on the protective cover.
- this application proposes an energy storage system, including: an electrical module and an integrated plug-in component, wherein the integrated plug-in component is configured as a series plug-in component or a parallel plug-in component, and one of the series plug-in component and the parallel plug-in component is selected and disposed at the end of the electrical module, and the positive male plug and the negative male plug of the integrated plug-in component are respectively adapted to be electrically connected to the positive female plug and the negative female plug of the electrical module.
- the multiple electrical modules are stacked along a first direction; wherein the series plug-in is selectively disposed on the electrical module, the series plug-in has a first positive male plug and a first negative male plug, and the first positive male plug of one series plug-in is electrically connected to the first negative male plug of another series plug-in between adjacent electrical modules or between electrical modules through the connecting portion, and the first positive male plug of one series plug-in is electrically connected to the first negative male plug of another series plug-in through the connecting portion.
- the connecting parts are electrically connected to allow multiple electrical modules to be connected in series; or the parallel plug-in can be selectively disposed on the electrical module, the parallel plug-in having a second positive male plug and a second negative male plug, and the second positive male plug of one parallel plug-in is electrically connected to the second positive male plug of another parallel plug-in through the connecting parts, and the second negative male plug of one parallel plug-in is electrically connected to the second negative male plug of another parallel plug-in through the connecting parts, so that multiple electrical modules are connected in parallel.
- the lead-out end of the first positive male connector and the lead-out end of the first negative male connector of the series plug-in member located at the end are electrically connected by a series protective sleeve.
- a parallel protective sleeve is provided on the lead-out end of the connection portion of the second positive male plug and the second negative male plug of the parallel plug-in component located at the end.
- the energy storage system also includes: a decorative protective cover, wherein the series plug-in component or the parallel plug-in component is disposed on one side of the electrical module, and the decorative protective cover is disposed on the other side of the electrical module.
- the energy storage system also includes a base, which is disposed at one end of the energy storage system in the first direction and fixed to the electrical module.
- the electrical module is constructed as a battery pack, or the battery pack is integrated with a control box, or the control box, or the transformer.
- FIG. 1 is a schematic diagram of an energy storage system according to an embodiment of this application.
- FIG. 2 is an exploded schematic diagram of an energy storage system according to an embodiment of this application.
- Figure 3 is a schematic diagram of the cooperation of multiple electrical modules and a base according to an embodiment of this application;
- Figure 4 is a schematic diagram of a positive or negative female connector according to an embodiment of this application.
- Figure 5 is a schematic diagram of a positive or negative terminal plug according to an embodiment of this application.
- Figure 6 is a schematic diagram of the lead-out public terminal according to an embodiment of this application.
- Figure 7 is a schematic diagram of the female lead-out terminal according to an embodiment of this application.
- Figure 8 is a schematic diagram of the first upper protective cover according to an embodiment of this application.
- Figure 9 is a schematic diagram of a first intermediate shield according to an embodiment of this application.
- Figure 10 is a schematic diagram of a first bottom layer shield according to an embodiment of this application.
- Figure 11 is a schematic diagram of the second upper protective cover according to an embodiment of this application.
- Figure 12 is a schematic diagram of a second intermediate shield according to an embodiment of this application.
- Figure 13 is a schematic diagram of the second bottom layer shield according to an embodiment of this application.
- FIG. 1 Energy Storage System-100 Integrated plug-in component-1 Electrical module-10, first electrical module-101, second electrical module-102, third electrical module-103, positive female connector-11, negative female connector-12, wire harness female connector-13. Series plug-in connector-20, first positive male connector-201, first negative male connector-202, first upper protective cover-21, first middle protective cover-22, first bottom protective cover-23.
- connection should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components.
- connection can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components.
- male conductor female body positive terminal male plug and/or negative terminal male plug can represent: the existence of only the female conductor female body positive terminal male plug, the existence of both the female conductor female body positive terminal male plug and the negative terminal male plug, or the existence of only the negative terminal male plug.
- the character "/" generally indicates that the preceding and following related objects have an "or” relationship.
- first feature being “above” or “below” the second feature may include the first and second features being in direct contact, or the first and second features being in contact through another feature between them.
- the terms “above,” “over,” and “on top” for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicate that the first feature is at a higher horizontal level than the second feature.
- multiple means two or more (including two).
- the integrated pluggable component 1 is pluggably disposed on the electrical module 10, including a board body and an electrical connection component.
- the electrical connection component is disposed on the board body and includes: a positive male plug, a negative male plug, and a connecting part 40.
- the positive male plug and the negative male plug are respectively adapted to be electrically connected to the positive and negative terminals of the electrical module 10, and the connecting part 40 is used for electrical connection with external devices.
- this application proposes an integrated plug-in component 1, which integrates an electrical connection component into a board body.
- the board body can be formed as a decorative panel on one end or one side of the electrical module 10. While assembling the integrated plug-in component 1 on the electrical module 10, the electrical connection between the electrical connection component and the electrical module 10 can be realized. The electrical connection between the electrical module 10 and the outside can be realized through the connection part 40 of the electrical connection component.
- connection part 40 is used as the output terminal to transmit the electrical energy of the electrical module 10 to the outside, that is, the load is connected through the electrical connection part 40, or the connection part 40 can be connected in series or in parallel with other electrical modules 10 around it.
- the integrated plug-in component 1 integrates an electrical connection component within the board. While assembling the integrated plug-in component 1 on the electrical module 10, the electrical module 10 can be electrically connected to the electrical connection component, reducing wiring difficulty, thereby reducing the probability of errors and improving safety and reliability. Furthermore, the electrical module 10 can be electrically connected to the outside through the connection part 40, which can reduce the difficulty of electrical connection between the electrical module 10 and the outside and improve ease of use.
- the electrical module 10 has a positive female plug 11 and a negative female plug 12, the positive male plug is adapted to be electrically connected to the positive female plug 11, and the negative male plug is adapted to be electrically connected to the negative female plug 12.
- the electrical module 10 and the electrical connection component are electrically connected through the plug-in form of female and male plugs.
- the female plug is formed on the electrical module 10
- the male plug on the electrical connection component is plugged into the female plug along the assembly direction during the process of assembling the board to the electrical module 10 to achieve electrical connection. This can improve the stability and reliability of the electrical connection, reduce the difficulty of converting the electrical connection between the electrical connection component and the electrical module 10, and improve the convenience of assembly.
- both the positive and negative male plugs include a male plug body 501 and a male plug conductor 502.
- Both the positive female plug 11 and the negative female plug 12 include a female plug body 401 and a female plug conductor 402.
- the male plug body 501 and the female plug body 401 are plugged into each other, and the male plug conductor 502 is electrically connected to the female plug conductor 402.
- a clamping plate 601 is provided on the male connector body 501 or the female connector body 401.
- the clamping plate 601 is elastic and arranged opposite to each other.
- a clamping space is defined between the two clamping plates 601.
- the male connector conductor 502 and the female connector conductor 402 can contact and cooperate within the clamping space.
- the clamping plate 601 can clamp the male connector conductor 502 and the female connector conductor 402, that is, elastically push the two together so that they fit together and are electrically connected.
- a connecting plate 602 is provided on the male plug body 501.
- the connecting plate 602 is located at the end of the male plug body 501 facing the female plug body 401.
- a limiting part 603 that cooperates with the connecting plate 602 is provided at the end of the female plug body 401 away from the male plug body 501.
- the end of the connecting plate 602 may be provided with a buckle or a buckle hole, and the corresponding limiting part 603 is formed as a buckle or a slot, so that the male and female plugs can be stably and reliably connected by the buckling cooperation between the connecting plate 602 and the limiting part 603, thereby further improving the connection stability and reliability.
- a sealing element 604 is provided on the female plug body 401 to seal and cooperate with the male plug body 501.
- the sealing element 604 can be used to achieve a sealed fit between the male and female plugs, improve the sealing performance, reduce the probability of open circuit or short circuit, and improve the safety and reliability of the energy storage system 100.
- connecting portion 40 is connected to the positive or negative male plug, and the positive or negative male plug is located on the end or middle region of the connecting portion 40. At least one end of the connecting portion 40 is configured as a lead-out end 41, which is used for electrical connection with an external plug.
- both ends of a portion of the connection part 40 are formed as leads 41 to facilitate electrical connection with the cross-current module 10.
- One end of a portion of the connection part is connected to the negative or positive male plug, and the other end is formed as a lead 41 to facilitate connection of the lead 41 to the outside.
- one lead 41 is constructed as a male lead and the other lead 41 is constructed as a female lead, and the male lead of the connection part 40 can be plugged into and engaged with the female lead of the other connection part 40.
- the male lead further includes a contact portion 411 and a first cover 412 surrounding the contact portion 411.
- the first cover 412 is provided with a through hole, and the female lead passes through the through hole and contacts the contact portion 411 for electrical connection.
- the contact portion 411 is adapted to be electrically connected to the lead-out female end, which is constructed as an exposed end on the connection portion 40.
- the first cover 412 can be constructed as a plastic covering structure and formed as a plastic groove, which is formed as a receiving cavity.
- the contact portion 411 contacts the lead-out female end for electrical connection, and the plastic groove can elastically cover the lead-out female end and the contact portion 411, thereby improving the stability and reliability of the contact electrical connection.
- the board body is formed as a circuit board, and the connecting part 40, the positive terminal plug and the negative terminal plug are all integrated into the circuit board, or the board body is formed as a protective cover for the electrical module 10, and the connecting part 40, the positive terminal plug and the negative terminal plug are all disposed in the protective cover.
- the integrated plug-in component 1 is constructed as a circuit board, and the circuit board can be quickly installed on the electrical module 10, improving the convenience of disassembly and reducing the difficulty of maintenance.
- the board body is formed as a protective cover, and the electrical connection components can be integrated inside the protective cover, which not only reduces the assembly difficulty, but also protects the electrical connection between the electrical connection components and the electrical module 10, further improving safety and reliability.
- the energy storage system 100 includes: an electrical module 10 and an integrated plug-in component 1.
- the integrated plug-in component 1 is configured as a series plug-in component 20 or a parallel plug-in component 30, and one of the series plug-in component 20 and the parallel plug-in component 30 is selected and disposed at the end of the electrical module 10.
- the positive male plug and the negative male plug of the integrated plug-in component 1 are respectively adapted to be electrically connected to the positive female plug 11 and the negative female plug 12 of the electrical module 10.
- the electrical module 10 can be connected in series or in parallel with other external electrical modules 10 by selecting either the series plug-in component 20 or the parallel plug-in component 30.
- the series plug-in member 20 can be selectively disposed on the electrical module 10 and is adapted to connect multiple electrical modules 10 in series.
- the parallel plug-in member 30 can be selectively disposed on the electrical module 10 and is adapted to connect multiple electrical modules 10 in parallel.
- the first direction can be any one of the height direction, length direction or width direction, and this application does not make any specific limitation.
- this application stacks multiple electrical modules 10 in the first direction.
- the multiple electrical modules 10 can be electrically connected through the series plug-in 20.
- the multiple electrical modules 10 can be electrically connected through the parallel plug-in 30.
- the series plug-in component 20 and the parallel plug-in component 30 are selected to construct the energy storage system 100 as a series structure or a parallel structure according to the usage requirements.
- the series plug-in component 20 may integrate a series wiring harness structure for connecting multiple electrical modules 10 in series
- the parallel plug-in component 30 may integrate a parallel wiring harness structure for connecting multiple electrical modules 10 in parallel.
- the series structure energy storage system 100 and the parallel structure energy storage system 100 can respectively use a combination of series plug-in components 20 and parallel plug-in components 30, eliminating the need for wiring harness changes between parallel and series connections. This further reduces the probability of wiring errors, lowers the risk of thermal runaway, and reduces the number of connectors and power terminals, thereby reducing costs and minimizing the space occupied on the panel of the energy storage system 100. This improves operational convenience and increases the energy density of the energy storage system 100.
- the electrical module 10 can be constructed as a battery pack, or a battery pack integrated with a control box, or a control box, or a substation. That is to say, the energy storage system 100 can have one electrical module 10, which integrates a battery pack, a control box, or a structure integrating a battery pack and a substation.
- the energy storage system 100 can also have multiple electrical modules 10, where at least one electrical module 10 is constructed as a battery pack, and one electrical module 10 is constructed as an integration of a battery pack and a control box; alternatively, at least one electrical module 10 can be constructed as a battery pack, one electrical module 10 can be constructed as a control box, and one can be constructed as a substation.
- the electrical module 10 includes a first electrical module 101, a second electrical module 102, and a third electrical module 103.
- the second electrical module 102 is stacked on top of the first electrical module 101 along a first direction
- the third electrical module 103 is stacked on top of the first electrical module 101 along the first direction.
- the energy storage system 100 is configured in a series structure, and the series plug-in component 20 includes a first bottom cover 23 disposed on the first electrical module 101, a first intermediate cover 22 disposed on the second electrical module 102, and a first top cover 21 disposed on the third electrical module 103.
- the energy storage system 100 is configured in a parallel structure, and the parallel plug-in component 30 includes a second bottom cover 33 disposed on the first electrical module 101, a second intermediate cover 32 disposed on the second electrical module 102, and a second top cover 31 disposed on the third electrical module 103.
- the first electrical module 101 is constructed as a battery pack
- the second electrical module 102 is also constructed as a battery pack
- the third electrical module 103 is constructed as a battery pack integrated with a control box, or the third electrical module 103 is constructed as a control box.
- the first bottom cover 23, the first middle cover 22 and the first top cover 21 realize the series electrical connection of the three electrical modules 10; or the second bottom cover 33, the second middle cover 32 and the second top cover 31 realize the parallel electrical connection of the three electrical modules 10.
- the change can be achieved quickly simply by changing the series plug-in 20 to the parallel plug-in 30.
- the internal functions of the multiple electrical modules 10 need to be compatible with the series-parallel switching or updated, without redesigning the housing, protective cover and external wiring of the electrical module 10.
- the lead-out terminals 41 on the electrical module 10 can be arranged according to the design requirements. After the design is finalized, it can be used in a standardized manner.
- the wiring is simple, and there is no need for wiring and tying. It can effectively prevent errors, reduce the probability of errors, reduce the probability of thermal runaway and failure of the energy storage system 100, improve safety, and save wiring and tying time.
- adjacent electrical modules 10 can be quickly disconnected through plug-in structures, snap-fit structures, or interlocking plates, which further reduces assembly difficulty and improves the assembly efficiency and ease of use of the energy storage system 100.
- the energy storage system 100 is equipped with a series plug-in component 20 and a parallel plug-in component 30, and the series plug-in component 20 and the parallel plug-in component 30 can be selected for one of them.
- the parallel structure and the series structure can be quickly changed without redesigning the protective cover and external wiring harness. It can be used in a standardized manner without setting up separate wiring and wiring ties, which can improve assembly efficiency, effectively prevent errors, and improve the working stability and safety of the energy storage system 100.
- the electrical module 10 has a positive female plug 11 and a negative female plug 12, and the series plug-in component 20 and the parallel plug-in component 30 both have a positive male plug and a negative male plug.
- the positive male plug is suitable for electrical connection with the positive female plug 11, and the negative male plug is suitable for electrical connection with the negative female plug 12.
- both the series plug-in component 20 and the parallel plug-in component 30 integrate a positive male plug and a negative male plug.
- the positive male plug is electrically connected to the positive female plug 11
- the negative male plug is electrically connected to the negative female plug 12, so that each electrical module 10 can be connected in series with other electrical modules 10 in the energy storage system 100 through the corresponding series plug-in component 20, or can be connected in parallel with other electrical modules 10 in the energy storage system 100 through the parallel plug-in component 30.
- the first electrical module 101 has a bottom positive female plug and a bottom negative female plug
- the second electrical module 102 has a middle positive female plug and a middle negative female plug
- the third electrical module 103 has a top positive female plug and a top negative female plug.
- the series plug-in 20 is adapted to connect the bottom positive female plug, the bottom negative female plug, the middle positive female plug, the middle negative female plug, the top positive female plug, and the top negative female plug in sequence through the negative male plug and the positive male plug therein.
- the parallel plug-in 30 is adapted to connect the bottom positive female plug, the middle positive female plug, and the top positive female plug through the positive male plug and the negative male plug therein, and to connect the bottom negative female plug, the middle negative female plug, and the top negative female plug in sequence.
- the series plug-in component 20 further includes a first positive male plug 201 and a first negative male plug 202.
- the first positive male plug 201 is electrically connected to the positive female plug 11, and the first negative male plug 202 is electrically connected to the negative female plug 12.
- the first positive male plug 201 of one series plug-in component 20 is electrically connected to the first negative male plug 202 of another series plug-in component 20 through a connecting part 40, and the first positive male plug 201 of one series plug-in component 20 is electrically connected to the first negative male plug 202 of another series plug-in component 20 through a connecting part 40.
- the first positive male plug 201 of the top series plug-in component 20 is electrically connected to the first negative male plug 202 of the bottom series plug-in component 20
- the first positive male plug 201 of one of the adjacent series plug-in components 20 is electrically connected to the first negative male plug 202 of the other, so as to achieve series electrical connection.
- the series plug-in component 20 includes: a first bottom cover 23, a first intermediate cover 22, and a first top cover 21.
- the first positive male connector 201 of the first bottom cover 23 is connected to the positive female connector 11 of the first electrical module 101, and the first negative male connector 202 is connected to the negative female connector 12 of the first electrical module 101.
- the first positive male connector 201 of the first intermediate cover 22 is connected to the positive female connector 11 of the second electrical module 102, and the first negative male connector 202 is connected to the negative female connector 12 of the second electrical module 102.
- the first positive male connector 201 of the first top cover 21 is connected to the third electrical module 102.
- the positive female connector 11 of the first electrical module 103 is connected to the negative female connector 12 of the third electrical module 103, the first positive male connector 201 of the first top layer shield 21 is electrically connected to the first negative male connector 202 of the first bottom layer shield 23, the first positive male connector 201 of the first bottom layer shield 23 is electrically connected to the first negative male connector 202 of the first middle shield 22, and the first positive male connector 201 of the first middle shield 22 is electrically connected to the first negative male connector 202 of the first top layer shield 21, so as to realize the series electrical connection of the first electrical module 101, the second electrical module 102 and the third electrical module 103.
- the electrical connection between multiple electrical modules 10 is achieved by integrating the first positive male plug 201 and the first negative male plug 202 within the series plug-in component 20, which makes the electrical connection easier and the assembly efficiency higher.
- the parallel plug-in 30 has a second positive male plug 301 and a second negative male plug 302.
- the second positive male plug 301 is electrically connected to the positive female plug 11, and the second negative male plug 302 is electrically connected to the negative female plug 12.
- the second positive male plug 301 of one parallel plug-in 30 is electrically connected to the second positive male plug 301 of another parallel plug-in 30, and the second negative male plug 302 of one parallel plug-in 30 is electrically connected to the second negative male plug 302 of another parallel plug-in 30.
- the second positive male plug 301 of one of the adjacent series plug-in components 20 is electrically connected to the second positive male plug 301 of the other, and the second negative male plug 302 of one is electrically connected to the second negative male plug 302 of the other, so that the parallel electrical connection of multiple electrical modules 10 can be realized.
- the parallel plug-in component 30 includes a second bottom cover 33, a second intermediate cover 32, and a second top cover 31.
- the positive female plug 11 of the first electrical module 101 is electrically connected to the second positive male plug 301 of the second bottom cover 33, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second bottom cover 33.
- the positive female plug 11 of the second electrical module 102 is electrically connected to the second positive male plug 301 of the second intermediate cover 32, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second intermediate cover 32.
- the positive female plug 11 of the third electrical module 103 is electrically connected to the second positive male plug 301 of the second top cover 31, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second intermediate cover 32.
- the second negative male connector 302 of the second top layer shield 31 is electrically connected, while the second positive male connector 301 of the second top layer shield 31 is electrically connected to the second positive male connector 301 of the second middle shield 32, the second positive male connector 301 of the second middle shield 32 is electrically connected to the second positive male connector 301 of the second bottom layer shield 33, the second negative male connector 302 of the second top layer shield 31 is electrically connected to the second negative male connector 302 of the second middle shield 32, and the second negative male connector 302 of the second middle shield 32 is electrically connected to the second negative male connector 302 of the second bottom layer shield 33, so as to realize the parallel electrical connection of the first electrical module 101, the second electrical module 102 and the third electrical module 103.
- the electrical connection between multiple electrical modules 10 is achieved by integrating the second positive male plug 301 and the second negative male plug 302 within the parallel plug-in component 30, which makes the electrical connection easier and the assembly efficiency higher.
- different module electrical modules 10 are electrically connected to each other through a connecting part 40.
- the two ends of the connecting part 40 are respectively provided with a male lead and a female lead, or one end is connected to a positive male plug or a negative male plug, and the other end is provided with a female lead.
- the male lead of one connecting part 40 is plugged into and engaged with the female lead of the other connecting part 40.
- both the series plug-in component 20 and the parallel plug-in component 30 integrate a connecting part 40.
- the two ends of the connecting part 40 are respectively formed as a male lead and a female lead, or one end is connected to the positive male plug and the other end is provided with a female lead, or one end is connected to the negative male plug and the other end is provided with a female lead.
- the wiring harness is fixed, the connection concept is clear, the probability of wiring errors is lower, and the stability and reliability of the energy storage system 100 are higher.
- the first top-layer shield 21 has two connecting parts 40, defined as a first wire harness and a second wire harness, respectively.
- One end of the first wire harness is connected to the positive male connector, and the other end extends downward to form a first end.
- One end of the second wire harness is connected to the negative male connector, and the other end extends downward to form a second end.
- the first intermediate shield 22 has three connecting parts 40, defined as a third wire harness, a fourth wire harness, and a fifth wire harness, respectively.
- One end of the third wire harness is connected to the positive male connector, and the other end extends upward to form a...
- One end of the fourth wire harness is connected to the negative male plug, and the other end extends downward to form a fourth end.
- the two ends of the fifth wire harness are respectively formed as the fifth end and the sixth end.
- Three connecting parts 40 are provided inside the first bottom layer shield 23, which are respectively defined as the sixth wire harness, the seventh wire harness and the eighth wire harness.
- One end of the sixth wire harness is connected to the positive male plug, and the other end extends upward to form a seventh end.
- One end of the seventh wire harness is connected to the negative male plug, and the other end extends downward to form an eighth end.
- the two ends of the eighth wire harness are respectively formed as the ninth end and the tenth end.
- extension toward the first top layer shield 21 is defined as upward, and the extension toward the first bottom layer shield 23 is defined as downward.
- the first end is connected to the fifth end
- the sixth end is connected to the ninth end
- the tenth end is connected to the eighth end
- the seventh end is connected to the fourth end
- the third end is connected to the second end, so that the first electrical module 101, the second electrical module 102, and the third electrical module 103 are connected in series.
- the lead-out female end of the connection part 40 in the series plug-in member 20 located at one end of the first direction, which is electrically connected to the positive male plug, and the lead-out female end of the connection part 40 of the negative male plug are electrically connected through the series protective sleeve 80.
- one end in the first direction serves as the output end, while the tenth and eighth ends in the other end are electrically connected through a series plug-in 20.
- the series plug-in 20 can provide insulation and sealing protection (e.g., waterproofing) to improve the reliability and stability of the energy storage system 100.
- a series plug-in component 20 is provided in the first bottom protective cover 23 corresponding to the first electrical module 101 to achieve insulation and waterproof protection.
- the second top-layer protective cover 31 has two connecting parts 40, defined as the first wire harness and the second wire harness, respectively.
- One end of the first wire harness is connected to the positive male connector, and the other end forms a first end.
- One end of the second wire harness is connected to the negative male connector, and the other end forms a second end.
- the second intermediate protective cover 32 has four connecting parts 40, defined as the third wire harness, the fourth wire harness, the fifth wire harness, and the sixth wire harness, respectively.
- One end of the third wire harness is connected to the positive male connector, and the other end extends upward to form a third end.
- One end of the fourth wire harness is connected to the negative busbar, and the other end extends upward to form a fourth end.
- One end of the fifth wire harness is connected to the positive...
- the busbars are connected, and the other end extends downward to form the fifth end.
- One end of the sixth wire harness is connected to the positive busbar, and the other end extends downward to form the sixth end.
- Four connecting parts 40 can be provided inside the second bottom layer cover 33, which are respectively defined as the seventh wire harness, the eighth wire harness, the ninth wire harness and the tenth wire harness.
- One end of the seventh wire harness is connected to the positive male plug, and the other end extends upward to form the seventh end.
- One end of the eighth wire harness is connected to the negative busbar, and the other end extends upward to form the eighth end.
- One end of the ninth wire harness is connected to the positive busbar, and the other end extends downward to form the ninth end.
- One end of the tenth wire harness is connected to the positive busbar, and the other end extends downward to form the tenth end.
- the first terminal is connected to the third terminal, the fifth terminal is connected to the seventh terminal, the ninth terminal is disconnected, the second terminal is connected to the fourth terminal, the sixth terminal is connected to the eighth terminal, and the tenth terminal is disconnected, so that the first electrical module 101, the second electrical module 102 and the third electrical module 103 are connected in parallel.
- a ninth and tenth wiring harness can be installed inside the second bottom cover 33.
- the second bottom cover 33 has the same structure as the second intermediate cover 32, which can realize the universal setting of at least some of the parallel plug-in components 30.
- the ninth and tenth wiring harnesses can also be omitted from the second bottom cover 33, which can reduce the amount of wiring harness used and reduce costs, but is not conducive to the later expansion of the energy storage system 100.
- a parallel protective sleeve 90 is provided on the lead-out female end of the connection part 40, which is far away from the second positive male plug 301 and the second negative male plug 302 in the parallel plug-in component 30 located at one end of the first direction.
- one end in the first direction serves as the output end, while the tenth and ninth ends in the other end are respectively protected by insulation and sealing (e.g., waterproofing) through parallel plug-in components 30, so as to improve the reliability and stability of the energy storage system 100.
- insulation and sealing e.g., waterproofing
- a parallel plug-in component 30 is provided in the second bottom protective cover 33 corresponding to the first electrical module 101 to achieve insulation and waterproof protection.
- both the parallel plug-in component 30 and the series plug-in component 20 are constructed of insulating rubber material, while the series plug-in component 20 may have a metal component embedded inside, so as to realize the electrical connection of the two connecting parts 40 electrically connected by the series plug-in component 20 in the series structure.
- the connecting part 40 can be a conductive structure and is coated with an insulating layer to realize the insulation between modules, while the end is exposed to facilitate electrical connection.
- the electrical module 10 has a wire harness female plug 13 and the series plug-in component 20 and the parallel plug-in component 30 are provided with signal wire harnesses 50, and the signal wire harnesses 50 are connected to the signal female plug.
- the signal harness 50 does not need to be set on the end of the energy storage system 100 in the first direction, but both ends of the signal harness 50 are provided with harness male plugs.
- Each electrical module 10 can have one or more harness female plugs 13. Multiple electrical modules 10 can be connected by signal harness 50. However, an electrical module 10 that integrates a controller or is formed as a controller only needs to be provided with one harness female plug 13. An electrical module 10 located at the end can also only be provided with one harness female plug 13.
- the first electrical module 101 is provided with a female wire harness connector 13
- the second electrical module 102 is provided with two female wire harness connectors 13
- the third electrical module 103 is provided with a female wire harness connector 13.
- One end of the signal wire harness 50 in the first bottom cover 23 or the second bottom cover 33 is inserted into the female wire harness connector 13 of the first electrical module 101, and the other end is inserted into one female wire harness connector 13 of the second electrical module 102.
- One end of the signal wire harness 50 in the first intermediate cover 22 or the second intermediate cover 32 is inserted into another female wire harness connector 13 of the second electrical module 102, and the other end is inserted into the female wire harness connector 13 of the third electrical module 103, so that the electrical signals of the first electrical module 101, the second electrical module 102 and the third electrical module 103 are all collected into the controller integrated in the third electrical module 103, which facilitates the unified control of the energy storage system 100.
- the energy storage system 100 further includes: a decorative protective cover 60, a series plug-in component 20 or a parallel plug-in component 30 disposed on one side of the module electrical module 10, and the decorative protective cover 60 disposed on the other side of the electrical module 10.
- the aesthetics of the energy storage system 100 can be improved and the structural strength of the energy storage system 100 can be increased.
- the dimensions of multiple electrical modules 10 may be the same or different, and the dimensions of multiple decorative protective covers 60, multiple series plug-in components 20 and multiple parallel plug-in components 30 may be the same or different.
- the dimensions of the first bottom cover 23 and the first middle cover 22 are the same, and the dimensions of the second bottom cover 33 and the second middle cover 32 are the same.
- the dimensions of the first top cover 21 and the first bottom cover 23 corresponding to the third electrical module 103 are different, and the dimensions of the second top cover 31 and the second bottom cover 33 are different.
- the decorative protective cover 60, the series plug-in component 20, and the parallel plug-in component 30 are all constructed as quick-release structures and fixed to the corresponding electrical module 10.
- quick-release structures can be snap-fit structures, plug-in structures, or magnetic structures, etc.
- the electrical module 10 after being stacked and wired, does not need to be fastened with bolts or other fasteners. Instead, it can be connected by a magnetic attraction and a male and female plug-in structure, which can reduce the time spent operating other locking structures and make the appearance neater.
- connecting part 40 can be an aluminum busbar, a conductor, or a wire harness, as long as it meets the electrical and thermal design requirements, and this application does not impose any further limitations.
- the energy storage system 100 further includes a base 70, which is disposed at one end of the energy storage system 100 in a first direction and fixed to the electrical module 10.
- the energy storage system 100 can obtain a larger ground clearance, thereby reducing the probability of water ingress into the electrical module 10 located below and improving the stability and reliability of the energy storage system 100.
- references to terms such as “one embodiment,” “some embodiments,” “illustrative embodiment,” “example,” “specific example,” or “some examples,” etc. indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application.
- the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
- the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
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Abstract
Description
相关申请的交叉引用Cross-reference to related applications
本申请要求于2024年06月26日提交中国专利局、申请号为202410840427.6、申请名称为“集成插拔件以及储能系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese Patent Application No. 202410840427.6, filed on June 26, 2024, entitled "Integrated Plug-in Components and Energy Storage System", the entire contents of which are incorporated herein by reference.
本申请涉及储能技术领域,尤其是涉及一种集成插拔件以及储能系统。This application relates to the field of energy storage technology, and in particular to an integrated plug-in device and an energy storage system.
相关技术中,储能系统的多个电模块堆叠设置后,在外部采用连接器加线束实现电连接,进一步设置防护罩进行遮挡、防护。In related technologies, after multiple electrical modules of an energy storage system are stacked, they are electrically connected externally using connectors and wiring harnesses, and further protected by protective covers.
然而,连接器加线束实现电连接的技术方案,线束捆扎后锁紧防护罩,接线多、线路繁杂,接线难度大,出错率高,且串联储能与并联储能之间的变更难度大,需要重新布置连接器等结构,且出错概率更高,容易导致系统失效、并存在热失控风险等安全隐患。However, the technical solution of using connectors and wire harnesses to achieve electrical connection involves bundling the wire harnesses and locking them with protective covers. This results in numerous and complex wiring connections, making wiring difficult and increasing the error rate. Furthermore, changes between series and parallel energy storage systems are difficult to make, requiring the rearrangement of connectors and other structures. This increases the probability of errors, which can easily lead to system failure and pose safety hazards such as thermal runaway.
申请内容Application content
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的目的在于提出一种集成插拔件以及储能系统,所述储能系统的线束结构简单,布线难度低,出错率低,且串联结构与并联结构之间进行更改的难度更低,系统失效概率低,安全隐患小。This application aims to address at least one of the technical problems existing in the prior art. Therefore, the purpose of this application is to propose an integrated pluggable component and an energy storage system. The energy storage system has a simple wiring harness structure, low wiring difficulty, low error rate, and is easier to modify between series and parallel structures, resulting in a low probability of system failure and minimal safety hazards.
第一方面,本申请实施例的提出了一种集成插拔件,所述集成插拔件可插拔地设置于电模块,包括:板体以及电连接组件,所述电连接组件设置于所述板体,所述电连接组件包括:正极公插、负极公插和连接部,所述正极公插和所述负极公插分别适于与所述电模块的正极和负极电连接,所述连接部用于与外部电连接。In a first aspect, embodiments of this application propose an integrated pluggable component, which is pluggably disposed on an electrical module and includes: a board body and an electrical connection assembly. The electrical connection assembly is disposed on the board body and includes: a positive male plug, a negative male plug, and a connecting portion. The positive male plug and the negative male plug are respectively adapted to be electrically connected to the positive and negative terminals of the electrical module, and the connecting portion is used for electrical connection with an external source.
根据本申请实施例的集成插拔件,通过在板体内集成电连接组件,在完成集成插拔件在电模块上的装配的同时,可以实现电模块与电连接组件的电连接,降低布线难度,以降低出错概率,提高安全性和可靠性,且可以通过连接部实现电模块与外部的电连接,可以降低电模块与外部的电连接难度,提高使用便利性。According to the embodiments of this application, the integrated plug-in component integrates an electrical connection component within the board. While assembling the integrated plug-in component on the electrical module, the electrical connection between the electrical module and the electrical connection component can be realized, reducing wiring difficulty, thereby reducing the probability of errors and improving safety and reliability. Furthermore, the electrical connection between the electrical module and the outside can be realized through the connection part, which can reduce the difficulty of electrical connection between the electrical module and the outside and improve ease of use.
根据本申请的一些实施例,所述电模块具有正极母插和负极母插,所述正极公插适于与所述正极母插电连接,所述负极公插适于与所述负极母插电连接。According to some embodiments of this application, the electrical module has a positive female connector and a negative female connector, the positive male connector is adapted to be electrically connected to the positive female connector, and the negative male connector is adapted to be electrically connected to the negative female connector.
进一步地,所述正极公插和所述负极公插均包括:公插本体以及公插导电体,所述正极母插和所述负极母插均包括:母插本体和母插导电体,所述公插本体与所述母插本体插接配合,并使所述公插导电体与所述母插导电体电连接。Furthermore, both the positive and negative male connectors include a male connector body and a male connector conductor, and both the positive and negative female connectors include a female connector body and a female connector conductor. The male connector body is plugged into the female connector body, and the male connector conductor is electrically connected to the female connector conductor.
进一步地,所述公插本体具有容置腔,所述公插导电体设置在所述容置腔内,所述容置腔的一端敞开用于电连接所述母插导电体伸入至所述容置腔内,并与所述公插导电体电连接。Furthermore, the male connector body has a receiving cavity, the male connector conductor is disposed in the receiving cavity, and one end of the receiving cavity is open for electrical connection. The female connector conductor extends into the receiving cavity and is electrically connected to the male connector conductor.
进一步地,所述公插本体,和/或所述母插本体上具有相对设置,且具有弹性的夹持板,两个所述夹持板之间限定出夹持空间,且所述母插导电体与所述公插导电体在所述夹持空间内,并适于在所述夹持板的弹性推抵下贴合以电连接。Furthermore, the male connector body and/or the female connector body have opposing and elastic clamping plates, defining a clamping space between the two clamping plates, and the female connector conductor and the male connector conductor are within the clamping space and are adapted to fit together for electrical connection under the elastic push of the clamping plates.
进一步地,所述公插本体上还具有连接板,所述母插本体远离所述公插本体的一端设置有与所述连接板配合的限位部。Furthermore, the male connector body also has a connecting plate, and the female connector body has a limiting part that cooperates with the connecting plate at one end away from the male connector body.
进一步地,所述母插本体上还设置有密封件,所述密封件适于与所述容置腔配合,并密封所述容置腔。Furthermore, the female insert body is also provided with a sealing element, which is adapted to cooperate with the receiving cavity and seal the receiving cavity.
根据本申请的一些实施例,所述电模块具有线束母插,所述集成插拔件内设置有信号线束,且所述信号线束与所述线束母插信号连接。According to some embodiments of this application, the electrical module has a female wire harness connector, and a signal wire harness is disposed within the integrated plug-in component, and the signal wire harness is signal connected to the female wire harness connector.
在一些实施例中,至少部分所述连接部与所述正极公插或负极公插相连,且所述正极公插或所述负极公插位于所述连接部的端部或中间区域上,且所述连接部的至少一端构造为引出端,所述引出端用于与外部插接配合电连接。In some embodiments, at least a portion of the connecting portion is connected to the positive or negative male plug, and the positive or negative male plug is located on the end or middle region of the connecting portion, and at least one end of the connecting portion is configured as a lead-out end for electrical connection with an external plug.
进一步地,所述引出端包括:接触部以及围设所述接触部的第一罩体,所述第一罩体上设置有过孔,并适于通过所述过孔与外部插接配合,通过所述接触部与外部电连接。Furthermore, the lead-out end includes: a contact portion and a first cover surrounding the contact portion, the first cover having a through hole and being adapted to be plugged into the outside through the through hole, and electrically connected to the outside through the contact portion.
根据本申请的一些实施例,所述板体形成为电路板,所述连接部、所述正极公插和所述负极公插均集成于所述电路板,或所述板体形成为所述电模块的防护罩,所述连接部、所述正极公插和所述负极公插均设置于所述防护罩。According to some embodiments of this application, the board body is formed as a circuit board, and the connecting portion, the positive terminal plug, and the negative terminal plug are all integrated into the circuit board; or the board body is formed as a protective cover for the electrical module, and the connecting portion, the positive terminal plug, and the negative terminal plug are all disposed on the protective cover.
第二方面,本申请提出了一种储能系统,包括:电模块以及集成插拔件,所述集成插拔件构造为串联插拔件或并联插拔件,且所述串联插拔件与所述并联插拔件择一设置,并设置于所述电模块的端部,且所述集成插拔件的所述正极公插和所述负极公插分别适于与所述电模块的正极母插、负极母插电连接。Secondly, this application proposes an energy storage system, including: an electrical module and an integrated plug-in component, wherein the integrated plug-in component is configured as a series plug-in component or a parallel plug-in component, and one of the series plug-in component and the parallel plug-in component is selected and disposed at the end of the electrical module, and the positive male plug and the negative male plug of the integrated plug-in component are respectively adapted to be electrically connected to the positive female plug and the negative female plug of the electrical module.
根据本申请的一些实施例,所述电模块为多个,且多个所述电模块沿第一方向叠置;其中所述串联插拔件可选择地设置于所述电模块,所述串联插拔件具有第一正极公插和第一负极公插,相邻的电模块之间或跨电模块之间,一个所述串联插拔件的第一正极公插与另一个所述串联插拔件的第一负极公插通过所述连接部电连接,一个所述串联插拔件的第一正极公插与另一个所述串联插拔件的第一负极公插通过所述连接部电连接,以使多个所述电模块串联;或所述并联插拔件可选择地设置于所述电模块,所述并联插拔件具有第二正极公插和第二负极公插,相邻的电模块之间或跨电模块之间,一个所述并联插拔件的第二正极公插与另一个所述并联插拔件的第二正极公插通过所述连接部电连接,一个所述并联插拔件的第二负极公插与另一个所述并联插拔件的第二负极公插通过所述连接部电连接,以使多个所述电模块并联。According to some embodiments of this application, there are multiple electrical modules, and the multiple electrical modules are stacked along a first direction; wherein the series plug-in is selectively disposed on the electrical module, the series plug-in has a first positive male plug and a first negative male plug, and the first positive male plug of one series plug-in is electrically connected to the first negative male plug of another series plug-in between adjacent electrical modules or between electrical modules through the connecting portion, and the first positive male plug of one series plug-in is electrically connected to the first negative male plug of another series plug-in through the connecting portion. The connecting parts are electrically connected to allow multiple electrical modules to be connected in series; or the parallel plug-in can be selectively disposed on the electrical module, the parallel plug-in having a second positive male plug and a second negative male plug, and the second positive male plug of one parallel plug-in is electrically connected to the second positive male plug of another parallel plug-in through the connecting parts, and the second negative male plug of one parallel plug-in is electrically connected to the second negative male plug of another parallel plug-in through the connecting parts, so that multiple electrical modules are connected in parallel.
进一步地,位于端部的所述串联插拔件的第一正极公插的连接部的引出端,和第一负极公插的连接部的引出端通过串联防护套电连接。Furthermore, the lead-out end of the first positive male connector and the lead-out end of the first negative male connector of the series plug-in member located at the end are electrically connected by a series protective sleeve.
进一步地,位于端部的所述并联插拔件的第二正极公插和第二负极公插的连接部的引出端上设置有并联防护套。Furthermore, a parallel protective sleeve is provided on the lead-out end of the connection portion of the second positive male plug and the second negative male plug of the parallel plug-in component located at the end.
进一步地,所述储能系统还包括:装饰防护罩,所述串联插拔件或所述并联插拔件设置于电模块的一侧,所述装饰防护罩设置于电模块的另一侧。Furthermore, the energy storage system also includes: a decorative protective cover, wherein the series plug-in component or the parallel plug-in component is disposed on one side of the electrical module, and the decorative protective cover is disposed on the other side of the electrical module.
进一步地,所述储能系统还包括:底座,所述底座设置于所述储能系统位于所述第一方向的一端,并与电模块固定。Furthermore, the energy storage system also includes a base, which is disposed at one end of the energy storage system in the first direction and fixed to the electrical module.
进一步地,所述电模块构造为电池包,或电池包与控制箱集成,或控制箱,或变电器。Furthermore, the electrical module is constructed as a battery pack, or the battery pack is integrated with a control box, or the control box, or the transformer.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application.
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
图1是根据本申请实施例的储能系统的示意图;Figure 1 is a schematic diagram of an energy storage system according to an embodiment of this application;
图2是根据本申请实施例的储能系统的爆炸示意图;Figure 2 is an exploded schematic diagram of an energy storage system according to an embodiment of this application;
图3是根据本申请实施例的多个电模块以及底座的配合示意图;Figure 3 is a schematic diagram of the cooperation of multiple electrical modules and a base according to an embodiment of this application;
图4是根据本申请实施例的正极母插或负极母插的示意图;Figure 4 is a schematic diagram of a positive or negative female connector according to an embodiment of this application;
图5是根据本申请实施例的正极公插或负极公插的示意图;Figure 5 is a schematic diagram of a positive or negative terminal plug according to an embodiment of this application;
图6是根据本申请实施例的引出公端的示意图;Figure 6 is a schematic diagram of the lead-out public terminal according to an embodiment of this application;
图7是根据本申请实施例的引出母端的示意图;Figure 7 is a schematic diagram of the female lead-out terminal according to an embodiment of this application;
图8是根据本申请实施例的第一上层护罩的示意图;Figure 8 is a schematic diagram of the first upper protective cover according to an embodiment of this application;
图9是根据本申请实施例的第一中间护罩的示意图;Figure 9 is a schematic diagram of a first intermediate shield according to an embodiment of this application;
图10是根据本申请实施例的第一底层护罩的示意图;Figure 10 is a schematic diagram of a first bottom layer shield according to an embodiment of this application;
图11是根据本申请实施例的第二上层护罩的示意图;Figure 11 is a schematic diagram of the second upper protective cover according to an embodiment of this application;
图12是根据本申请实施例的第二中间护罩的示意图;Figure 12 is a schematic diagram of a second intermediate shield according to an embodiment of this application;
图13是根据本申请实施例的第二底层护罩的示意图。Figure 13 is a schematic diagram of the second bottom layer shield according to an embodiment of this application.
附图标记:
储能系统-100,
集成插拔件-1,
电模块-10,第一电模块-101,第二电模块-102,第三电模块-103,正极母插-11,负极
母插-12,线束母插-13,
串联插拔件-20,第一正极公插-201,第一负极公插-202,第一上层护罩-21,第一中间
护罩-22,第一底层护罩-23,
并联插拔件-30,第二正极公插-301,第二负极公插-302,第二上层护罩-31,第二中间
护罩-32,第二底层护罩-33,
连接部-40,引出端-41,接触部-411,第一罩体-412,
信号线束-50,装饰防护罩-60,底座-70,串联防护套-80,并联防护套-90,
母插本体-401,母插导电体-402,公插本体-501,公插导电体-502,夹持板-601,连接
板-602,限位部-603,密封件-604。Figure label:
Energy Storage System-100
Integrated plug-in component-1
Electrical module-10, first electrical module-101, second electrical module-102, third electrical module-103, positive female connector-11, negative female connector-12, wire harness female connector-13.
Series plug-in connector-20, first positive male connector-201, first negative male connector-202, first upper protective cover-21, first middle protective cover-22, first bottom protective cover-23.
Parallel plug-in connector - 30, second positive male connector - 301, second negative male connector - 302, second upper protective cover - 31, second middle protective cover - 32, second bottom protective cover - 33
Connecting part-40, lead-out end-41, contact part-411, first cover-412,
Signal harness - 50, decorative protective cover - 60, base - 70, series protective sleeve - 80, parallel protective sleeve - 90.
Female connector body-401, female connector conductor-402, male connector body-501, male connector conductor-502, clamping plate-601, connecting plate-602, limiting part-603, sealing element-604.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used in the description of this application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the description, claims, and accompanying drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the description, claims, or accompanying drawings of this application are used to distinguish different objects, not to describe a specific order or hierarchy.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。In this application, the reference to "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "attachment" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,母插导电体母插本体正极公插和/或负极公插,可以表示:单独存在母插导电体母插本体正极公插,同时存在母插导电体母插本体正极公插和负极公插,单独存在负极公插这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。In this application, the term "and/or" merely describes the relationship between related objects, indicating that three relationships can exist. For example, "female conductor female body positive terminal male plug and/or negative terminal male plug" can represent: the existence of only the female conductor female body positive terminal male plug, the existence of both the female conductor female body positive terminal male plug and the negative terminal male plug, or the existence of only the negative terminal male plug. Additionally, in this application, the character "/" generally indicates that the preceding and following related objects have an "or" relationship.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of this application, the same reference numerals denote the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width, and other dimensions of various components in the embodiments of this application shown in the accompanying drawings, as well as the overall thickness, length, width, and other dimensions of the integrated device, are merely illustrative and should not constitute any limitation on this application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
在本申请的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。In the description of this application, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or the first and second features being in contact through another feature between them.
在本申请的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。In the description of this application, the terms "above," "over," and "on top" for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicate that the first feature is at a higher horizontal level than the second feature.
本申请中出现的“多个”指的是两个以上(包括两个)。In this application, "multiple" means two or more (including two).
下面参考图1-图13描述根据本申请实施例的集成插拔件1以及储能系统100。The integrated pluggable component 1 and the energy storage system 100 according to embodiments of this application are described below with reference to Figures 1-13.
如图1所示。根据本申请实施例的集成插拔件1,集成插拔件1可插拔地设置于电模块10,包括板体以及电连接组件,电连接组件设置于板体,电连接组件包括:正极公插、负极公插和连接部40,正极公插和负极公插分别适于与电模块10的正极和负极电连接,连接部40用于与外部电连接。As shown in Figure 1, according to an embodiment of this application, the integrated pluggable component 1 is pluggably disposed on the electrical module 10, including a board body and an electrical connection component. The electrical connection component is disposed on the board body and includes: a positive male plug, a negative male plug, and a connecting part 40. The positive male plug and the negative male plug are respectively adapted to be electrically connected to the positive and negative terminals of the electrical module 10, and the connecting part 40 is used for electrical connection with external devices.
可以理解的是,现有技术的电模块10主要是通过单独设置独立的连接器引出电连接、通过线束连接、布线扎线后,再锁紧防护罩。安装现场操作复杂,接线太多容易出错;如果是并联结构每个电池模块的正负极动力引出各需要两个连接器,在并联改串联时外部接线结构无法实现,需要重新设计壳体结构,并重新布置连接器以及线束结构;如果并联改串联式在不改变结构情况下,用原有的连接器接线极易出错导致系统失效,严重时会出现热失控风险;同时现有技术在并联结构且采用外部接线方式下会多用动力端子结构,成本高,同时还会占用面板空间,导致操作不方便或增大面板情况下降低能量比。Understandably, existing electrical modules 10 primarily rely on separate connectors for electrical connections, wire harnesses, and cable ties before securing the protective cover. This results in complex on-site installation, with numerous wiring connections increasing the risk of errors. In parallel configurations, each battery module requires two connectors for both positive and negative power outputs. Converting from parallel to series connection makes external wiring impossible, necessitating a redesign of the housing and a rearrangement of the connectors and wiring harnesses. Furthermore, using existing connectors for series connection without structural changes can easily lead to system failures and, in severe cases, thermal runaway. Additionally, existing parallel configurations with external wiring often utilize multiple power terminal structures, increasing costs and occupying panel space, leading to inconvenient operation or reduced energy density when the panel size is increased.
基于此,本申请提出了一种集成插拔件1,将电连接组件集成在板体内,而板体可以形成为电模块10一端或一侧的装饰板,在完成集成插拔件1在电模块10上的装配的同时,可以实现电连接组件与电模块10的电连接,并可以通过电连接组件的连接部40,实现电模块10与外部的电连接。Based on this, this application proposes an integrated plug-in component 1, which integrates an electrical connection component into a board body. The board body can be formed as a decorative panel on one end or one side of the electrical module 10. While assembling the integrated plug-in component 1 on the electrical module 10, the electrical connection between the electrical connection component and the electrical module 10 can be realized. The electrical connection between the electrical module 10 and the outside can be realized through the connection part 40 of the electrical connection component.
需要指出的是,电模块10与外部的电连接可以是将连接部40作为输出端,以将电模块10的电能向外传递,即通过电连接部40连接负载,还可以是通过连接部40与周围的其他电模块10进行串联连接或并联连接。It should be noted that the electrical connection between the electrical module 10 and the outside can be that the connection part 40 is used as the output terminal to transmit the electrical energy of the electrical module 10 to the outside, that is, the load is connected through the electrical connection part 40, or the connection part 40 can be connected in series or in parallel with other electrical modules 10 around it.
根据本申请实施例的集成插拔件1,通过在板体内集成电连接组件,在完成集成插拔件1在电模块10上的装配的同时,可以实现电模块10与电连接组件的电连接,降低布线难度,以降低出错概率,提高安全性和可靠性,且可以通过连接部40实现电模块10与外部的电连接,可以降低电模块10与外部的电连接难度,提高使用便利性。According to the embodiment of this application, the integrated plug-in component 1 integrates an electrical connection component within the board. While assembling the integrated plug-in component 1 on the electrical module 10, the electrical module 10 can be electrically connected to the electrical connection component, reducing wiring difficulty, thereby reducing the probability of errors and improving safety and reliability. Furthermore, the electrical module 10 can be electrically connected to the outside through the connection part 40, which can reduce the difficulty of electrical connection between the electrical module 10 and the outside and improve ease of use.
根据本申请的一些实施例,电模块10具有正极母插11和负极母插12,正极公插适于与正极母插11电连接,负极公插适于与负极母插12电连接。According to some embodiments of this application, the electrical module 10 has a positive female plug 11 and a negative female plug 12, the positive male plug is adapted to be electrically connected to the positive female plug 11, and the negative male plug is adapted to be electrically connected to the negative female plug 12.
也就是说,电模块10与电连接组件通过母插与公插的插接形式实现电连接,且电模块10上形成母插,电连接组件上的公插随板体装配至电模块10的过程中,沿装配方向与母插插接并实现电连接配合,可以提高电连接稳定性以及可靠性,并降低电连接组件与电模块10之间电连接的转配难度,提高装配便利性。In other words, the electrical module 10 and the electrical connection component are electrically connected through the plug-in form of female and male plugs. The female plug is formed on the electrical module 10, and the male plug on the electrical connection component is plugged into the female plug along the assembly direction during the process of assembling the board to the electrical module 10 to achieve electrical connection. This can improve the stability and reliability of the electrical connection, reduce the difficulty of converting the electrical connection between the electrical connection component and the electrical module 10, and improve the convenience of assembly.
如图4和图5所示,正极公插和负极公插均包括:公插本体501以及公插导电体502,正极母插11和负极母插12均包括:母插本体401和母插导电体402,公插本体501与母插本体401插接配合,并使公插导电体502与母插导电体402电连接。As shown in Figures 4 and 5, both the positive and negative male plugs include a male plug body 501 and a male plug conductor 502. Both the positive female plug 11 and the negative female plug 12 include a female plug body 401 and a female plug conductor 402. The male plug body 501 and the female plug body 401 are plugged into each other, and the male plug conductor 502 is electrically connected to the female plug conductor 402.
具体而言,公插本体501上,或者母插本体401上设置夹持板601,夹持板601具有弹性且相对设置,两个夹持板601之间限定出夹持空间,公插导电体502和母插导电体402可以在夹持空间内接触配合,并可以通过夹持板601夹持公插导电体502和母插导电体402,即弹性推抵两者,以使两者贴合电连接。Specifically, a clamping plate 601 is provided on the male connector body 501 or the female connector body 401. The clamping plate 601 is elastic and arranged opposite to each other. A clamping space is defined between the two clamping plates 601. The male connector conductor 502 and the female connector conductor 402 can contact and cooperate within the clamping space. The clamping plate 601 can clamp the male connector conductor 502 and the female connector conductor 402, that is, elastically push the two together so that they fit together and are electrically connected.
这样,可以提高电连接组件与电模块10的电连接稳定性,降低接触不良的概率,提高安全性。This improves the stability of the electrical connection between the electrical connection components and the electrical module 10, reduces the probability of poor contact, and enhances safety.
进而,公插本体501上设置有连接板602,连接板602位于公插本体501朝向母插本体401的端部,对应母插本体401远离公插本体501的一端设置有与连接板602配合的限位部603。Furthermore, a connecting plate 602 is provided on the male plug body 501. The connecting plate 602 is located at the end of the male plug body 501 facing the female plug body 401. A limiting part 603 that cooperates with the connecting plate 602 is provided at the end of the female plug body 401 away from the male plug body 501.
也就是说,连接板602的端部可以设置有卡扣,或者设置有卡孔,对应限位部603形成为卡卡槽或卡扣,以通过连接板602与限位部603的卡接配合,实现公插与母插的稳定、可靠连接,进一步提高连接稳定性以及可靠性。In other words, the end of the connecting plate 602 may be provided with a buckle or a buckle hole, and the corresponding limiting part 603 is formed as a buckle or a slot, so that the male and female plugs can be stably and reliably connected by the buckling cooperation between the connecting plate 602 and the limiting part 603, thereby further improving the connection stability and reliability.
如图4和图5所示,母插本体401上设置有密封件604,以与公插本体501密封配合。As shown in Figures 4 and 5, a sealing element 604 is provided on the female plug body 401 to seal and cooperate with the male plug body 501.
由此,可以通过密封件604实现公插与母插的密封配合,提高密封性,降低出现断路或短路的概率,提高储能系统100的安全性和可靠性。Therefore, the sealing element 604 can be used to achieve a sealed fit between the male and female plugs, improve the sealing performance, reduce the probability of open circuit or short circuit, and improve the safety and reliability of the energy storage system 100.
需要指出的是,至少部分连接部40与正极公插或负极公插相连,且正极公插或负极公插位于连接部40的端部或中间区域上,且连接部40的至少一端构造为引出端41,引出端41用于与外部插接配合电连接。It should be noted that at least a portion of the connecting portion 40 is connected to the positive or negative male plug, and the positive or negative male plug is located on the end or middle region of the connecting portion 40. At least one end of the connecting portion 40 is configured as a lead-out end 41, which is used for electrical connection with an external plug.
也就是说,一部分连接部40的两端均形成为引出端41,以便于跨电模块10电连接,一部分连接端的一端与负极公插或正极公插相连,另一端形成为引出端41,以便于引出端41与外部相连,而连接部40具有两个引出端41的实施例中,一个引出端41构造为引出公端,一个引出端41构造为引出母端,且连接部40的引出公端可以与另一个连接部40的引出母端插接配合。In other words, both ends of a portion of the connection part 40 are formed as leads 41 to facilitate electrical connection with the cross-current module 10. One end of a portion of the connection part is connected to the negative or positive male plug, and the other end is formed as a lead 41 to facilitate connection of the lead 41 to the outside. In an embodiment where the connection part 40 has two leads 41, one lead 41 is constructed as a male lead and the other lead 41 is constructed as a female lead, and the male lead of the connection part 40 can be plugged into and engaged with the female lead of the other connection part 40.
如图6和图7所示,进一步地,引出公端包括:接触部411以及围设接触部411的第一罩体412,第一罩体412上设置有过孔,引出母端穿设过孔并与接触部411接触以电连接。As shown in Figures 6 and 7, the male lead further includes a contact portion 411 and a first cover 412 surrounding the contact portion 411. The first cover 412 is provided with a through hole, and the female lead passes through the through hole and contacts the contact portion 411 for electrical connection.
具体而言,接触部411适于与引出母端电连接,引出母端构造为连接部40上的裸露端,而第一罩体412可以构造为塑胶包覆结构,且形成为塑胶凹槽,凹槽形成为容置腔,接触部411与引出母端接触以电连接,而塑胶凹槽可以弹性包覆引出母端与接触部411,提高接触电连接的稳定性和可靠性。Specifically, the contact portion 411 is adapted to be electrically connected to the lead-out female end, which is constructed as an exposed end on the connection portion 40. The first cover 412 can be constructed as a plastic covering structure and formed as a plastic groove, which is formed as a receiving cavity. The contact portion 411 contacts the lead-out female end for electrical connection, and the plastic groove can elastically cover the lead-out female end and the contact portion 411, thereby improving the stability and reliability of the contact electrical connection.
进一步地,板体形成为电路板,连接部40、正极公插和负极公插均集成于电路板,或板体形成为电模块10的防护罩,连接部40、正极公插和负极公插均设置于防护罩。Furthermore, the board body is formed as a circuit board, and the connecting part 40, the positive terminal plug and the negative terminal plug are all integrated into the circuit board, or the board body is formed as a protective cover for the electrical module 10, and the connecting part 40, the positive terminal plug and the negative terminal plug are all disposed in the protective cover.
也就是说,在一些实施例中,集成插拔件1构造为一个电路板,且该电路板可以实现在电模块10上的快拆安装,提高拆卸便利性,可以降低维修难度,而在另一些实施例中,板体形成为防护罩,电连接组件可以集成在防护罩内,不仅可以降低装配难度,而且可以实现对电连接组件与电模块10之间电连接的防护,进一步提高安全性以及可靠性。In other words, in some embodiments, the integrated plug-in component 1 is constructed as a circuit board, and the circuit board can be quickly installed on the electrical module 10, improving the convenience of disassembly and reducing the difficulty of maintenance. In other embodiments, the board body is formed as a protective cover, and the electrical connection components can be integrated inside the protective cover, which not only reduces the assembly difficulty, but also protects the electrical connection between the electrical connection components and the electrical module 10, further improving safety and reliability.
如图1、图2和图3所示,根据本申请实施例的储能系统100,包括:电模块10以及集成插拔件1,集成插拔件1构造为串联插拔件20或并联插拔件30,且串联插拔件20与并联插拔件30择一设置,并设置于电模块10的端部,且集成插拔件1的正极公插和负极公插分别适于与电模块10的正极母插11、负极母插12电连接。As shown in Figures 1, 2 and 3, the energy storage system 100 according to an embodiment of this application includes: an electrical module 10 and an integrated plug-in component 1. The integrated plug-in component 1 is configured as a series plug-in component 20 or a parallel plug-in component 30, and one of the series plug-in component 20 and the parallel plug-in component 30 is selected and disposed at the end of the electrical module 10. The positive male plug and the negative male plug of the integrated plug-in component 1 are respectively adapted to be electrically connected to the positive female plug 11 and the negative female plug 12 of the electrical module 10.
由此,电模块10可以通过择一选取串联插拔件20或并联插拔件30,实现与外部其他电模块10的串联或并联。Therefore, the electrical module 10 can be connected in series or in parallel with other external electrical modules 10 by selecting either the series plug-in component 20 or the parallel plug-in component 30.
进一步地,电模块10为多个,且电模块10沿第一方向堆叠设置,串联插拔件20可选择地设置于电模块10,并适于使多个电模块10串联,并联插拔件30可选择地设置于电模块10,并适于使多个电模块10并联。Furthermore, there are multiple electrical modules 10, and the electrical modules 10 are stacked along the first direction. The series plug-in member 20 can be selectively disposed on the electrical module 10 and is adapted to connect multiple electrical modules 10 in series. The parallel plug-in member 30 can be selectively disposed on the electrical module 10 and is adapted to connect multiple electrical modules 10 in parallel.
需要指出的是,第一方向可以为高度方向、长度方向或宽度方向中的任一种,本申请不做具体限定。It should be noted that the first direction can be any one of the height direction, length direction or width direction, and this application does not make any specific limitation.
可以理解的是,现有技术的缺陷主要是通过单独设置独立的连接器引出电连接、通过线束连接、布线扎线后,再锁紧防护罩。安装现场操作复杂,接线太多容易出错;如果是并联结构每个电池模块的正负极动力引出各需要两个连接器,在并联改串联时外部接线结构无法实现,需要重新设计壳体结构,并重新布置连接器以及线束结构;如果并联改串联式在不改变结构情况下,用原有的连接器接线极易出错导致系统失效,严重时会出现热失控风险;同时现有技术在并联结构且采用外部接线方式下会多用动力端子结构,成本高,同时还会占用面板空间,导致操作不方便或增大面板情况下降低能量比。Understandably, the main drawbacks of existing technologies lie in the complexity of installation. This involves using separate connectors for electrical connections, wiring harnesses, and securing the protective cover after wiring and bundling. Too many connections increase the risk of errors. In parallel configurations, each battery module requires two connectors for both positive and negative power outputs. Converting from parallel to series connection makes external wiring impossible, necessitating a redesign of the housing and a rearrangement of the connectors and wiring harnesses. Furthermore, using existing connectors for parallel-to-series conversion without structural changes can easily lead to system failure and, in severe cases, thermal runaway. Additionally, existing technologies using external wiring in parallel configurations often employ multiple power terminal structures, increasing costs and occupying panel space, leading to inconvenient operation or reduced energy density when the panel size is increased.
基于此,本申请将多个电模块10在第一方向上堆叠设置,而当储能系统100构造为串联结构时,多个电模块10可以通过串联插拔件20进行电连接,当储能系统100构造为并联结构时,多个电模块10可以通过并联插拔件30进行电连接。Based on this, this application stacks multiple electrical modules 10 in the first direction. When the energy storage system 100 is configured in a series structure, the multiple electrical modules 10 can be electrically connected through the series plug-in 20. When the energy storage system 100 is configured in a parallel structure, the multiple electrical modules 10 can be electrically connected through the parallel plug-in 30.
也就是说,串联插拔件20与并联插拔件30择一设置,以根据使用需求,将储能系统100构造为串联结构或并联结构,串联插拔件20内可以集成有用于将多个电模块10串联的串联线束结构,并联插拔件30内可以集成有用于将多个电模块10并联的并联线束结构。In other words, the series plug-in component 20 and the parallel plug-in component 30 are selected to construct the energy storage system 100 as a series structure or a parallel structure according to the usage requirements. The series plug-in component 20 may integrate a series wiring harness structure for connecting multiple electrical modules 10 in series, and the parallel plug-in component 30 may integrate a parallel wiring harness structure for connecting multiple electrical modules 10 in parallel.
这样,无需通过单独设置的连接器、动力端子等,即可实现多个电模块10的串联或者并联,无需进行布线扎线,安装现场的操作更加简单、线束数量更少、线束走线更加清晰,可以降低接线出错概率,且串联结构储能系统100与并联结构储能系统100可以分别选用串联插拔件20混合并联插拔件30,无需进行并联与串联之间的线束变更,也可以降低接线出错概率,降低热失控风险,且可以减少连接器以及动力端子数量,以降低成本,并减少对储能系统100的面板空间的空间占用,提高操作便利性,提高储能系统100的能量密度。In this way, multiple electrical modules 10 can be connected in series or in parallel without the need for separately designed connectors, power terminals, etc., eliminating the need for wiring and tying. This simplifies on-site operation, reduces the number of wiring harnesses, and makes wiring routing clearer, thus reducing the probability of wiring errors. Furthermore, the series structure energy storage system 100 and the parallel structure energy storage system 100 can respectively use a combination of series plug-in components 20 and parallel plug-in components 30, eliminating the need for wiring harness changes between parallel and series connections. This further reduces the probability of wiring errors, lowers the risk of thermal runaway, and reduces the number of connectors and power terminals, thereby reducing costs and minimizing the space occupied on the panel of the energy storage system 100. This improves operational convenience and increases the energy density of the energy storage system 100.
需要指出的是,电模块10可以构造为电池包,或电池包与控制箱集成,或控制箱,或变电箱。也就是说,储能系统100中可以具有一个电模块10,而该电模块10内集成有电池包、控制箱或集成有电池包以及变电箱等结构,储能系统100也可以具有多个电模块10,其中至少一个电模块10构造为电池包,一个电模块10构造为电池包与控制箱的集成;也可以至少一个电模块10构造为电池包,一个电模块10构造为控制箱,一个构造为变电箱。It should be noted that the electrical module 10 can be constructed as a battery pack, or a battery pack integrated with a control box, or a control box, or a substation. That is to say, the energy storage system 100 can have one electrical module 10, which integrates a battery pack, a control box, or a structure integrating a battery pack and a substation. The energy storage system 100 can also have multiple electrical modules 10, where at least one electrical module 10 is constructed as a battery pack, and one electrical module 10 is constructed as an integration of a battery pack and a control box; alternatively, at least one electrical module 10 can be constructed as a battery pack, one electrical module 10 can be constructed as a control box, and one can be constructed as a substation.
示例性地,电模块10包括:第一电模块101、第二电模块102以及第三电模块103,第二电模块102沿第一方向堆叠设置于第一电模块101,第三电模块103沿第一方向堆叠设置于第一电模块101上,而储能系统100构造为串联结构,串联插拔件20包括:设置于第一电模块101的第一底层护罩23、设置于第二电模块102的第一中间护罩22以及设置于第三电模块103的第一顶层护罩21;或者储能系统100构造为并联结构,并联插拔件30包括:设置于第一电模块101的第二底层护罩33、设置于第二电模块102的第二中间护罩32以及设置于第三电模块103的第二顶层护罩31。For example, the electrical module 10 includes a first electrical module 101, a second electrical module 102, and a third electrical module 103. The second electrical module 102 is stacked on top of the first electrical module 101 along a first direction, and the third electrical module 103 is stacked on top of the first electrical module 101 along the first direction. The energy storage system 100 is configured in a series structure, and the series plug-in component 20 includes a first bottom cover 23 disposed on the first electrical module 101, a first intermediate cover 22 disposed on the second electrical module 102, and a first top cover 21 disposed on the third electrical module 103. Alternatively, the energy storage system 100 is configured in a parallel structure, and the parallel plug-in component 30 includes a second bottom cover 33 disposed on the first electrical module 101, a second intermediate cover 32 disposed on the second electrical module 102, and a second top cover 31 disposed on the third electrical module 103.
其中,第一电模块101构造为电池包,第二电模块102也构造为电池包,而第三电模块103构造为电池包与控制箱集成,或第三电模块103构造为控制箱,同时第一底层护罩23、第一中间护罩22与第一顶层护罩21实现三个电模块10的串联电连接;或者第二底层护罩33、第二中间护罩32与第二顶层护罩31实现三个电模块10的并联电连接。The first electrical module 101 is constructed as a battery pack, the second electrical module 102 is also constructed as a battery pack, and the third electrical module 103 is constructed as a battery pack integrated with a control box, or the third electrical module 103 is constructed as a control box. At the same time, the first bottom cover 23, the first middle cover 22 and the first top cover 21 realize the series electrical connection of the three electrical modules 10; or the second bottom cover 33, the second middle cover 32 and the second top cover 31 realize the parallel electrical connection of the three electrical modules 10.
需要指出的是,并联结构需要切换成串联结构时仅通过将串联插拔件20变更为并联插拔件30即可实现快速变更,当然多个电模块10内部需要能兼容串并联切换或经过更新设计内部功能,而无需重新设计电模块10的壳体、防护罩以及外部接线;电模块10上的引出端41子(母插)可以根据设计需要进行布置,设计定型后可以标准化使用,接线简单,无需走线及扎线,可以有效防错,降低出错概率,降低储能系统100热失控、失效的概率,提高安全性,同时节省布线及扎线时间。It should be noted that when the parallel structure needs to be switched to the series structure, the change can be achieved quickly simply by changing the series plug-in 20 to the parallel plug-in 30. Of course, the internal functions of the multiple electrical modules 10 need to be compatible with the series-parallel switching or updated, without redesigning the housing, protective cover and external wiring of the electrical module 10. The lead-out terminals 41 on the electrical module 10 can be arranged according to the design requirements. After the design is finalized, it can be used in a standardized manner. The wiring is simple, and there is no need for wiring and tying. It can effectively prevent errors, reduce the probability of errors, reduce the probability of thermal runaway and failure of the energy storage system 100, improve safety, and save wiring and tying time.
可以理解的是,相邻的电模块10之间可以通过插接结构、卡接结构或者互锁片等结构实现快拆,进一步降低装配难度,提高储能系统100的装配效率以及使用便利性。It is understandable that adjacent electrical modules 10 can be quickly disconnected through plug-in structures, snap-fit structures, or interlocking plates, which further reduces assembly difficulty and improves the assembly efficiency and ease of use of the energy storage system 100.
根据本申请实施例的储能系统100,通过设置串联插拔件20和并联插拔件30,且串联插拔件20与并联插拔件30择一设置,并联结构与串联结构之间可以实现快速变更,无需重新设计防护罩以及外部线束,可以进行标准化使用,无需单独设置走线以及扎线,可以提高装配效率,且可以有效防错,提高储能系统100的工作稳定性以及安全性。According to the embodiment of this application, the energy storage system 100 is equipped with a series plug-in component 20 and a parallel plug-in component 30, and the series plug-in component 20 and the parallel plug-in component 30 can be selected for one of them. The parallel structure and the series structure can be quickly changed without redesigning the protective cover and external wiring harness. It can be used in a standardized manner without setting up separate wiring and wiring ties, which can improve assembly efficiency, effectively prevent errors, and improve the working stability and safety of the energy storage system 100.
如图3所示,根据本申请的一些实施例,电模块10具有正极母插11和负极母插12,串联插拔件20和并联插拔件30均具有正极公插和负极公插,正极公插适于与正极母插11电连接,负极公插适于与负极母插12电连接。As shown in Figure 3, according to some embodiments of this application, the electrical module 10 has a positive female plug 11 and a negative female plug 12, and the series plug-in component 20 and the parallel plug-in component 30 both have a positive male plug and a negative male plug. The positive male plug is suitable for electrical connection with the positive female plug 11, and the negative male plug is suitable for electrical connection with the negative female plug 12.
也就是说,串联插拔件20和并联插拔件30内均集成有正极公插和负极公插,正极公插与正极母插11电连接,负极公插与负极母插12电连接,以使每个电模块10均可以通过对应的串联插拔件20实现与储能系统100内其他电模块10的串联,或可以通过并联插拔件30与储能系统100内其他电模块10实现并联连接。In other words, both the series plug-in component 20 and the parallel plug-in component 30 integrate a positive male plug and a negative male plug. The positive male plug is electrically connected to the positive female plug 11, and the negative male plug is electrically connected to the negative female plug 12, so that each electrical module 10 can be connected in series with other electrical modules 10 in the energy storage system 100 through the corresponding series plug-in component 20, or can be connected in parallel with other electrical modules 10 in the energy storage system 100 through the parallel plug-in component 30.
示例性地,第一电模块101具有底层正极母插、底层负极母插,第二电模块102具有中间正极母插、中间负极母插,第三电模块103具有顶层正极母插、顶层负极母插,串联插拔件20适于通过其内的负极公插和正极公插使底层正极母插、底层负极母插、中间正极母插、中间负极母插、顶层正极母插、顶层负极母插依次电连接;并联插拔件30适于通过其内的正极公插、负极公插使底层正极母插、中间正极母插、顶层正极母插电连接,底层负极母插、中间负极母插、顶层负极母插电连接。For example, the first electrical module 101 has a bottom positive female plug and a bottom negative female plug, the second electrical module 102 has a middle positive female plug and a middle negative female plug, and the third electrical module 103 has a top positive female plug and a top negative female plug. The series plug-in 20 is adapted to connect the bottom positive female plug, the bottom negative female plug, the middle positive female plug, the middle negative female plug, the top positive female plug, and the top negative female plug in sequence through the negative male plug and the positive male plug therein. The parallel plug-in 30 is adapted to connect the bottom positive female plug, the middle positive female plug, and the top positive female plug through the positive male plug and the negative male plug therein, and to connect the bottom negative female plug, the middle negative female plug, and the top negative female plug in sequence.
由此,通过在电模块10内直接引出正极母插11和负极母插12,防护罩内设置对应的正极公插与负极公插,即可实现串联连接或并联连接,安装便捷性更高,线束更少,走线难度更低,出错的概率更低,储能系统100的工作稳定性以及可靠性更高。Therefore, by directly leading out the positive female plug 11 and the negative female plug 12 from the electrical module 10, and setting the corresponding positive male plug and negative male plug inside the protective cover, series connection or parallel connection can be achieved. This makes installation more convenient, reduces the number of wires, makes wiring easier, reduces the probability of errors, and improves the working stability and reliability of the energy storage system 100.
如图8、图9和图10所示,进一步地,串联插拔件20具有第一正极公插201和第一负极公插202,第一正极公插201与正极母插11电连接,第一负极公插202与负极母插12电连接,且相邻的电模块10之间或跨电模块10之间,一个串联插拔件20的第一正极公插201与另一个串联插拔件20的第一负极公插202通过连接部40电连接,一个串联插拔件20的第一正极公插201与另一个串联插拔件20的第一负极公插202通过连接部40电连接。As shown in Figures 8, 9, and 10, the series plug-in component 20 further includes a first positive male plug 201 and a first negative male plug 202. The first positive male plug 201 is electrically connected to the positive female plug 11, and the first negative male plug 202 is electrically connected to the negative female plug 12. Furthermore, between adjacent electrical modules 10 or between inter-electrical modules 10, the first positive male plug 201 of one series plug-in component 20 is electrically connected to the first negative male plug 202 of another series plug-in component 20 through a connecting part 40, and the first positive male plug 201 of one series plug-in component 20 is electrically connected to the first negative male plug 202 of another series plug-in component 20 through a connecting part 40.
也就是说,多个串联插拔件20之间,顶端的串联插拔件20的第一正极公插201与底端的串联插拔件20的第一负极公插202电连接,而相邻的串联插拔件20中一个的第一正极公插201与另一个的第一负极公插202电连接,以实现串联电连接。In other words, among the multiple series plug-in components 20, the first positive male plug 201 of the top series plug-in component 20 is electrically connected to the first negative male plug 202 of the bottom series plug-in component 20, and the first positive male plug 201 of one of the adjacent series plug-in components 20 is electrically connected to the first negative male plug 202 of the other, so as to achieve series electrical connection.
示例性地,串联插拔件20包括:第一底层护罩23、第一中间护罩22以及第一顶层护罩21,第一底层护罩23的第一正极公插201与第一电模块101的正极母插11相连,第一负极公插202与第一电模块101的负极母插12相连,第一中间护罩22的第一正极公插201与第二电模块102的正极母插11相连,第一负极公插202与第二电模块102的负极母插12相连,第一顶层护罩21的第一正极公插201与第三电模块103的正极母插11相连,第一负极公插202与第三电模块103的负极母插12相连,而第一顶层护罩21的第一正极公插201与第一底层护罩23的第一负极公插202电连接,第一底层护罩23的第一正极公插201与第一中间护罩22的第一负极公插202电连接,第一中间护罩22的第一正极公插201与第一顶层护罩21的第一负极公插202电连接,以实现第一电模块101、第二电模块102以及第三电模块103的串联电连接。For example, the series plug-in component 20 includes: a first bottom cover 23, a first intermediate cover 22, and a first top cover 21. The first positive male connector 201 of the first bottom cover 23 is connected to the positive female connector 11 of the first electrical module 101, and the first negative male connector 202 is connected to the negative female connector 12 of the first electrical module 101. The first positive male connector 201 of the first intermediate cover 22 is connected to the positive female connector 11 of the second electrical module 102, and the first negative male connector 202 is connected to the negative female connector 12 of the second electrical module 102. The first positive male connector 201 of the first top cover 21 is connected to the third electrical module 102. The positive female connector 11 of the first electrical module 103 is connected to the negative female connector 12 of the third electrical module 103, the first positive male connector 201 of the first top layer shield 21 is electrically connected to the first negative male connector 202 of the first bottom layer shield 23, the first positive male connector 201 of the first bottom layer shield 23 is electrically connected to the first negative male connector 202 of the first middle shield 22, and the first positive male connector 201 of the first middle shield 22 is electrically connected to the first negative male connector 202 of the first top layer shield 21, so as to realize the series electrical connection of the first electrical module 101, the second electrical module 102 and the third electrical module 103.
这样,通过在串联插拔件20内集成设置的第一正极公插201以及第一负极公插202实现多个电模块10之间的电连接,电连接难度更低,装配效率更高。In this way, the electrical connection between multiple electrical modules 10 is achieved by integrating the first positive male plug 201 and the first negative male plug 202 within the series plug-in component 20, which makes the electrical connection easier and the assembly efficiency higher.
如图11、图12和图13所示,在一些实施例中并联插拔件30具有第二正极公插301和第二负极公插302,第二正极公插301与正极母插11电连接,第二负极公插302与负极母插12电连接,且相邻的电模块10之间或跨电模块10之间,一个并联插拔件30的第二正极公插301与另一个并联插拔件30的第二正极公插301电连接,一个并联插拔件30的第二负极公插302与另一个并联插拔件30的第二负极公插302电连接。As shown in Figures 11, 12, and 13, in some embodiments, the parallel plug-in 30 has a second positive male plug 301 and a second negative male plug 302. The second positive male plug 301 is electrically connected to the positive female plug 11, and the second negative male plug 302 is electrically connected to the negative female plug 12. Between adjacent electrical modules 10 or between electrical modules 10, the second positive male plug 301 of one parallel plug-in 30 is electrically connected to the second positive male plug 301 of another parallel plug-in 30, and the second negative male plug 302 of one parallel plug-in 30 is electrically connected to the second negative male plug 302 of another parallel plug-in 30.
也就是说,多个并联插拔件30之间,相邻的串联插拔件20中一个的第二正极公插301与另一个的第二正极公插301电连接,一个的第二负极公插302与另一个的第二负极公插302电连接,即可实现多个电模块10的并联电连接。In other words, among multiple parallel plug-in components 30, the second positive male plug 301 of one of the adjacent series plug-in components 20 is electrically connected to the second positive male plug 301 of the other, and the second negative male plug 302 of one is electrically connected to the second negative male plug 302 of the other, so that the parallel electrical connection of multiple electrical modules 10 can be realized.
示例性地,并联插拔件30包括第二底层护罩33、第二中间护罩32以及第二顶层护罩31,第一电模块101的正极母插11与第二底层护罩33的第二正极公插301电连接,负极母插12与第二底层护罩33的第二负极公插302电连接;第二电模块102的正极母插11与第二中间护罩32的第二正极公插301电连接,负极母插12与第二中间护罩32的第二负极公插302电连接;第三电模块103的正极母插11与第二顶层护罩31的第二正极公插301电连接,负极母插12与第二顶层护罩31的第二负极公插302电连接,而第二顶层护罩31的第二正极公插301与第二中间护罩32的第二正极公插301电连接、第二中间护罩32的第二正极公插301与第二底层护罩33的第二正极公插301电连接,第二顶层护罩31的第二负极公插302与第二中间护罩32的第二负极公插302电连接、第二中间护罩32的第二负极公插302与第二底层护罩33的第二负极公插302电连接,以实现第一电模块101、第二电模块102以及第三电模块103的并联电连接。For example, the parallel plug-in component 30 includes a second bottom cover 33, a second intermediate cover 32, and a second top cover 31. The positive female plug 11 of the first electrical module 101 is electrically connected to the second positive male plug 301 of the second bottom cover 33, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second bottom cover 33. The positive female plug 11 of the second electrical module 102 is electrically connected to the second positive male plug 301 of the second intermediate cover 32, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second intermediate cover 32. The positive female plug 11 of the third electrical module 103 is electrically connected to the second positive male plug 301 of the second top cover 31, and the negative female plug 12 is electrically connected to the second negative male plug 302 of the second intermediate cover 32. The second negative male connector 302 of the second top layer shield 31 is electrically connected, while the second positive male connector 301 of the second top layer shield 31 is electrically connected to the second positive male connector 301 of the second middle shield 32, the second positive male connector 301 of the second middle shield 32 is electrically connected to the second positive male connector 301 of the second bottom layer shield 33, the second negative male connector 302 of the second top layer shield 31 is electrically connected to the second negative male connector 302 of the second middle shield 32, and the second negative male connector 302 of the second middle shield 32 is electrically connected to the second negative male connector 302 of the second bottom layer shield 33, so as to realize the parallel electrical connection of the first electrical module 101, the second electrical module 102 and the third electrical module 103.
这样,通过在并联插拔件30内集成设置的第二正极公插301以及第二负极公插302实现多个电模块10之间的电连接,电连接难度更低,装配效率更高。In this way, the electrical connection between multiple electrical modules 10 is achieved by integrating the second positive male plug 301 and the second negative male plug 302 within the parallel plug-in component 30, which makes the electrical connection easier and the assembly efficiency higher.
结合图6至图13所示,在一些实施例中,不同的模块电模块10之间通过连接部40电连接,连接部40的两端分别设置有引出公端和引出母端,或一端与正极公插或负极公插相连,另一端设置有引出母端,且相连的两根连接部40之间,一根连接部40的引出公端与另一根连接部40的引出母端插接配合。Referring to Figures 6 to 13, in some embodiments, different module electrical modules 10 are electrically connected to each other through a connecting part 40. The two ends of the connecting part 40 are respectively provided with a male lead and a female lead, or one end is connected to a positive male plug or a negative male plug, and the other end is provided with a female lead. Between two connected connecting parts 40, the male lead of one connecting part 40 is plugged into and engaged with the female lead of the other connecting part 40.
也就是说,串联插拔件20和并联插拔件30内均集成有连接部40,连接部40的两端分别形成为引出公端和引出母端,或者一端与正极公插相连,另一端设置引出母端,或者一端与负极公插相连,另一端设置引出母端,以通过串联插拔件20和并联插拔件30内设置的连接部40,实现多个电模块10的串联或并联,线束走线固定,连接思路清晰,出现接线错误的概率更低,储能系统100的稳定性和可靠性更高。In other words, both the series plug-in component 20 and the parallel plug-in component 30 integrate a connecting part 40. The two ends of the connecting part 40 are respectively formed as a male lead and a female lead, or one end is connected to the positive male plug and the other end is provided with a female lead, or one end is connected to the negative male plug and the other end is provided with a female lead. Through the connecting part 40 provided in the series plug-in component 20 and the parallel plug-in component 30, multiple electrical modules 10 can be connected in series or in parallel. The wiring harness is fixed, the connection concept is clear, the probability of wiring errors is lower, and the stability and reliability of the energy storage system 100 are higher.
示例性地,如图8、图9和图10所示,第一顶层护罩21内设置有两根连接部40,分别定义为第一线束和第二线束,第一线束的一端与正极公插相连,另一端向下延伸形成一个第一端,第二线束的一端与负极公插相连,另一端向下延伸形成一个第二端,第一中间护罩22内设置有三根连接部40,分别定义为第三线束、第四线束以及第五线束,第三线束的一端与正极公插相连,另一端向上延伸形成一个第三端,第四线束的一端与负极公插相连,另一端向下延伸形成为一个第四端,第五线束的两端分别形成为第五端和第六端,第一底层护罩23内设置有三根连接部40,分别定义为第六线束、第七线束以及第八线束,第六线束的一端与正极公插相连,另一端向上延伸形成一个第七端,第七线束的一端与负极公插相连,另一端向下延伸形成为一个第八端,第八线束的两端分别形成为第九端和第十端。For example, as shown in Figures 8, 9, and 10, the first top-layer shield 21 has two connecting parts 40, defined as a first wire harness and a second wire harness, respectively. One end of the first wire harness is connected to the positive male connector, and the other end extends downward to form a first end. One end of the second wire harness is connected to the negative male connector, and the other end extends downward to form a second end. The first intermediate shield 22 has three connecting parts 40, defined as a third wire harness, a fourth wire harness, and a fifth wire harness, respectively. One end of the third wire harness is connected to the positive male connector, and the other end extends upward to form a... One end of the fourth wire harness is connected to the negative male plug, and the other end extends downward to form a fourth end. The two ends of the fifth wire harness are respectively formed as the fifth end and the sixth end. Three connecting parts 40 are provided inside the first bottom layer shield 23, which are respectively defined as the sixth wire harness, the seventh wire harness and the eighth wire harness. One end of the sixth wire harness is connected to the positive male plug, and the other end extends upward to form a seventh end. One end of the seventh wire harness is connected to the negative male plug, and the other end extends downward to form an eighth end. The two ends of the eighth wire harness are respectively formed as the ninth end and the tenth end.
其中,定义朝向第一顶层护罩21延伸为向上,朝向第一底层护罩23延伸为向下。Here, the extension toward the first top layer shield 21 is defined as upward, and the extension toward the first bottom layer shield 23 is defined as downward.
进而,第一端与第五端相连,第六端与第九端相连,第十端与第八端相连,第七端与第四端相连,第三端与第二端相连,以使第一电模块101、第二电模块102以及第三电模块103串联。Furthermore, the first end is connected to the fifth end, the sixth end is connected to the ninth end, the tenth end is connected to the eighth end, the seventh end is connected to the fourth end, and the third end is connected to the second end, so that the first electrical module 101, the second electrical module 102, and the third electrical module 103 are connected in series.
如图10所示,进一步地,当多个电模块10串联时,位于第一方向一端的串联插拔件20内与正极公插电连接的连接部40的引出母端,和负极公插的连接部40的引出母端通过串联防护套80电连接。As shown in Figure 10, further, when multiple electrical modules 10 are connected in series, the lead-out female end of the connection part 40 in the series plug-in member 20 located at one end of the first direction, which is electrically connected to the positive male plug, and the lead-out female end of the connection part 40 of the negative male plug are electrically connected through the series protective sleeve 80.
也就是说,串联结构的储能系统100,第一方向上的一端作为输出端,而另一端内的第十端和第八端通过串联插拔件20电连接,并可以通过串联插拔件20起到绝缘防护以及密封防护(如:防水),以提高储能系统100的可靠性和稳定性。In other words, in the series-connected energy storage system 100, one end in the first direction serves as the output end, while the tenth and eighth ends in the other end are electrically connected through a series plug-in 20. The series plug-in 20 can provide insulation and sealing protection (e.g., waterproofing) to improve the reliability and stability of the energy storage system 100.
示例性地,当第一电模块101、第二电模块102与第三电模块103串联时,且第一电模块101为底端模块时,第一电模块101对应的第一底层护罩23内设置有串联插拔件20,以实现绝缘以及防水防护。For example, when the first electrical module 101, the second electrical module 102 and the third electrical module 103 are connected in series, and the first electrical module 101 is the bottom module, a series plug-in component 20 is provided in the first bottom protective cover 23 corresponding to the first electrical module 101 to achieve insulation and waterproof protection.
如图11、图12和图13所示,第二顶层护罩31内设置有两根连接部40,分别定义为第一线束和第二线束,第一线束的一端与正极公插相连,另一端形成一个第一端,第二线束的一端与负极公插相连,另一端形成一个第二端,第二中间护罩32内设置有四根连接部40,分别定义为第三线束、第四线束、第五线束和第六线束,第三线束的一端与正极公插相连,另一端向上延伸并形成为第三端,第四线束的一端与负极母排相连,另一端向上延伸并形成为第四端,第五线束的一端与正极母排相连,另一端向下延伸并形成为第五端,第六线束的一端与正极母排相连,另一端向下延伸并形成为第六端,第二底层护罩33内可以设置有四根连接部40,分别定义为第七线束、第八线束、第九线束以及第十线束,第七线束的一端与正极公插相连,另一端向上延伸并形成为第七端,第八线束的一端与负极母排相连,另一端向上延伸并形成为第八端,第九线束的一端与正极母排相连,另一端向下延伸并形成为第九端,第十线束的一端与正极母排相连,另一端向下延伸并形成为第十端。As shown in Figures 11, 12, and 13, the second top-layer protective cover 31 has two connecting parts 40, defined as the first wire harness and the second wire harness, respectively. One end of the first wire harness is connected to the positive male connector, and the other end forms a first end. One end of the second wire harness is connected to the negative male connector, and the other end forms a second end. The second intermediate protective cover 32 has four connecting parts 40, defined as the third wire harness, the fourth wire harness, the fifth wire harness, and the sixth wire harness, respectively. One end of the third wire harness is connected to the positive male connector, and the other end extends upward to form a third end. One end of the fourth wire harness is connected to the negative busbar, and the other end extends upward to form a fourth end. One end of the fifth wire harness is connected to the positive... The busbars are connected, and the other end extends downward to form the fifth end. One end of the sixth wire harness is connected to the positive busbar, and the other end extends downward to form the sixth end. Four connecting parts 40 can be provided inside the second bottom layer cover 33, which are respectively defined as the seventh wire harness, the eighth wire harness, the ninth wire harness and the tenth wire harness. One end of the seventh wire harness is connected to the positive male plug, and the other end extends upward to form the seventh end. One end of the eighth wire harness is connected to the negative busbar, and the other end extends upward to form the eighth end. One end of the ninth wire harness is connected to the positive busbar, and the other end extends downward to form the ninth end. One end of the tenth wire harness is connected to the positive busbar, and the other end extends downward to form the tenth end.
其中,定义朝向第二顶层护罩31延伸为向上,朝向第二底层护罩33延伸为向下。The term "extending towards the second top layer shield 31" is defined as "upward", and "extending towards the second bottom layer shield 33" is defined as "downward".
进而,第一端与第三端相连,第五端与第七端相连,第九端断路,第二端与第四端相连,第六端与第八端相连,第十端断路,以使第一电模块101、第二电模块102以及第三电模块103并联。Then, the first terminal is connected to the third terminal, the fifth terminal is connected to the seventh terminal, the ninth terminal is disconnected, the second terminal is connected to the fourth terminal, the sixth terminal is connected to the eighth terminal, and the tenth terminal is disconnected, so that the first electrical module 101, the second electrical module 102 and the third electrical module 103 are connected in parallel.
需要指出的是,第二底层护罩33内可以设置第九线束和第十线束,此时第二底层护罩33与第二中间护罩32结构一致,可以实现至少部分并联插拔件30的通用化设置,且理由后续并联储能系统100的扩容,第二底层护罩33内也可以不设置第九线束和第十线束,可以降低线束用量,降低成本,但不利于储能系统100的后期扩容。It should be noted that a ninth and tenth wiring harness can be installed inside the second bottom cover 33. In this case, the second bottom cover 33 has the same structure as the second intermediate cover 32, which can realize the universal setting of at least some of the parallel plug-in components 30. Furthermore, for the sake of subsequent expansion of the parallel energy storage system 100, the ninth and tenth wiring harnesses can also be omitted from the second bottom cover 33, which can reduce the amount of wiring harness used and reduce costs, but is not conducive to the later expansion of the energy storage system 100.
如图13所示,进一步地,当电模块10并联时,位于第一方向一端的并联插拔件30内的第二正极公插301和第二负极公插302远离的连接部40的引出母端上设置有并联防护套90。As shown in Figure 13, when the electrical modules 10 are connected in parallel, a parallel protective sleeve 90 is provided on the lead-out female end of the connection part 40, which is far away from the second positive male plug 301 and the second negative male plug 302 in the parallel plug-in component 30 located at one end of the first direction.
也就是说,并联结构的储能系统100,第一方向上的一端作为输出端,而另一端内的第十端和第九端分别通过并联插拔件30实现绝缘防护以及密封防护(如:防水),以提高储能系统100的可靠性和稳定性。In other words, in the parallel structure of the energy storage system 100, one end in the first direction serves as the output end, while the tenth and ninth ends in the other end are respectively protected by insulation and sealing (e.g., waterproofing) through parallel plug-in components 30, so as to improve the reliability and stability of the energy storage system 100.
示例性地,当第一电模块101、第二电模块102与第三电模块103串联时,且第一电模块101为底端模块时,第一电模块101对应的第二底层护罩33内设置并联插拔件30,以实现绝缘以及防水防护。For example, when the first electrical module 101, the second electrical module 102 and the third electrical module 103 are connected in series, and the first electrical module 101 is the bottom module, a parallel plug-in component 30 is provided in the second bottom protective cover 33 corresponding to the first electrical module 101 to achieve insulation and waterproof protection.
需要指出的是,并联插拔件30与串联插拔件20均构造为绝缘橡胶材料,而串联插拔件20内部可以嵌设金属件,以实现串联结构下,通过串联插拔件20电连接的两根连接部40的电连接,连接部40可以为导电体结构,且其上涂覆有绝缘层,以实现模块间绝缘,而端部裸露以便于电连接。It should be noted that both the parallel plug-in component 30 and the series plug-in component 20 are constructed of insulating rubber material, while the series plug-in component 20 may have a metal component embedded inside, so as to realize the electrical connection of the two connecting parts 40 electrically connected by the series plug-in component 20 in the series structure. The connecting part 40 can be a conductive structure and is coated with an insulating layer to realize the insulation between modules, while the end is exposed to facilitate electrical connection.
结合图8至图13所示,在一些实施例中,电模块10均具有线束母插13,串联插拔件20、并联插拔件30内均设置有信号线束50,且信号线束50与信号母插信号连接。Referring to Figures 8 to 13, in some embodiments, the electrical module 10 has a wire harness female plug 13, and the series plug-in component 20 and the parallel plug-in component 30 are provided with signal wire harnesses 50, and the signal wire harnesses 50 are connected to the signal female plug.
需要指出的是,第一方向上作为储能系统100输出端的一端上无需设置信号线束50,而信号线束50的两端均设置有线束公插,每个电模块10上的线束母插13可以为一个或多个,多个电模块10之间可以通过信号线束50实现信号连接,而集成有控制器或形成为控制器的电模块10则仅需要设置一个线束母插13,位于端部的电模块10也可以仅设置一个线束母插13。It should be noted that the signal harness 50 does not need to be set on the end of the energy storage system 100 in the first direction, but both ends of the signal harness 50 are provided with harness male plugs. Each electrical module 10 can have one or more harness female plugs 13. Multiple electrical modules 10 can be connected by signal harness 50. However, an electrical module 10 that integrates a controller or is formed as a controller only needs to be provided with one harness female plug 13. An electrical module 10 located at the end can also only be provided with one harness female plug 13.
示例性地,第一电模块101上设置有一个线束母插13,第二电模块102上设置有两个线束母插13,第三电模块103上设置有一个线束母插13,第一底层护罩23或第二底层护罩33内的信号线束50一端的信号公插插入至第一电模块101的线束母插13内,另一端插入至第二电模块102的一个线束母插13内,第一中间护罩22或第二中间护罩32内的信号线束50的一端插入至第二电模块102的另一个线束母插13内,另一端插入至第三电模块103的线束母插13内,以将第一电模块101、第二电模块102以及第三电模块103的电信号均汇总至第三电模块103内集成的控制器内,便于储能系统100的统一调控。For example, the first electrical module 101 is provided with a female wire harness connector 13, the second electrical module 102 is provided with two female wire harness connectors 13, and the third electrical module 103 is provided with a female wire harness connector 13. One end of the signal wire harness 50 in the first bottom cover 23 or the second bottom cover 33 is inserted into the female wire harness connector 13 of the first electrical module 101, and the other end is inserted into one female wire harness connector 13 of the second electrical module 102. One end of the signal wire harness 50 in the first intermediate cover 22 or the second intermediate cover 32 is inserted into another female wire harness connector 13 of the second electrical module 102, and the other end is inserted into the female wire harness connector 13 of the third electrical module 103, so that the electrical signals of the first electrical module 101, the second electrical module 102 and the third electrical module 103 are all collected into the controller integrated in the third electrical module 103, which facilitates the unified control of the energy storage system 100.
如图1和图2所示,在一些实施例中,储能系统100还包括:装饰防护罩60,串联插拔件20或并联插拔件30设置于模块电模块10的一侧,装饰防护罩60设置于电模块10的另一侧。As shown in Figures 1 and 2, in some embodiments, the energy storage system 100 further includes: a decorative protective cover 60, a series plug-in component 20 or a parallel plug-in component 30 disposed on one side of the module electrical module 10, and the decorative protective cover 60 disposed on the other side of the electrical module 10.
由此,通过装饰防护罩60、串联插拔件20以及并联插拔件30的设置,可以提高储能系统100的美观性,并使储能系统100的结构强度更高。Therefore, by setting up the decorative protective cover 60, the series plug-in component 20 and the parallel plug-in component 30, the aesthetics of the energy storage system 100 can be improved and the structural strength of the energy storage system 100 can be increased.
需要指出的是,多个电模块10的尺寸可以相同或不同,对应多个装饰防护罩60、多个串联插拔件20以及多个并联插拔件30的尺寸可以相同或不同,如:第一电模块101和第二电模块102结构一致,则第一底层护罩23、第一中间护罩22尺寸一致,第二底层护罩33、第二中间护罩32尺寸一致,而第三电模块103对应的第一顶层护罩21与第一底层护罩23的尺寸不同,第二顶层护罩31与第二底层护罩33的尺寸不同。It should be noted that the dimensions of multiple electrical modules 10 may be the same or different, and the dimensions of multiple decorative protective covers 60, multiple series plug-in components 20 and multiple parallel plug-in components 30 may be the same or different. For example, if the first electrical module 101 and the second electrical module 102 have the same structure, then the dimensions of the first bottom cover 23 and the first middle cover 22 are the same, and the dimensions of the second bottom cover 33 and the second middle cover 32 are the same. However, the dimensions of the first top cover 21 and the first bottom cover 23 corresponding to the third electrical module 103 are different, and the dimensions of the second top cover 31 and the second bottom cover 33 are different.
进一步地,装饰防护罩60、串联插拔件20以及并联插拔件30均构造为快拆结构固定于对应的电模块10。Furthermore, the decorative protective cover 60, the series plug-in component 20, and the parallel plug-in component 30 are all constructed as quick-release structures and fixed to the corresponding electrical module 10.
具体而言,快拆结构可以是卡接结构、插接结构或磁吸结构等。Specifically, quick-release structures can be snap-fit structures, plug-in structures, or magnetic structures, etc.
由此,堆叠并接线完成后的电模块10,可以不用采用螺栓等紧固件进行紧固,而是采用磁吸加公插与母插的插接结构实现连接,可以减少操作其它锁紧结构的时间,同时外观更整洁。Therefore, the electrical module 10, after being stacked and wired, does not need to be fastened with bolts or other fasteners. Instead, it can be connected by a magnetic attraction and a male and female plug-in structure, which can reduce the time spent operating other locking structures and make the appearance neater.
需要指出的是,连接部40可以是铝排、导电体或线束,只要满足电、热设计需求即可,本申请不做进一步限定。It should be noted that the connecting part 40 can be an aluminum busbar, a conductor, or a wire harness, as long as it meets the electrical and thermal design requirements, and this application does not impose any further limitations.
如图1所示,根据本申请的一些实施例,储能系统100还包括:底座70,底座70设置于储能系统100位于第一方向的一端,并与电模块10固定。As shown in Figure 1, according to some embodiments of this application, the energy storage system 100 further includes a base 70, which is disposed at one end of the energy storage system 100 in a first direction and fixed to the electrical module 10.
由此,通过设置底座70,使储能系统100可以获得较大的离地间隙,以降低位于下方的电模块10进水的概率,提高储能系统100的稳定性和可靠性。Therefore, by setting the base 70, the energy storage system 100 can obtain a larger ground clearance, thereby reducing the probability of water ingress into the electrical module 10 located below and improving the stability and reliability of the energy storage system 100.
根据本实用新型实施例的储能系统100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再赘述。Other configurations and operations of the energy storage system 100 according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims (18)
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| CN210956825U (en) * | 2019-12-19 | 2020-07-07 | 阳光电源股份有限公司 | Household energy storage device |
| CN111542970A (en) * | 2018-06-29 | 2020-08-14 | 株式会社Lg化学 | Expandable connector assembly |
| CN219303813U (en) * | 2023-02-07 | 2023-07-04 | 深圳闻储创新科技有限公司 | Energy storage battery and energy storage system |
| CN219779797U (en) * | 2023-02-01 | 2023-09-29 | 埃诺威(苏州)新能源科技有限公司 | Pluggable energy storage device |
| CN117673663A (en) * | 2022-09-06 | 2024-03-08 | 泰连德国有限公司 | Modular connection plate and method for connecting modular connection plate |
| CN119812805A (en) * | 2024-06-26 | 2025-04-11 | 比亚迪股份有限公司 | Integrated plug-in components and energy storage system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111542970A (en) * | 2018-06-29 | 2020-08-14 | 株式会社Lg化学 | Expandable connector assembly |
| CN210956825U (en) * | 2019-12-19 | 2020-07-07 | 阳光电源股份有限公司 | Household energy storage device |
| CN117673663A (en) * | 2022-09-06 | 2024-03-08 | 泰连德国有限公司 | Modular connection plate and method for connecting modular connection plate |
| CN219779797U (en) * | 2023-02-01 | 2023-09-29 | 埃诺威(苏州)新能源科技有限公司 | Pluggable energy storage device |
| CN219303813U (en) * | 2023-02-07 | 2023-07-04 | 深圳闻储创新科技有限公司 | Energy storage battery and energy storage system |
| CN119812805A (en) * | 2024-06-26 | 2025-04-11 | 比亚迪股份有限公司 | Integrated plug-in components and energy storage system |
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